Organic fertilizer efficient composting and turning equipment
Patent Information
- Application Number
- CN202522511288.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-26
- Publication Date
- 2026-10-13
- Estimated Expiration
- 2035-11-26
AI Technical Summary
[0003]在中国专利一种槽式生物有机肥料自动化加工翻堆设备(授权公告号为:CN117362086A)中,该装置包括储存槽,储存槽两侧固定安装有滑轨,两个滑轨之间共同活动安装有用于调节翻堆高度的支撑组件,支撑组件中部安装有用于翻动肥料堆的翻堆组件,储存槽两端安装有用于关闭储存槽两端开口的封堵组件;该装置通过支撑组件可以配合滑轨在储存槽上侧自动进行翻堆,有效解决了因现有翻堆设备操作空间受限,导致在放入储存槽之间需要在空地进行翻堆的问题,该装置可以将放入在储存槽内部的肥料进行自动翻堆,大大减少了操作时的步骤和强度,也使得肥料在处理时效率更佳,但是,该装置设置有至少两个电机,能耗高,设备投入成本较高,且有机肥料翻堆时,会有大量异味臭气飞散到空气中,污染周围环境质量,危害工作人员身体健康,不够环保
1、本实用新型,通过设置平移翻堆机构,启动步进电机工作,带动双槽齿轮转动,由于双槽齿轮通过两个齿链与两个圆齿轮传动,进而带动两个丝杆同时转动,此时,可带动两个螺母块同步位移,此时,带动转杆位移,由于两个滚动齿轮分别与两个齿条啮合,此时,两个滚动齿轮沿着齿条进行位移的同时并自转,从而带动转杆上的翻堆板平移的同时并自转,可对堆肥槽中的肥料进行翻堆操作,翻堆效果好,且仅需设置一个电机,即可实现位移翻堆的功能,节省设备成本,降低能耗。
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Figure CN224849024U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of fertilizer processing technology, specifically a high-efficiency composting and turning device for organic fertilizer. Background Technology
[0002] Organic composting fermentation utilizes animal and plant remains, household waste, crop straw, excrement, etc., which contain fertilizer components, mixed with soil and minerals and piled up. Under high temperature and high humidity conditions, it undergoes fermentation, decomposition by microorganisms to form a kind of biological organic fertilizer. During the composting fermentation process, the pile generally needs to be turned over every few days.
[0003] In a Chinese patent for an automated turning and turning device for trough-type biological organic fertilizer (authorization announcement number: CN117362086A), the device includes a storage tank, with slide rails fixedly installed on both sides of the storage tank. A support component for adjusting the turning height is movably installed between the two slide rails. A turning component for turning the fertilizer pile is installed in the middle of the support component. Sealing components for closing the openings at both ends of the storage tank are installed at both ends. This device can automatically turn the fertilizer on the upper side of the storage tank in conjunction with the slide rails through the support component, effectively solving the problem that the existing turning equipment requires turning in an open space before the fertilizer is placed in the storage tank due to the limited operating space. This device can automatically turn the fertilizer placed inside the storage tank, greatly reducing the steps and intensity of operation, and making the fertilizer processing more efficient. However, this device is equipped with at least two motors, resulting in high energy consumption and high equipment investment costs. Moreover, when turning the organic fertilizer, a large amount of odorous gas is released into the air, polluting the surrounding environment and endangering the health of workers, which is not environmentally friendly. Utility Model Content
[0004] To address the problems mentioned in the background art, this utility model provides the following technical solution: an efficient composting and turning device for organic fertilizer, comprising a composting trough, wherein a concave trough shell is fixedly connected to the upper outer side wall edge of the composting trough, a translational turning mechanism is provided on the concave trough shell, and a deodorization mechanism is provided on the translational turning mechanism. The translation and turning mechanism includes a stepper motor fixed to one side of the concave trough shell. A double-grooved gear is fixedly connected to the inner end of the stepper motor. Lead screws are rotatably connected to the inner walls of the two transverse sections of the stepper motor. Circular gears are fixedly connected to the two lead screws. The double-grooved gears are respectively connected to the two circular gears via gear chains. Nut blocks are threaded onto the two lead screws. A rotating rod is rotatably connected between the two nut blocks via a rotating component. Strip shells are fixedly connected to the upper side walls of the two transverse sections of the concave trough shell. A rack is fixedly connected to the inner bottom wall of the strip shell. The rotating rod passes through the two strip shells and is fixedly connected to two rolling gears that mesh with the two racks respectively. A fertilizer baffle is rotatably connected to the rotating rod. Sliding mechanisms are provided on the upper top walls of the two strip shells. The two sliding mechanisms are fixedly connected to both ends of the fertilizer baffle. A turning plate is fixedly connected to the rotating rod located in the fertilizer baffle. The deodorization mechanism is installed on the fertilizer baffle.
[0005] As a further embodiment of this utility model: the deodorization mechanism includes a deodorization box fixed to the upper wall of the fertilizer blocking cover, a vertically arranged deodorization filter screen installed in the deodorization box, an exhaust fan connected to one side of the deodorization box, an air suction pipe connected to the other side of the deodorization box, and air suction ports arranged at equal intervals connected to the lower wall of the air suction pipe, and the air suction ports are connected to the fertilizer blocking cover.
[0006] As a further improvement of this utility model, a fertilizer-blocking net is fixedly connected to the inner top wall of the fertilizer-blocking cover located outside the air intake.
[0007] As a further embodiment of this utility model: the sliding mechanism includes a groove formed on the top wall of the strip shell, an L-shaped sliding rod slidably connected in the groove, and one end of the L-shaped sliding rod being fixedly connected to the fertilizer baffle.
[0008] As a further improvement of this utility model, the fertilizer shield has through holes at both ends, and the rotating rod passes through the two through holes and is rotatably connected to them.
[0009] As a further embodiment of this utility model: a control panel is fixedly connected to one side of the composting trough, and the control panel is electrically connected to the translation and turning mechanism and the deodorization mechanism.
[0010] Compared with the prior art, the beneficial effects of this utility model are: 1. This utility model, by setting up a translational turning mechanism, starts the stepper motor to drive the double-grooved gear to rotate. Since the double-grooved gear is driven by two toothed chains and two spur gears, it drives two lead screws to rotate simultaneously. At this time, it can drive two nut blocks to move synchronously. This drives the rotating rod to move. Since the two rolling gears mesh with two racks respectively, the two rolling gears move along the racks and rotate on their own axis at the same time. This drives the turning plate on the rotating rod to move and rotate simultaneously. It can turn the fertilizer in the composting trough. The turning effect is good, and only one motor is needed to realize the function of displacement turning, saving equipment costs and reducing energy consumption.
[0011] 2. This utility model, by setting up a deodorization mechanism, when turning the organic fertilizer, starts the exhaust fan, and the odor in the fertilizer is drawn into the exhaust pipe through the air inlet, then into the deodorization box, filtered by the deodorization filter, and then discharged by the exhaust fan, which can achieve the deodorization effect and is more environmentally friendly. Attached Figure Description
[0012] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a three-dimensional structural diagram of the present invention with the composting trough removed; Figure 3 This is a top view cross-sectional structural diagram of the concave groove shell of this utility model; Figure 4 This is a schematic diagram of the right-side cross-sectional structure of the fertilizer shield of this utility model.
[0013] The correspondence between the labels and component names in the attached figures is as follows: 1. Compost trough; 2. Concave trough shell; 3. Control panel; 4. Stepper motor; 5. Double-groove gear; 6. Lead screw; 7. Circular gear; 8. Nut block; 9. Rotating rod; 10. Strip shell; 11. Rack; 12. Rolling gear; 13. Fertilizer retainer; 14. Turning plate; 15. Deodorizing box; 16. Deodorizing filter; 17. Exhaust fan; 18. Suction pipe; 19. Suction outlet; 20. Fertilizer retainer net; 21. Slide chute; 22. L-shaped slide bar. Detailed Implementation
[0014] Please see Figures 1-4 This embodiment provides an efficient composting and turning device for organic fertilizer, including a composting trough 1. A concave trough shell 2 is fixedly connected to the edge of the upper outer wall of the composting trough 1. A translation and turning mechanism is provided on the concave trough shell 2, and a deodorization mechanism is provided on the translation and turning mechanism. The translation and turning mechanism includes a stepper motor 4 fixed to one side of the concave trough shell 2. A double-grooved gear 5 is fixedly connected to the inner end of the stepper motor 4. Lead screws 6 are rotatably connected to the inner walls of both transverse sections of the stepper motor 4. Circular gears 7 are fixedly connected to both lead screws 6. The double-grooved gears 5 are respectively driven by the two circular gears 7 via gear chains. Nut blocks 8 are threaded onto both lead screws 6. A rotating rod 9 is rotatably connected between the two nut blocks 8 via a rotating component. Strip shells 10 are fixedly connected to the upper side walls of both transverse sections of the concave trough shell 2. A rack 11 is fixedly connected to the inner bottom wall of the strip shell 10. The rotating rod 9 passes through the two strip shells 10 and is fixedly connected to two rolling gears 12 that mesh with the two racks 11 respectively. A fertilizer baffle 13 is rotatably connected to the rotating rod 9. Sliding mechanisms are provided on the upper top walls of both strip shells 10. The two sliding mechanisms are fixedly connected to both ends of the fertilizer baffle 13. A turning plate 14 is fixedly connected to the rotating rod 9 in section 13. The deodorization mechanism is installed on the fertilizer blocking cover 13. When it is necessary to turn the composted organic fertilizer in the composting tank 1, the stepper motor 4 is started to drive the double grooved gear 5 to rotate. Since the double grooved gear 5 is driven by two toothed chains and two spur gears 7, it drives the two lead screws 6 to rotate simultaneously. Since the two lead screws 6 are respectively threaded to two nut blocks 8, they can drive the two nut blocks 8 to move synchronously. At this time, the rotating rod 9 is moved. Since the two rolling gears 12 are respectively meshed with two racks 11, the two rolling gears 12 move along the racks 11 and rotate on their own axis, thereby driving the turning plate 14 on the rotating rod 9 to move horizontally and rotate on its own axis. This can turn the fertilizer in the composting tank 1. The turning effect is good, and only one motor is needed to realize the function of displacement turning, saving equipment costs and reducing energy consumption.
[0015] like Figure 2 and Figure 4 As shown: The deodorization mechanism includes a deodorization box 15 fixed to the upper wall of the fertilizer baffle 13. The deodorization box 15 is equipped with a vertically arranged deodorization filter 16, which is existing technology and can be composed of deodorizing media such as seaweed layer and activated carbon layer. One side of the deodorization box 15 is connected to an exhaust fan 17, and the other side of the deodorization box 15 is connected to an air suction pipe 18. The lower wall of the air suction pipe 18 is connected to an air suction port 19 arranged at equal intervals. The air suction port 19 is connected to the fertilizer baffle 13. When the organic fertilizer is turned over, the exhaust fan 17 is started. The odor in the fertilizer is drawn into the air suction pipe 18 through the air suction port 19, and then into the deodorization box 15. After being filtered by the deodorization filter 16, it is discharged through the exhaust fan 17, which can achieve the deodorization effect and is more environmentally friendly.
[0016] like Figure 4 As shown: The inner top wall of the fertilizer baffle 13 located outside the air intake 19 is fixedly connected with a fertilizer baffle net 20 to prevent fertilizer from being sucked into the air intake 19.
[0017] like Figure 2 As shown: The sliding mechanism includes a groove 21 formed on the top wall of the strip shell 10. An L-shaped slide rod 22 is slidably connected in the groove 21. One end of the L-shaped slide rod 22 is fixedly connected to the fertilizer blocking cover 13, so that the fertilizer blocking cover 13 maintains linear displacement.
[0018] like Figure 4 As shown: Both ends of the fertilizer shield 13 are provided with through holes, and the rotating rod 9 passes through the two through holes and is rotatably connected to them, so as to facilitate the rotation of the rotating rod 9.
[0019] like Figure 1 As shown: A control panel 3 is fixedly connected to one side of the composting trough 1. The control panel 3 is electrically connected to the translation and turning mechanism and the deodorization mechanism. It is easy to operate and is powered by an external power source. The circuit involved is existing technology and can be fully implemented by those skilled in the art, so there is no need to elaborate.
[0020] Working principle: When it is necessary to turn the well-rotted organic fertilizer in composting trough 1, the stepper motor 4 is started, driving the double-grooved gear 5 to rotate. Since the double-grooved gear 5 is transmitted to two spur gears 7 through two toothed chains, it drives the two lead screws 6 to rotate simultaneously. Since the two lead screws 6 are threadedly connected to two nut blocks 8 respectively, they can drive the two nut blocks 8 to move synchronously. At this time, the rotating rod 9 is moved. Since the two rolling gears 12 are meshed with two racks 11 respectively, the two rolling gears 12 move along the racks 11. While shifting and rotating, the turning plate 14 on the rotating rod 9 moves and rotates simultaneously, which can turn the fertilizer in the composting trough 1. The turning effect is good, and only one motor is needed to realize the displacement and turning function, saving equipment costs and reducing energy consumption. At the same time, the exhaust fan 17 is started to work. The odor in the fertilizer is drawn into the exhaust pipe 18 through the air intake 19, and then into the deodorization box 15. After being filtered by the deodorization filter 16, it is discharged from the exhaust fan 17, which can achieve the deodorization effect and is more environmentally friendly.
[0021] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A high-efficiency composting and turning device for organic fertilizer, comprising a composting trough (1), characterized in that, A concave trough shell (2) is fixedly connected to the upper outer side wall edge of the composting trough (1). The concave trough shell (2) is provided with a translation and turning mechanism, and the translation and turning mechanism is provided with a deodorization mechanism. The translation and turning mechanism includes a stepper motor (4) fixed to one side of the concave groove shell (2). A double grooved gear (5) is fixedly connected to the inner end of the stepper motor (4). Lead screws (6) are rotatably connected to the inner walls of the two transverse sections of the stepper motor (4). Circular gears (7) are fixedly connected to the two lead screws (6). The double grooved gears (5) are respectively connected to the two circular gears (7) through a toothed chain. Nut blocks (8) are threaded onto the two lead screws (6). A rotating rod (9) is rotatably connected between the two nut blocks (8) through a rotating component. The upper sides of the two transverse sections of the concave groove shell (2) Each of the two strip shells (10) is fixedly connected to a wall. The inner bottom wall of the strip shell (10) is fixedly connected to a rack (11). The rotating rod (9) passes through the two strip shells (10) and is fixedly connected to two rolling gears (12) that mesh with the two racks (11). A fertilizer blocking cover (13) is rotatably connected to the rotating rod (9). The upper top walls of the two strip shells (10) are provided with sliding mechanisms. The two sliding mechanisms are fixedly connected to the two ends of the fertilizer blocking cover (13). A turning plate (14) is fixedly connected to the rotating rod (9) in the fertilizer blocking cover (13). The deodorization mechanism is installed on the fertilizer blocking cover (13).
2. The high-efficiency composting and turning equipment for organic fertilizer according to claim 1, characterized in that, The deodorization mechanism includes a deodorization box (15) fixed to the upper wall of the fertilizer shield (13). A vertically arranged deodorization filter (16) is installed in the deodorization box (15). A blower (17) is connected to one side of the deodorization box (15), and a suction pipe (18) is connected to the other side of the deodorization box (15). A suction port (19) is arranged at equal intervals on the lower wall of the suction pipe (18), and the suction port (19) is connected to the fertilizer shield (13).
3. The high-efficiency composting and turning equipment for organic fertilizer according to claim 2, characterized in that, A fertilizer-blocking net (20) is fixedly connected to the inner top wall of the fertilizer-blocking cover (13) located outside the air intake (19).
4. The high-efficiency composting and turning equipment for organic fertilizer according to claim 1, characterized in that, The sliding mechanism includes a groove (21) formed on the top wall of the strip shell (10), and an L-shaped slide rod (22) is slidably connected in the groove (21). One end of the L-shaped slide rod (22) is fixedly connected to the fertilizer cover (13).
5. The high-efficiency composting and turning equipment for organic fertilizer according to claim 1, characterized in that, Both ends of the fertilizer shield (13) are provided with through holes, and the rotating rod (9) passes through the two through holes and is rotatably connected to them.
6. The high-efficiency composting and turning equipment for organic fertilizer according to claim 1, characterized in that, A control panel (3) is fixedly connected to one side of the composting trough (1), and the control panel (3) is electrically connected to the translation and turning mechanism and the deodorization mechanism.
Citation Information
Patent Citations
Automatic processing and turning equipment for groove type biological organic fertilizer
CN117362086A