A support and a device for beating
Patent Information
- Application Number
- CN202521176672.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-10
- Publication Date
- 2026-10-13
- Estimated Expiration
- 2035-06-10
AI Technical Summary
然而,由于糟醅是粘稠的发酵物料,水分含量较高,通过抱斗抓取时糟醅受挤压被压实结块,在倾倒过程中糟醅也会因重力作用出现结块状堆积的情况
[0020](1)本实用新型中通过连接组件将本体固定在打糟设备上,当由抱斗投放的糟醅物料以一定速度下落时,首先与第一结构件、第二结构件发生接触,第一结构件、第二结构件的存在使原本结块的糟醅物料得以充分打散,形成均匀细密的物料流,被打散的糟醅物料从第一结构件与第二结构件之间或本体与打糟设备之间的间隙掉落在打糟设备内,糟醅物料被打散这不仅显著提高了后续打糟设备拌料的均匀性和松散度,更为上甑蒸馏工序创造了理想的物料条件。
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Figure CN224849051U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of lees processing devices, specifically to a support frame and lees-making equipment. Background Technology
[0002] In the three rounds and subsequent processes of the Maotai-flavor liquor brewing process, a mixing machine is needed to process the fermented mash due to its fermentation characteristics. The existing method involves directly pouring the mash into the mixing machine using a bucket for stirring. However, because the mash is a viscous fermented material with a high moisture content, it is compressed and clumps together when handled by the bucket. During pouring, the mash also accumulates in clumps due to gravity.
[0003] The aforementioned clumping of the fermented mash not only reduces the efficiency of the mash crusher in crushing the mash, but also causes the clumped mash to directly impact the crusher components during feeding. The motor in the crusher components bears a large impact load, which accelerates motor wear and equipment wear. Utility Model Content
[0004] To address at least one of the problems mentioned in the background art, this utility model provides a support and a fermentation device. By installing a support on the fermentation device, when the fermented mash material fed by the bucket falls at a certain speed, it first comes into contact with the support. The presence of the support allows the originally clumped fermented mash material to be fully dispersed, forming a uniform and fine material flow. The dispersed fermented mash material falls into the fermentation device, and this dispersion significantly improves the uniformity and looseness of the subsequent mixing in the fermentation equipment.
[0005] The specific technical solution provided by this utility model embodiment is as follows:
[0006] A support frame is disposed on a screeding device, the support frame comprising: a body and a connecting component;
[0007] The main body includes a first structural component and a second structural component that are interconnected, and the first structural component and the second structural component are arranged alternately.
[0008] One end of the connecting component is connected to the first structural member, and the other end of the connecting component is connected to the scavenging device.
[0009] In one specific embodiment, the second structural member is disposed between adjacent first structural members, and both ends of the second structural member are respectively connected to adjacent first structural members.
[0010] In one specific embodiment, the second structural member is stacked with the first structural member, and both ends of the second structural member extend out of the first structural member along the axial direction of the second structural member.
[0011] In one specific embodiment, the second structural member is spaced apart along the length direction of the bracket, and / or the second structural member is intersected along the length direction of the bracket.
[0012] In one specific embodiment, the connecting component includes a first connector and a second connector that are connected to each other. One end of the first connector is connected to the first structural member, and the end of the second connector opposite to the first connector is overlapped and fixed to the scavenging equipment.
[0013] In one specific embodiment, the first connector includes a first connecting portion and a second connecting portion that are connected to each other, the first connecting portion and the second connecting portion forming a first groove, and the first groove being fitted and fixed to the scavenging equipment.
[0014] In one specific embodiment, the end of the second connecting portion away from the first connecting portion is connected to the second connecting member.
[0015] In one specific embodiment, the second connector includes a fixing hole for fixing to the scavenging equipment.
[0016] In one specific embodiment, the support also includes a cushioning pad;
[0017] The buffer pad is located between the second connecting part and the scavenging device.
[0018] Secondly, a scavenging device includes a body and a support as described above; the top of the body is provided with an opening, and the support is installed in the body near the opening.
[0019] Beneficial effects:
[0020] (1) In this utility model, the main body is fixed to the slag-making equipment by the connecting component. When the slag material fed by the bucket falls at a certain speed, it first comes into contact with the first structural component and the second structural component. The presence of the first structural component and the second structural component allows the originally clumped slag material to be fully dispersed, forming a uniform and fine material flow. The dispersed slag material falls into the slag-making equipment from the gap between the first structural component and the second structural component or between the main body and the slag-making equipment. The dispersion of the slag material not only significantly improves the uniformity and looseness of the subsequent mixing of the slag-making equipment, but also creates ideal material conditions for the upper steam distillation process.
[0021] (2) In this utility model, when the mash comes into contact with the first structural component and the second structural component, the first structural component and the second structural component absorb the kinetic energy of the mash and break up the large pieces of mash, effectively blocking the direct impact of the large pieces of mash on the motor equipment. By reducing the impact load through the first structural component and the second structural component, the quality of the brewing process is guaranteed, and the reliable protection of the key electromechanical equipment is achieved. Attached Figure Description
[0022] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0023] Figure 1 This is a schematic diagram of the support structure;
[0024] Figure 2 This is a schematic diagram of the structure of the body in another embodiment;
[0025] Figure 3 This is a top view of the assembly of the support frame and the grooving equipment.
[0026] Figures 1 to 3 The components are labeled as follows: 1. Main body; 11. First structural component; 12. Second structural component; 2. Connecting assembly; 21. First connector; 211. First connecting part; 212. Second connecting part; 213. First groove; 22. Second connector; 221. Fixing hole; 3. Body; 31. Opening. Detailed Implementation
[0027] To make the objectives, technical solutions, and advantages of this utility model clearer, the technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0028] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0029] In the third and subsequent stages of Maotai-flavor liquor brewing, the mash has high viscosity and moisture content, requiring mixing by a mash-beating machine. Currently, a common method is to pour the mash into the machine as a whole using a hopper for mixing. However, during the grasping process, the mash is compressed into clumps due to pressure, and it easily forms clusters due to gravity when poured. This clumping not only affects the mixing and dispersing effect of the mash-beating machine, but also causes large clumps of mash to directly impact the internal components of the equipment during feeding, resulting in a large instantaneous load on the motor, which accelerates motor aging and wear of mechanical parts, affecting the service life and operational stability of the equipment. To solve the above problems, the following embodiments are proposed.
[0030] Example 1
[0031] like Figure 1 As shown, this embodiment provides a bracket, which is installed on a scavenging device. The bracket includes a body 1 and a connecting component 2. The body 1 includes a first structural member 11 and a second structural member 12 that are interconnected. The second structural member 12 is staggered with the first structural member 11. One end of the connecting component 2 is connected to the first structural member 11, and the other end of the connecting component 2 is connected to the scavenging device.
[0032] In the above technical solution, the staggered arrangement of the first structural member 11 and the second structural member 12 forms a three-dimensional grid buffer structure for the support. When the mash falls, the first structural member 11 and the second structural member 12 break up large pieces of mash. The first structural member 11 and the second structural member 12 are made of square steel, crossbars, etc.
[0033] The main body 1 is fixed to the fermentation equipment by the connecting component 2. When the fermented mash material is thrown by the bucket and falls at a certain speed, it first comes into contact with the first structural component 11 and the second structural component 12 in the support. Then, the first structural component 11 and the second structural component 12 fully disperse the originally clumped fermented mash material to form a uniform and fine flow of fermented mash material. The dispersed fermented mash material falls into the fermentation equipment through the gap between the first structural component 11 and the second structural component 12. The dispersion of the fermented mash material not only significantly improves the uniformity and looseness of the subsequent mixing of the fermentation equipment, but also creates ideal material conditions for the upper steam distillation process.
[0034] When the mash comes into contact with the first structural component 11 and the second structural component 12, the first structural component 11 and the second structural component 12 absorb the kinetic energy of the mash and break up large pieces of mash, effectively blocking the direct impact of large pieces of mash on the motor equipment. By reducing the impact load through the first structural component 11 and the second structural component 12, the quality of the brewing process is guaranteed, and reliable protection of key electromechanical equipment is achieved.
[0035] In a further embodiment, such as Figure 1As shown, the second structural member 12 is disposed between adjacent first structural members 11, and both ends of the second structural member 12 are respectively connected to the adjacent first structural members 11.
[0036] In the above technical solution, the end of the second structural member 12 is connected to the first structural member 11. The second structural member 12 can be fixed to the first structural member 11 by welding. A stable grid structure is formed between the second structural member 12 and the first structural member 11. When the mash falls, the stable grid structure effectively copes with the impact of the mash, and realizes the function of buffering and breaking up the clumps of mash.
[0037] In a further embodiment, such as Figure 2 As shown, the second structural member 12 is stacked with the first structural member 11, and the two ends of the second structural member 12 extend out of the first structural member 11 along the axial direction of the second structural member 12.
[0038] The stacking method of the second structural member 12 and the first structural member 11 includes: all of the second structural members 12 are disposed above the first structural member 11, or all of the second structural members are disposed below the first structural member 11, or some of the second structural members 12 are disposed above the first structural member 11 and some of the second structural members 12 are disposed below the first structural member 11. The stacking method of the second structural member 12 and the first structural member 11 is selected based on different support requirements.
[0039] In the above technical solution, the two ends of the second structural member 12 extend into the first structural member 1 along the axial direction of the second structural member 12 to lengthen the second structural member 12, so that the end of the second structural member 12 is connected to the inner wall of the machine body 3 (which can be connected by welding). This increases the connection points between the support and the machine body 3, thereby improving the connection strength between the entire support and the scouring equipment, preventing deformation or damage to the support structure, and enabling the support to further effectively absorb and disperse the impact force from the scouring mash, thereby extending the service life of the scouring equipment and ensuring the stability and safety of the scouring equipment operation.
[0040] In a further embodiment, the second structural member 12 is spaced apart along the length of the bracket, and / or the second structural member 12 is arranged crosswise along the length of the bracket.
[0041] In the above technical solution, the second structural member 12 is arranged at intervals and / or crosses along the length direction of the support, thereby forming multiple grid structures between the second structural member 12 and the first structural member 11 along the length direction of the support. When the mash falls and impacts the first structural member 11 and the second structural member 12, the mash that is broken up quickly falls from the grid structure into the mash-removing equipment and is processed by the mash-removing equipment in a timely manner.
[0042] Figure 1 and Figure 2As shown, the first structural component 11 and the second structural component 12 are arranged perpendicularly to each other, forming a stable rectangular grid structure. This provides a solid support foundation for the overall support frame when it comes into contact with the mash, thereby concentrating the applied force more effectively and improving the efficiency and effect of breaking up the mash. The structural stability of the support frame ensures its overall robustness during repeated impacts, reducing energy loss caused by structural deformation or instability, and allowing more impact force to directly act on the mash, achieving a better crushing and dispersing effect. It is worth noting that the number and arrangement of the first structural component 11 and the second structural component 12 are not limited to... Figure 1 and Figure 2 As shown in other embodiments, the number of the first structural member 11 or the second structural member 12 is set to 3, 4, 5 or more to further enhance the support strength of the support; the second structural member 12 forms an acute angle with the first structural member 11 and there is an included angle between adjacent second structural members 12, so as to adjust the grid shape and number between the first structural member 1 and the second structural member 12, providing different grid channel options for the mash to fall into the mash-making equipment, so as to adapt to different mash flow rates.
[0043] In a further embodiment, the connecting component 2 includes a first connector 21 and a second connector 22 that are interconnected. One end of the first connector 21 is connected to the first structural member 11. The end of the second connector 22 facing away from the first connector 21 is overlapped and fixed to the grooving equipment.
[0044] It should be noted that one end of the first connecting member 21 is connected to the first structural member 11, and the connection method includes welding, pipe clamping, or bolting. The specific connection method can be selected according to actual needs: for example, when the structure and size of the sag equipment are relatively fixed, welding is used during the bracket manufacturing process, that is, the connection point between the first structural member 11 and the first connecting part 211 is fixed by welding; if it is necessary to adapt to different models or facilitate later maintenance, the first structural member 11 and the first connecting part 211 are connected by pipe clamping or bolting to achieve flexible adjustment and disassembly.
[0045] In a further embodiment, the first connector 21 includes a first connecting portion 211 and a second connecting portion 212 that are interconnected. The first connecting portion 211 and the second connecting portion 212 form a first groove 213, which is used to fit and fix the connector to the grooving equipment.
[0046] In the above technical solution, the first connecting part 211 and the second connecting part 212 are integrally formed, and a first groove 213 is formed between the first connecting part 211 and the second connecting part 212. The first groove 213 is fitted and fixed to the grooving equipment. Specifically, the first connecting part 211 and the second connecting part 212 are connected to form an L-shape.
[0047] In a further embodiment, the end of the second connecting portion 212 away from the first connecting portion 211 is connected to the second connecting member 22, and the connection method may be welding. Specifically, the second connecting member 22 is configured as a connecting piece, and the second connecting member 22 is arranged parallel to the second connecting portion 212.
[0048] In a further embodiment, the second connector 22 includes a fixing hole 221 for fixing to the scavenging equipment.
[0049] In the above technical solution, the second connector 22 is fixed to the scavenging equipment using an internal threaded sleeve and a screw. Specifically, the internal threaded sleeve is installed inside the scavenging equipment, the screw passes through the fixing hole 221 and connects to the internal threaded sleeve, and the screw is tightened to complete the fixing of the second connector 22.
[0050] In a further embodiment, the support further includes a buffer pad. The buffer pad is disposed between the second connecting portion 212 and the grooving device along the length direction of the second connecting portion 212. The buffer pad is made of special rubber.
[0051] In the above technical solution, when the bracket is installed on the slag-making equipment, the second connecting part 212 abuts against the surface of the slag-making equipment, and the buffer pad is located between the second connecting part 212 and the slag-making equipment. When the slag hits the bracket, the buffer pad effectively absorbs and disperses the impact force of the falling slag, reducing the impact force of the slag.
[0052] In a further embodiment, the first structural member 11, the second structural member 12, the first connector 21, and the second connector 22 are made of food-grade stainless steel.
[0053] In the above technical solution, the first structural component 11, the second structural component 12, the first connecting component 21 and the second connecting component 22 are made of food-grade stainless steel and have anti-corrosion treatment process to ensure long-term stable operation in the high temperature and high humidity brewing environment. The structural design takes into account both the requirements of process performance optimization and equipment safety protection, and has significant technical advantages and application value.
[0054] Example 2
[0055] like Figure 3 As shown, this embodiment provides a scavenging device, including a body 3 and a support as described in Embodiment 1; the top of the body 3 is provided with an opening 31, and the support is installed on the body 3 near the opening 31. The scavenging device is configured as a scavenging machine or a scavenging device. The opening 31 is the feed inlet of the scavenging device.
[0056] In this embodiment, the first connector 21 and the second connector 22 are configured as two sets. The two sets of first connectors 21 are respectively attached to the opposite opening edges in the body 3, and the two sets of second connectors 22 abut against the top surface of the body 3, thereby increasing the connection surface between the bracket and the body 3 and improving the connection strength between the bracket and the body 3.
[0057] In the above technical solution, the support is installed around the opening 31 in the machine body 3 through the first connector 21 and the second connector 22. When the hopper releases the mash, the falling mash material first hits the grid structure of the support. The buffering and dispersing effect of the support makes the clumped mash evenly loosened, and the physical form of the mash changes. The change in the physical form of the mash significantly reduces the adhesion of the material, which facilitates subsequent distillation and other processes, and at the same time helps to improve the uniformity of subsequent fermentation of the mash.
[0058] Furthermore, the first structural component 11 and the second structural component 12 are respectively provided with a first predetermined distance and a second predetermined distance between them and the top surface of the body 3 in the direction of the support height.
[0059] In the above technical solution, the specific values of the first predetermined distance and the second predetermined distance are determined based on actual operation. For example, the first predetermined distance is set to 0-30cm, and the second predetermined distance is set to 0-30cm. The measurement direction of the first predetermined distance and the second predetermined distance is from the top surface of the body 3 downwards. When the first predetermined distance and the second predetermined distance are 0, the first structural component 11 and the second structural component 12 are flush with the top surface of the body 3.
[0060] Specifically, in some cases, when the mash comes into contact with the first structural component 11 and the second structural component 12, some of the mash will scatter outside the opening 31 due to the impact force and will not fall into the mash-making equipment. In order to reduce the occurrence of this phenomenon, the first structural component 11 and the second structural component 12 are installed downwards, leaving a corresponding distance (such as 15cm and 30cm) from the top surface of the machine body 3. When the mash comes into contact with the first structural component 11 and the second structural component 12, the mash is blocked by the inner wall of the machine body 3, reducing the splashing of the mash and ensuring that the mash enters the mash-making equipment more concentratedly and accurately.
[0061] Although preferred embodiments of the present invention have been described, those skilled in the art, upon learning the basic inventive concept, can make other changes and modifications to these embodiments. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments as well as all changes and modifications falling within the scope of the present invention.
[0062] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.
Claims
1. A support, wherein the support is disposed on a grooving device, characterized in that, The support includes: a body (1) and a connecting component (2); The main body (1) includes a first structural member (11) and a second structural member (12) that are connected to each other, and the first structural member (11) and the second structural member (12) are arranged alternately. One end of the connecting component (2) is connected to the first structural member (11), and the other end of the connecting component (2) is connected to the scavenging device.
2. The stent as described in claim 1, characterized in that, The second structural member (12) is disposed between adjacent first structural members (11), and both ends of the second structural member (12) are respectively connected to adjacent first structural members (11).
3. The stent as described in claim 1, characterized in that, The second structural member (12) is stacked with the first structural member (11), and both ends of the second structural member (12) extend out of the first structural member (11) along the axial direction of the second structural member (12).
4. A stent as described in claim 2 or 3, characterized in that, The second structural member (12) is spaced apart along the length direction of the bracket, and / or the second structural member (12) is intersected along the length direction of the bracket.
5. A stent as described in claim 1, characterized in that, The connecting component (2) includes a first connector (21) and a second connector (22) that are connected to each other. One end of the first connector (21) is connected to the first structural member (11), and the end of the second connector (22) that is away from the first connector (21) is overlapped and fixed on the scavenging equipment.
6. A stent as described in claim 5, characterized in that, The first connector (21) includes a first connecting part (211) and a second connecting part (212) that are connected to each other. The first connecting part (211) and the second connecting part (212) form a first groove (213), which is fitted and fixed to the scavenging equipment.
7. A stent as described in claim 6, characterized in that, The end of the second connecting part (212) away from the first connecting part (211) is connected to the second connecting member (22).
8. A stent as described in claim 7, characterized in that, The second connector (22) includes a fixing hole (221) for fixing to the scavenging equipment.
9. A stent as described in claim 6, characterized in that, The support also includes a cushioning pad; The buffer pad is located between the second connecting part (212) and the scavenging device.
10. A slag-removing device, characterized in that, Includes a body (3) and a bracket as described in any one of claims 1 to 9; the top of the body (3) is provided with an opening (31), and the bracket is installed in the body (3) at a position near the opening (31).