Microbial agent fermentation tank
Patent Information
- Application Number
- CN202522371075.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-07
- Publication Date
- 2026-10-13
- Estimated Expiration
- 2035-11-07
AI Technical Summary
[0003]然而现有的微生物菌剂发酵罐是在罐体内部固定安装pH传感器用于检测发酵罐内部的PH值,保证发酵罐内部PH值适合微生物发酵,由于发酵罐比较高,pH传感器只能够对发酵罐的内部一处检测,会出现发酵罐其它位置PH值偏差过大,无法检测到的情况,不利于微生物在适合的PH值范围内部发酵,而且不方便发酵罐内部的pH传感器拆卸出来检修
[0011]与现有技术相比,本实用新型的有益效果是:该微生物菌剂发酵罐,通过启动气缸,气缸可以带动内空活动板上的pH传感器在罐体的内部做上下往复移动,而且pH传感器上下移动的距离为pH传感器之间的距离,从而使得pH传感器可以对罐体的内部菌液竖直高度大面积PH检测,保证了罐体内部菌液PH值的准确性,有利于罐体内部微生物在合适的pH值范围内的发酵;通过拧板旋转锁紧件,使得锁紧件与锁紧柱螺纹连接分离,再通过推杆推动限位环,限位环带动螺纹柱旋转,使得螺纹柱与螺纹孔螺纹连接分离,然后将内空活动板和pH传感器通过螺纹孔从罐体的内部抽出,方便pH传感器从罐体的内部拆卸出来检修。
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Figure CN224849057U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of microbial inoculant fermentation technology, specifically a microbial inoculant fermentation tank. Background Technology
[0002] Microbial inoculants are live bacterial preparations made from fermentation broth containing target microorganisms that have been industrially propagated and then adsorbed using adsorbents. Microbial inoculants have wide applications in agriculture, including increasing crop yields, improving the quality of agricultural products, and enhancing soil nutrients. Currently, fermentation tanks are commonly used for the fermentation of microbial inoculants.
[0003] However, existing microbial inoculant fermenters use a fixed pH sensor inside the tank to monitor the internal pH level and ensure it's suitable for microbial fermentation. Because the fermenter is relatively tall, the pH sensor can only detect pH values in one area, leading to situations where other areas have significantly different pH levels and cannot be detected. This hinders fermentation within the optimal pH range and makes it inconvenient to remove and repair the pH sensor. Therefore, innovative designs based on existing microbial inoculant fermenters are urgently needed to address these issues. Utility Model Content
[0004] The purpose of this invention is to provide a microbial inoculant fermentation tank to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a microbial agent fermentation tank, comprising a tank body, wherein an acid inlet pipe and an alkali inlet pipe are respectively provided on the tank body, a threaded hole is provided at the top of the tank body, a threaded post is threaded inside the threaded hole, an inner hollow movable plate passes through the inside of the threaded post, pH sensors are provided at equal intervals on one side of the inner hollow movable plate inside the tank body, a cylinder is provided at the top of the tank body, and a horizontal plate is provided at the top output end of the cylinder through a fixing mechanism, the horizontal plate being connected to the inner hollow movable plate.
[0006] Preferably, a rectangular through groove is provided in the middle of the threaded column, and a sealing sleeve is fixed on the inner side of the rectangular through groove. The inner side of the sealing sleeve abuts against the outer side of the hollow movable plate.
[0007] Preferably, the fixing mechanism includes a locking pin, the top output end of the cylinder is fixed with the locking pin, the outer side of the locking pin is movably nested with the inner side of the horizontal plate, and the outer side of the locking pin is threadedly installed with a locking element above the horizontal plate.
[0008] Preferably, a limiting ring is fixed to the outer side of the threaded column, and a push rod is fixed to the outer wall of the limiting ring. The push rods are distributed at equal angles about the central axis of the limiting ring.
[0009] Preferably, a rotating shaft is installed on the top of the tank, and a stirring component is fixed to the outer wall of the rotating shaft inside the tank. The upper end of the rotating shaft is fixedly connected to the bottom output end of the motor.
[0010] Preferably, the top of the tank is provided with a feeding hopper, the top of which is threaded with a sealing cap, and the bottom of the tank is provided with a discharge pipe.
[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: This microbial agent fermentation tank, by starting the cylinder, can drive the pH sensor on the hollow movable plate to move up and down reciprocally inside the tank. Moreover, the distance the pH sensor moves up and down is the distance between pH sensors, so that the pH sensor can detect the pH of the bacterial liquid inside the tank vertically over a large area, ensuring the accuracy of the pH value of the bacterial liquid inside the tank, which is conducive to the fermentation of microorganisms inside the tank within a suitable pH range. By rotating the locking part by the screw plate, the locking part is separated from the threaded connection of the locking column. Then, by pushing the limit ring by the push rod, the limit ring drives the threaded column to rotate, so that the threaded column is separated from the threaded connection of the threaded hole. Then, the hollow movable plate and the pH sensor are pulled out from the inside of the tank through the threaded hole, which facilitates the removal and maintenance of the pH sensor from the inside of the tank. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This utility model Figure 1 A magnified schematic diagram of the central part of the structure; Figure 3 This is a cross-sectional structural diagram of the present invention; Figure 4 This utility model Figure 3 A schematic diagram of the magnified structure of the pH sensor; Figure 5 This is a schematic cross-sectional view of the hollow movable plate of this utility model; Figure 6 This utility model Figure 5 Schematic diagram of the pH sensor installation structure.
[0013] In the diagram: 1. Tank body; 2. Acid feed pipe; 3. Alkali feed pipe; 4. Threaded hole; 5. Threaded column; 6. Rectangular through groove; 7. Hollow movable plate; 8. pH sensor; 9. Cylinder; 10. Locking column; 11. Horizontal plate; 12. Locking component; 13. Limiting ring; 14. Rotating shaft; 15. Agitator; 16. Motor; 17. Feed hopper. Detailed Implementation
[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0015] Please see Figure 1-6 This utility model provides a technical solution: a microbial inoculant fermenter, including a tank body 1. A temperature regulating component for controlling the internal temperature of the tank body 1 is also provided on the outside of the tank body 1. This temperature regulating component is an existing product and will not be described in detail again. An acid inlet pipe 2 and an alkali inlet pipe 3 are fixedly connected to the top of one side of the tank body 1. The acid inlet pipe 2 is connected to an external acid storage tank and a pump via a pipe. The pump can draw acid from the acid storage tank into the tank body 1 to adjust the internal pH value. The alkali inlet pipe 3 is connected to an external alkali storage tank and a pump via a pipe. The pump can draw alkali from the alkali storage tank into the tank body 1 to adjust the internal pH value. A threaded hole 4 is provided on one side of the top of the tank body 1, and the threaded hole 4 is used for threaded installation. There is a threaded column 5, and an inner hollow movable plate 7 slides through the inside of the threaded column 5. A pH sensor 8 is evenly spaced inside the inner hollow movable plate 7. The pH sensor 8 is preferably bolted to the tank 1, and a sealing gasket is provided at the connection between the pH sensor 8 and the tank 1. The sensing end of the pH sensor 8 is located in the microbial liquid inside the tank 1. The wiring end of the pH sensor 8 is located inside the inner hollow movable plate 7. The wiring end of the pH sensor 8 is connected to the external control cabinet through a wire. The wire passes through the wire hole at the top of the inner hollow movable plate 7. The control cabinet is electrically connected to the pumps on the acid storage tank and the alkali storage tank. A cylinder 9 is bolted to the top of the tank 1. A horizontal plate 11 is provided at the top output end of the cylinder 9 through a fixing mechanism. The end of the horizontal plate 11 is fixedly connected to the top of one side of the inner hollow movable plate 7.
[0016] A rectangular through groove 6 is provided in the middle of the threaded column 5. A sealing sleeve is fixed on the inner side of the rectangular through groove 6. The inner side of the sealing sleeve abuts against the outer side of the hollow movable plate 7, which increases the sealing performance at the connection between the hollow movable plate 7 and the threaded column 5.
[0017] The fixing mechanism includes a locking pin 10. The top output end of the cylinder 9 is fixed with the locking pin 10. The outer side of the locking pin 10 is movably nested with the inner side of the horizontal plate 11. The outer side of the locking pin 10 is threadedly installed above the horizontal plate 11. A gasket is nested on the outer side of the locking pin 10. The gasket is located between the horizontal plate 11 and the locking member 12. Tightening plates are provided on both sides of the locking member 12. By rotating the tightening plates, the locking member 12 can be removed from the locking pin 10, thereby allowing the horizontal plate 11 to be removed from the locking pin 10.
[0018] A limiting ring 13 is nested and fixed at the top of the outer side of the threaded column 5. A push rod is fixed on the outer wall of the limiting ring 13. The push rods are distributed at equal angles about the central axis of the limiting ring 13. A rubber sleeve is fixed at the bottom of the limiting ring 13. The bottom of the rubber sleeve is in close contact with the top of the tank 1. The limiting ring 13 can be rotated by the push rod, which facilitates the disassembly between the threaded column 5 and the threaded hole 4, so that the hollow movable plate 7 and the pH sensor 8 can be removed from the inside of the tank 1.
[0019] A rotating shaft 14 is rotatably installed at the top center of the tank 1. An agitator 15 is fixed inside the tank 1 on the outer wall of the rotating shaft 14. The upper end of the rotating shaft 14 is fixedly connected to the bottom output end of the motor 16. The outer wall of the motor 16 is fixed to the top of the tank 1 by bolts. By starting the motor 16, the agitator 15 can be driven to rotate, so that the microorganisms and the culture medium can be mixed together, which is conducive to the fermentation of microorganisms.
[0020] The top of the tank 1 is equipped with a feeding hopper 17, and the top of the feeding hopper 17 is threaded with a sealing cap. The bottom of the tank 1 is equipped with a discharge pipe. Microorganisms and culture medium can be injected into the tank 1 through the feeding hopper 17. The top of one side of the tank 1 is equipped with an exhaust gas discharge pipe, which is connected to an external air purification device for purifying the gas discharged from the tank 1. The air purification device is existing equipment and will not be described in detail again. The top of one side of the tank 1 is also equipped with an air delivery pipe, which is connected to an external sterile air generator for injecting air into the tank 1. The sterile air generator is existing equipment and will not be described in detail again. The acid feed pipe 2, the alkali feed pipe 3, the discharge pipe, the exhaust gas discharge pipe, and the air delivery pipe are all equipped with electromagnetic valves. The electromagnetic valves are electrically connected to the control cabinet.
[0021] Working Principle: When using this microbial inoculant fermenter, firstly, the prepared microorganisms and culture medium are poured into the tank 1 through the feed hopper 17. The sealing cap is then installed on top of the feed hopper 17. Next, the motor 16 is started, driving the rotating shaft 14 and the stirring element 15 to rotate, mixing the microorganisms and culture medium together. Then, the cylinder 9 is activated, causing the horizontal plate 11, the hollow movable plate 7, and the pH sensor 8 on the hollow movable plate 7 to move up and down reciprocally inside the tank 1. The vertical movement distance of the pH sensor 8 is equal to the distance between the pH sensors, allowing the pH sensor 8 to detect the pH of the bacterial solution over a large vertical area inside the tank 1, ensuring... The accuracy of the pH value of the bacterial solution inside tank 1 is ensured, which is beneficial to the fermentation of microorganisms inside tank 1. When the pH sensor 8 detects that the pH value inside tank 1 is not suitable for microbial fermentation, the pH sensor 8 transmits a signal to the external control cabinet. The control cabinet controls the pump on the alkali storage tank or acid storage tank to pump the alkali or acid into the tank 1. When the pH sensor 8 detects that the pH value inside tank 1 is suitable for microbial fermentation, the pH sensor 8 transmits a signal to the external control cabinet. The control cabinet controls the pump on the alkali storage tank or acid storage tank to stop working, thereby ensuring that the pH inside tank 1 is always at a suitable value for microbial fermentation, which is beneficial to microbial fermentation. When the pH sensor 8 needs to be disassembled for maintenance, the locking part 12 is rotated by the screw plate to separate the locking part 12 from the threaded connection of the locking post 10. Then, the limit ring 13 is pushed by the push rod, and the limit ring 13 drives the threaded post 5 to rotate, so that the threaded post 5 is separated from the threaded connection of the threaded hole 4. Then, the hollow movable plate 7 and the pH sensor 8 are pulled out from the inside of the tank 1 through the threaded hole 4, so that the pH sensor 8 can be easily disassembled from the inside of the tank 1 for maintenance.
[0022] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A microbial inoculant fermentation tank, comprising a tank body (1), wherein an acid inlet pipe (2) and an alkali inlet pipe (3) are respectively provided on the tank body (1), characterized in that: The top of the tank (1) is provided with a threaded hole (4), and the threaded hole (4) has a threaded post (5) inside. The threaded post (5) has a hollow movable plate (7) passing through it. A pH sensor (8) is provided at equal intervals on one side of the hollow movable plate (7) inside the tank (1). A cylinder (9) is provided on the top of the tank (1). A horizontal plate (11) is provided on the top output end of the cylinder (9) through a fixing mechanism. The horizontal plate (11) is connected to the hollow movable plate (7).
2. The microbial inoculant fermentation tank according to claim 1, characterized in that: A rectangular through groove (6) is provided in the middle of the threaded column (5). A sealing sleeve is fixed on the inner side of the rectangular through groove (6). The inner side of the sealing sleeve abuts against the outer side of the hollow movable plate (7).
3. The microbial inoculant fermentation tank according to claim 1, characterized in that: The fixing mechanism includes a locking pin (10), the top output end of the cylinder (9) is fixed with the locking pin (10), the outer side of the locking pin (10) is movably nested with the inner side of the horizontal plate (11), and the outer side of the locking pin (10) is threadedly installed with a locking element (12) above the horizontal plate (11).
4. A microbial inoculant fermentation tank according to claim 1, characterized in that: A limiting ring (13) is fixed to the outside of the threaded column (5), and a push rod is fixed to the outer wall of the limiting ring (13). The push rods are distributed at equal angles about the central axis of the limiting ring (13).
5. A microbial inoculant fermenter according to claim 1, characterized in that: A rotating shaft (14) is installed on the top of the tank (1). A stirring component (15) is fixed inside the tank (1) on the outer wall of the rotating shaft (14). The upper end of the rotating shaft (14) is fixedly connected to the bottom output end of the motor (16).
6. A microbial inoculant fermentation tank according to claim 1, characterized in that: The top of the tank (1) is provided with a feeding hopper (17), and the top of the feeding hopper (17) is threaded with a sealing cap. The bottom of the tank (1) is provided with a discharge pipe.