Fermentation device for processing laying hen feed

Abstract

The utility model discloses a fermentation device for laying hen feed processing, including fermentation tank, the top of fermentation tank is connected with rotary spraying subassembly through bearing, and the lateral wall of fermentation tank is fixedly connected with sealed feeding subassembly, rotary spraying subassembly includes disc and circular toothed plate, and the top of fermentation tank is connected with disc through bearing, and the top of disc is fixedly connected with circular toothed plate, and the lateral wall of fermentation tank is fixedly connected with motor, the utility model relates to laying hen feed processing technical field, and the fermentation device for laying hen feed processing can evenly spray yeast on feed through the rotary spraying subassembly, makes the fermentation start more rapid and balanced, and every feed can open the fermentation process under the synchronous action of suitable yeast, effectively promotes the synchronism of overall fermentation, and the yeast plays the role of the transformation of feed nutrient composition to the maximum extent, and it is favorable to generate the fermented feed of higher quality and the nutrient component more in line with the growth and egg -laying demand of laying hen.

Description

Technical Field

[0001] This utility model relates to the field of egg-laying hen feed processing technology, specifically a fermentation device for egg-laying hen feed processing. Background Technology

[0002] Fermentation equipment is frequently used in laying hen feed processing. Below is a brief introduction to some common types: Common types of fermentation equipment, fermentation tanks, structural characteristics: These are generally large tanks constructed from materials such as cement, often rectangular or square in shape. Their volume can be designed according to the production scale, ranging from a few cubic meters to tens of cubic meters. The tank walls are usually waterproofed and leak-proof, and the bottom has a certain slope for drainage or feed discharge.

[0003] Regarding the above-mentioned technical solutions, existing fermentation devices do not have a good function of uniformly spraying yeast, which will affect the fermentation effect of the feed. In addition, they do not have a good sealing function, and poor sealing effect will also affect the fermentation effect.

[0004] To address these issues, this invention provides a fermentation device for processing laying hen feed. Utility Model Content

[0005] To address the shortcomings of existing technologies, this invention provides a fermentation device for processing laying hen feed, which solves the problem that existing fermentation devices do not have a good function of uniformly spraying yeast, thus affecting the fermentation effect of the feed.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a fermentation device for processing laying hen feed, comprising a fermentation chamber, a rotating spraying assembly connected to the top of the fermentation chamber via a bearing, and a sealed feeding assembly fixedly connected to the side wall of the fermentation chamber; the rotating spraying assembly comprises a disc and a circular toothed plate, the disc being connected to the top of the fermentation chamber via a bearing, the circular toothed plate being fixedly connected to the top of the disc, a motor being fixedly connected to the side wall of the fermentation chamber, a gear being fixedly connected to the output end of the motor, the gear meshing with the circular toothed plate, a placement box being fixedly installed on the top of the disc, and a feeding hopper being fixedly connected to the top of the placement box.

[0007] Furthermore, the rotary spraying assembly also includes a solenoid valve, which is fixedly connected to the bottom of the placement box.

[0008] By adopting the above technical solution, the amount of yeast sprayed can be precisely controlled, avoiding waste and ensuring stable fermentation results.

[0009] Furthermore, the sealed feeding assembly includes a feeding pipe and a sealing plate. The feeding pipe is fixedly connected to the outer wall of the fermentation tank, and the sealing plate is snapped onto the top of the feeding pipe. A retaining plate is fixedly installed on one side of the sealing plate, and a retaining ring is fixedly installed on one side of the feeding pipe. The retaining plate and the retaining ring are snapped together.

[0010] By adopting the above technical solution, the connection stability between the sealing plate and the feed pipe is enhanced, and the sealing effect is improved.

[0011] Furthermore, the sealing feed assembly also includes a magnet, which is fixedly installed on one side of the feed tube, and the card plate is magnetically connected to the magnet.

[0012] By adopting the above technical solution, the card plate and the feed pipe fit more tightly, further enhancing the sealing performance.

[0013] Furthermore, the sealing feed assembly also includes a pull ring, which is fixedly mounted on the top of the card plate.

[0014] The above technical solution makes it easier for operators to lift the pallet, making the feeding operation more convenient.

[0015] Furthermore, a discharge pipe is fixedly connected to the bottom of the fermentation box, and the discharge pipe is located at the center of the fermentation box.

[0016] The above technical solution facilitates the centralized discharge of fermented feed, reducing residues in the container.

[0017] Furthermore, a second solenoid valve is provided on the side wall of the discharge pipe, and the second solenoid valve is connected to the discharge pipe by bolts.

[0018] The above technical solution allows for precise control of the timing and speed of material discharge, making operation convenient.

[0019] Beneficial effects

[0020] This invention provides a fermentation device for processing laying hen feed. Compared with the prior art, it has the following advantages:

[0021] 1. This fermentation device for processing laying hen feed, through its rotating spray component, can evenly spray yeast onto the feed, making fermentation start faster and more even. Each grain of feed can start the fermentation process synchronously under the action of appropriate yeast, effectively improving the overall synchronicity of fermentation and maximizing the role of yeast in the conversion of feed nutrients. This is conducive to producing fermented feed with higher quality and nutritional composition that better meets the growth and egg production needs of laying hens. At the same time, it can precisely control the amount of yeast used, avoiding waste due to excessive yeast in some areas or insufficient yeast in others affecting the fermentation effect. This device helps the processing of laying hen feed from both cost control and product quality improvement perspectives.

[0022] 2. This fermentation device for processing laying hen feed, through its sealed feeding component, allows for feed feeding with excellent sealing after feeding. This effectively isolates external dust, impurities, and harmful microorganisms throughout the fermentation process, ensuring the purity of the fermentation environment. This allows beneficial microorganisms used in fermentation to work continuously and efficiently in a stable and suitable environment, reducing the risk of fermentation failure. Furthermore, it better maintains the unique gaseous environment and humidity conditions within the fermentation device, helping to improve the success rate of fermentation and the stability of the fermented feed. This ensures that the produced fermented feed achieves ideal results in terms of nutrient preservation, flavor retention, and protection of the health of laying hens. Attached Figure Description

[0023] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0024] Figure 1 This is a cross-sectional view of the overall structure of this utility model;

[0025] Figure 2 This is a schematic diagram of the overall structure of this utility model;

[0026] Figure 3 This is a utility model Figure 2 Enlarged view of the structure at point A in the middle;

[0027] Figure 4 This is a side view of the overall structure of this utility model.

[0028] In the diagram: 1. Fermentation box; 2. Rotary spraying assembly; 21. Disc; 22. Circular toothed plate; 23. Motor; 24. Gear; 25. Placement box; 26. Feed hopper; 27. Solenoid valve one; 3. Sealed feeding assembly; 31. Feed pipe; 32. Sealing plate; 33. Clamping plate; 34. Clamping ring; 35. Magnet; 36. Pull ring; 4. Discharge pipe; 5. Solenoid valve two. Detailed Implementation

[0029] It should be noted that in the description of the embodiments of this application, the terms "front," "rear," "left," "right," "up," "down," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. The terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication between two elements. For those skilled in the art, the specific meaning of the above terms in this application can be understood according to the specific circumstances.

[0030] The present application will be further described in detail below with reference to the accompanying drawings and embodiments.

[0031] Reference Figures 1 to 4 This application provides a fermentation device for processing laying hen feed, including a fermentation box 1. A rotary spraying assembly 2 is connected to the top of the fermentation box 1 via a bearing. A sealed feeding assembly 3 is fixedly connected to the side wall of the fermentation box 1. The rotary spraying assembly 2 includes a disc 21 and a circular toothed plate 22. The disc 21 is connected to the top of the fermentation box 1 via a bearing. The circular toothed plate 22 is fixedly connected to the top of the disc 21. A motor 23 is fixedly connected to the side wall of the fermentation box 1. A gear 24 is fixedly connected to the output end of the motor 23. The gear 24 and the circular toothed plate 22 are meshed. A placement box 25 is fixedly installed on the top of the disc 21. A feeding hopper 26 is fixedly connected to the top of the placement box 25. The rotary spraying assembly 2 also includes a solenoid valve 27, which is fixedly connected to the bottom of the placement box 25.

[0032] In this embodiment, yeast and other fermentation inoculants are added to the placement box 25 from the feed hopper 26. The motor 23 drives the gear 24 to rotate. The gear 24 meshes with the circular toothed plate 22, causing the disc 21 to rotate around the bearing at the top of the fermentation box 1. At the same time, the solenoid valve 27 is opened, and the inoculants in the placement box 25 are sprayed onto the feed below through the bottom. The rotation of the disc 21 makes the inoculants evenly cover the surface of the feed. During the fermentation process, the sealed environment ensures stable fermentation conditions.

[0033] Reference Figures 1 to 4In one aspect of this embodiment, the sealing feed assembly 3 includes a feed pipe 31 and a sealing plate 32. The feed pipe 31 is fixedly connected to the outer wall of the fermentation tank 1. The sealing plate 32 is snapped onto the top of the feed pipe 31. A retaining plate 33 is fixedly installed on one side of the sealing plate 32, and a retaining ring 34 is fixedly installed on one side of the feed pipe 31. The retaining plate 33 and the retaining ring 34 are snapped together. The sealing feed assembly 3 also includes a magnet 35, which is fixedly installed on one side of the feed pipe 31. The retaining plate 33 and the magnet 35 are magnetically connected. The sealing feed assembly 3 also includes a pull ring 36, which is fixedly installed on the top of the retaining plate 33.

[0034] In this embodiment, feed ingredients are first added to the fermentation tank 1 through the sealed feeding assembly 3. The operator pulls the pull ring 36 to disengage the clamping plate 33 from the clamping ring 34 and the magnet 35, opening the sealing plate 32 and allowing the feed to be fed into the fermentation tank 1 through the feeding pipe 31. After feeding is completed, the sealing plate 32 is placed over the top of the feeding pipe 31, causing the clamping plate 33 to engage with the clamping ring 34 and further secured by the magnetic attraction of the magnet 35, thus sealing the feeding pipe 31 and providing a closed environment for subsequent fermentation.

[0035] Reference Figures 1 to 4 In one aspect of this embodiment, a discharge pipe 4 is fixedly connected to the bottom of the fermentation tank 1. The discharge pipe 4 is located at the center of the fermentation tank 1. A solenoid valve 5 is provided on the side wall of the discharge pipe 4. The solenoid valve 5 is connected to the discharge pipe 4 by bolts.

[0036] In this embodiment, after fermentation is completed, the second solenoid valve 5 is opened, and the fermented feed is discharged through the discharge pipe 4 located at the bottom center of the fermentation tank 1, thus completing the entire feed fermentation process.

[0037] Working principle: First, feed ingredients are added to the fermentation tank 1 through the sealed feeding assembly 3. The operator pulls the pull ring 36, causing the clamping plate 33 to disengage from the clamping ring 34 and the magnet 35, opening the sealing plate 32, and feeding the feed into the fermentation tank 1 through the feeding pipe 31. After feeding is completed, the sealing plate 32 is placed over the top of the feeding pipe 31, causing the clamping plate 33 to engage with the clamping ring 34, and further secured by the magnetic attraction of the magnet 35, thus sealing the feeding pipe 31 and providing a closed environment for subsequent fermentation.

[0038] Yeast and other fermentation starters are added to the placement box 25 through the feed hopper 26. The motor 23 drives the gear 24 to rotate, and the gear 24 meshes with the circular toothed plate 22, causing the disc 21 to rotate around the bearing at the top of the fermentation box 1. At the same time, the solenoid valve 1 27 is opened, and the starters in the placement box 25 are sprayed onto the feed below through the bottom. The rotation of the disc 21 makes the starters evenly cover the surface of the feed. During the fermentation process, the sealed environment ensures stable fermentation conditions. After the fermentation is completed, the solenoid valve 2 5 is opened, and the fermented feed is discharged through the discharge pipe 4 located at the bottom center of the fermentation box 1, completing the entire feed fermentation process.

[0039] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0040] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A fermentation device for processing laying hen feed, comprising a fermentation chamber (1), characterized in that: The top of the fermentation tank (1) is connected to a rotating spraying assembly (2) via a bearing, and a sealed feeding assembly (3) is fixedly connected to the side wall of the fermentation tank (1). The rotary spraying assembly (2) includes a disc (21) and a circular toothed plate (22). The disc (21) is connected to the top of the fermentation tank (1) via a bearing. The circular toothed plate (22) is fixedly connected to the top of the disc (21). A motor (23) is fixedly connected to the side wall of the fermentation tank (1). A gear (24) is fixedly connected to the output end of the motor (23). The gear (24) meshes with the circular toothed plate (22). A placement box (25) is fixedly installed on the top of the disc (21). A feed hopper (26) is fixedly connected to the top of the placement box (25).

2. The fermentation apparatus for processing laying hen feed according to claim 1, characterized in that: The rotary spraying assembly (2) also includes a solenoid valve (27), which is fixedly connected to the bottom of the placement box (25).

3. The fermentation apparatus for processing laying hen feed according to claim 1, characterized in that: The sealed feeding assembly (3) includes a feeding pipe (31) and a sealing plate (32). The feeding pipe (31) is fixedly connected to the outer wall of the fermentation tank (1). The sealing plate (32) is snapped onto the top of the feeding pipe (31). A retaining plate (33) is fixedly installed on one side of the sealing plate (32). A retaining ring (34) is fixedly installed on one side of the feeding pipe (31). The retaining plate (33) and the retaining ring (34) are snapped together.

4. The fermentation apparatus for processing laying hen feed according to claim 3, characterized in that: The sealed feed assembly (3) also includes a magnet (35), which is fixedly installed on one side of the feed tube (31), and the card plate (33) is magnetically connected to the magnet (35).

5. The fermentation apparatus for processing laying hen feed according to claim 4, characterized in that: The sealing feed assembly (3) also includes a pull ring (36), which is fixedly installed on the top of the card plate (33).

6. The fermentation apparatus for processing laying hen feed according to claim 1, characterized in that: The bottom of the fermentation box (1) is fixedly connected to a discharge pipe (4), which is located at the center of the fermentation box (1).

7. The fermentation apparatus for processing laying hen feed according to claim 6, characterized in that: A second solenoid valve (5) is provided on the side wall of the discharge pipe (4), and the second solenoid valve (5) is connected to the discharge pipe (4) by bolts.

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