A device for treating coke stuck in a blast furnace tuyere
Patent Information
- Application Number
- CN202522217698.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-21
- Publication Date
- 2026-10-13
- Estimated Expiration
- 2035-10-21
AI Technical Summary
这样处理不仅影响高炉产量造成了生产成本上升,而且作业人员在处理风口卡焦炭时容易被炉内渣铁和热风反窜导致作业人员烫伤,引发人员安全事故
本实用新型利用压缩空气压力将风口内的焦炭吹到直吹管内,通过热风气流将焦炭带入炉内,从而处理风口卡焦问题。此装置两端分别采用螺母和快速接头进行连接,简单易安装,操作方便,可以长期重复使用,作业时只需一人监护一人作业即可,没有安全隐患,无需高炉减风,也无需拆卸风口插板,不存在热风反窜烫伤作业人员的隐患,也不会产生噪音,在不影响高炉的情况下大幅提高工作效率,最大程度地杜绝和减少相关的安全事故。将以往的高危作业变成了毫无风险的常规作业。此外,该装置加装了放散阀门,作业后拆除装置时先把压缩空气余压卸掉,从而避免了人员受到余压伤害,降低安全隐患。可广泛用于高炉正常生产中风口卡焦的处理,具有很大的推广价值。
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Figure CN224849073U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of blast furnace technology, specifically to a device for treating coke blockage at blast furnace tuyeres. Background Technology
[0002] Coke is a crucial solid fuel in blast furnace production, serving to support the furnace structure and provide a reducing atmosphere and heat. If fluctuations occur in the furnace conditions, coke inside can be carried by the hot blast airflow to the inside of the tuyeres, blocking the inspection holes and causing coke jamming. This prevents personnel at the water control station from observing the tuyeres through the inspection holes and from adjusting the angle of the pulverized coal injection lance, affecting normal tuyere inspections and pulverized coal injection, significantly impacting normal blast furnace production. Furthermore, pulverized coal injection is an important ironmaking technique for reducing the coke ratio, adjusting furnace conditions, and saving costs. Failure to adjust the pulverized coal lance angle in a timely manner can easily cause the injected pulverized coal to wear through the tuyeres sleeve, leading to production accidents. Therefore, timely handling of coke jamming at the tuyeres is essential.
[0003] The conventional method for dealing with coke blockage at the tuyeres is to drastically reduce blast furnace air volume using steel rods to hold the tuyeres in place. This method not only affects blast furnace output and increases production costs, but also poses a risk of burns to workers who are exposed to hot slag and blast from the furnace during the process, potentially leading to accidents. Utility Model Content
[0004] The purpose of this invention is to provide a device for treating coke blockage at blast furnace tuyeres, in order to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a device for treating coke blockage at blast furnace tuyeres, comprising: A straight-blowing pipe, on which an elbow is fixedly installed, on which a large air outlet cover is fixedly installed, and on which an air outlet insert plate is installed; The connecting components are mounted on the vent cover. The mounting component is mounted on the connecting component, and the mounting component is equipped with a blower component. The installation components include: A connecting sleeve is located on one side of the connecting component. The nut is welded to one side of the connecting sleeve.
[0006] Preferably, the connection component includes: The fixed pipe is welded to the vent cover and has threaded grooves on the outside. Connecting cap, threaded onto the fixing pipe; The connecting pipe is welded to the connecting cap. The exhaust assembly, installed on top of the connecting pipe, is used for venting and depressurizing.
[0007] Preferably, the exhaust assembly includes: A tee pipe is installed in the middle of the connecting pipe; The exhaust valve is fixedly installed on the top of the tee pipe.
[0008] Preferably, the mounting components further include: Two rotating rods are provided and are rotatably mounted on both sides of the connecting sleeve; The rounded head is welded to the end of the rotating rod; The ring is fixedly installed on the rotating rod.
[0009] Preferably, both sides of the connecting sleeve are provided with through grooves, and the arc head rotates in the through grooves.
[0010] Preferably, the blower assembly includes: The connector is inserted into the connector sleeve; The rubber hose is fixedly installed on the connector.
[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: This invention utilizes compressed air pressure to blow coke from the tuyeres into the direct-blowing pipe, where hot air carries the coke into the furnace, thus resolving the problem of coke jamming at the tuyeres. The device is easily installed and operated using nuts and quick-connect couplings at both ends, allowing for long-term repeated use. Only one person is needed to supervise while the operator works, eliminating safety hazards. It does not require blast furnace blast reduction or disassembly of the tuyeres, eliminating the risk of hot air backflow causing burns to workers and generating no noise. It significantly improves work efficiency without affecting the blast furnace, minimizing and eliminating related safety accidents. What was previously a high-risk operation has become a risk-free routine operation. Furthermore, the device is equipped with a vent valve, allowing residual compressed air pressure to be released before dismantling the device after operation, preventing personnel injury from residual pressure and reducing safety hazards. It can be widely used to treat coke jamming at tuyeres during normal blast furnace production and has significant promotional value. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the direct-blowing pipe structure of this utility model; Figure 3 This is a schematic diagram of the connecting component structure of this utility model; Figure 4 This is a schematic diagram of the installation component structure of this utility model; Figure 5 This is a schematic diagram of the connection structure between the rotating rod and the arc head of this utility model.
[0013] In the diagram: 1. Straight blow pipe; 2. Elbow; 3. Air vent cover; 4. Connecting assembly; 41. Fixing pipe; 42. Connecting pipe; 43. Connecting cap; 44. Exhaust assembly; 441. T-joint; 442. Exhaust valve; 5. Mounting assembly; 51. Connecting sleeve; 52. Nut; 53. Rotating rod; 54. Arc head; 55. Ring; 6. Blowing assembly; 61. Connector; 62. Rubber hose. Detailed Implementation
[0014] To further illustrate the technical means and effects adopted by this utility model in order to achieve the intended utility model purpose, the following detailed description of the specific implementation methods, structure, features and effects of this utility model is provided in conjunction with the accompanying drawings and preferred embodiments.
[0015] Please see Figure 1-5 As shown, a device for treating coke blockage at blast furnace tuyeres includes: a direct-blowing pipe 1, an elbow 2 fixedly installed on the direct-blowing pipe 1, a tuyer cover 3 fixedly installed on the elbow 2, and a tuyer insert plate installed on the tuyer cover 3. The direct-blowing pipe 1, elbow 2, tuyer cover 3, and tuyer insert plate are all prior art, and their installation positions and structures on the blast furnace are also prior art. The accompanying drawings in this application are for reference only, taking into account actual conditions. A connecting component 4 is disposed on the tuyer cover 3. An installation component 5 is installed on the connecting component 4, and a blowing component 6 is installed on the installation component 5. The installation component 5 includes: a connecting sleeve 51 disposed on one side of the connecting component 4, and a nut 52 welded to one side of the connecting sleeve 51. The connecting component 4 is first connected and fixed to the tuyer cover 3. The blowing component 6 is connected to the connecting component 4 through the installation component 5. The nut 52 is used to connect the inspection hole. The connecting sleeve 51 can be quickly connected to the blowing component 6.
[0016] When dealing with coke stuck in the blast furnace tuyeres, this device first connects and fixes the connecting component 4 to the tuyeres cover 3, then connects the mounting component 5 to the connecting component 4, and finally connects the blowing component 6 to the mounting component 5, so that the blowing component 6, the mounting component 5, the connecting component 4 and the direct blowing pipe 1 form a channel. Compressed air enters the tuyeres cover 3 from the blowing component 6 to clear the coke stuck in the tuyeres. The compressed air pressure blows the coke in the tuyeres into the direct blowing pipe 1, and the hot air flow carries the coke into the furnace, thereby solving the problem of coke stuck in the tuyeres.
[0017] Based on the above implementation scheme, the connecting component 4 includes: a fixed pipe 41, welded to the vent cover 3, and having a threaded groove on the outside; a connecting cap 43, threadedly installed on the fixed pipe 41; a connecting pipe 42, welded to the connecting cap 43; and an exhaust component 44, installed on the top of the connecting pipe 42 for exhaust and pressure relief. The exhaust component 44 includes: a three-way pipe 441, installed in the middle of the connecting pipe 42; and an exhaust valve 442, fixedly installed on the top of the three-way pipe 441. The connecting pipe 42 is threadedly fixedly installed on the fixed pipe 41 through the connecting cap 43, and the connecting pipe 42 is fixedly installed at both ends of the three-way pipe 441. The exhaust valve 442 is installed on the top of the three-way pipe 441 through a vertical pipe.
[0018] When cleaning the stuck coke, the connecting cap 43 is threaded onto the fixed pipe 41, thereby connecting and fixing the entire connecting pipe 42 and the tee pipe 441 to the air outlet cover 3. After the cleaning operation is completed, when dismantling the device, first open the exhaust valve 442 to release the residual pressure of compressed air, thereby avoiding personnel being injured by residual pressure and reducing safety hazards.
[0019] Based on the above implementation plan, and referring to Figure 3 and Figure 4 The mounting assembly 5 also includes: two rotating rods 53, which are rotatably mounted on both sides of the connecting sleeve 51; an arc head 54, which is welded to the end of the rotating rod 53; and a ring 55, which is fixedly mounted on the rotating rod 53. Both sides of the connecting sleeve 51 are provided with through slots, and the arc head 54 rotates in the through slots. The connecting sleeve 51 is threadedly mounted on the left side of the connecting pipe 42 by a nut 52.
[0020] During installation, the nut 52 on the left side of the connecting sleeve 51 is threaded onto the right side of the connecting pipe 42 (the right side of the connecting pipe 42 has a threaded groove), thereby connecting the connecting sleeve 51 and the connecting pipe 42. The rotating rod 53 rotates on the outside of the connecting sleeve 51, which can adjust the position of the arc head 54 in the connecting sleeve 51. The ring 55 makes it easy to pull and open the rotating rod 53.
[0021] Based on the above implementation plan, and referring to Figure 3 The blower assembly 6 includes: a connector 61, which is inserted into the connecting sleeve 51; and a rubber tube 62, which is fixedly installed on the connector 61. The connector 61 is adapted to the connecting sleeve 51 and can be snapped into the connecting sleeve 51. Compressed air is connected to the rubber tube 62.
[0022] When blowing compressed air into the direct blow pipe 1, adjust the rotating rod 53 on the connecting sleeve 51 to... Figure 4In the indicated state, the arc head 54 is moved away from the center of the connecting sleeve 51. Then, the connector 61 on the rubber tube 62 is inserted into the connecting sleeve 51. Then, the rotating rod 53 is flipped so that the arc head 54 is close to the center of the connecting sleeve 51, and the connector 61 is squeezed and limited in the connecting sleeve 51, thereby connecting the rubber tube 62 and the connecting sleeve 51. Compressed air is injected into the rubber tube 62, and the compressed air is delivered to the connecting pipe 42 through the rubber tube 62, and then delivered to the direct blowing pipe 1 through the connecting pipe 42. The pressure of the compressed air is used to blow the coke in the tuyeres into the direct blowing pipe 1, and the coke is carried into the furnace by the hot air flow, thereby solving the problem of coke stuck in the tuyeres.
[0023] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can make some modifications or alterations to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present utility model. Any indirect modifications, equivalent changes, and alterations made to the above embodiments based on the technical essence of the present utility model without departing from the scope of the present utility model shall still fall within the scope of the present utility model.
Claims
1. A device for treating coke blockage at blast furnace tuyeres, characterized in that, include: A straight blow pipe (1) is fixedly installed with an elbow (2), and a large air outlet cover (3) is fixedly installed on the elbow (2). An air outlet insert plate is installed on the large air outlet cover (3). The connecting component (4) is set on the air vent cover (3); Mounting component (5) is mounted on connecting component (4), and blowing component (6) is mounted on mounting component (5). The installation component (5) includes: A connecting sleeve (51) is disposed on one side of the connecting component (4). Nut (52) is welded to one side of connecting sleeve (51).
2. The device for treating coke blockage at blast furnace tuyeres according to claim 1, characterized in that: The connection component (4) includes: The fixed pipe (41) is welded to the vent cover (3) and has a threaded groove on the outside; The connecting cap (43) is threaded onto the fixing pipe (41); The connecting pipe (42) is welded to the connecting cap (43); An exhaust assembly (44) is installed on top of the connecting pipe (42) for exhaust and pressure relief.
3. The device for treating coke blockage at blast furnace tuyeres according to claim 2, characterized in that: The exhaust assembly (44) includes: The tee pipe (441) is installed in the middle of the connecting pipe (42); An exhaust valve (442) is fixedly installed on the top of a three-way pipe (441).
4. The device for treating coke blockage at blast furnace tuyeres according to claim 1, characterized in that: The installation component (5) also includes: Two rotating rods (53) are provided and are rotatably installed on both sides of the connecting sleeve (51); The arc head (54) is welded to the end of the rotating rod (53); The ring (55) is fixedly installed on the rotating rod (53).
5. The device for treating coke blockage at blast furnace tuyeres according to claim 4, characterized in that: Both sides of the connecting sleeve (51) are provided with through grooves, and the arc head (54) rotates in the through grooves.
6. The device for treating coke blockage at blast furnace tuyeres according to claim 1, characterized in that: The blowing assembly (6) includes: The connector (61) is inserted into the connector sleeve (51); The rubber tube (62) is fixedly installed on the connector (61).