A fastener hot-dip galvanizing handling device
Patent Information
- Application Number
- CN202521871100.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-01
- Publication Date
- 2026-10-13
- Estimated Expiration
- 2035-09-01
AI Technical Summary
[0003]在现有技术使用过程汇总,使用热镀锌处理装置,将紧固件进行镀锌处理,表面形成锌铁合金镀层,一般锌液的温度在450-470℃之间,热镀锌处理之后的紧固件表面会有余温,需要等余温冷却后处理紧固件,不便于收放,因此,提出一种紧固件热镀锌处置装置
本设计的一种紧固件热镀锌处置装置,通过设置的隔板、升降气缸和电动滑轨,隔板将处理装置框的内部分割为两个腔室,一个腔室用于盛放清水,另一个腔室用于盛放镀锌处理液,紧固件在放置桶的内部放置,升降气缸将放置桶下降至另一个腔室内,浸入在锌液内,使紧固件进行热镀锌处理,处理完成后,升降气缸驱使放置桶向上移动,使放置桶在处理装置框内部向上移动,与锌液分离,电动滑轨带动两个固定框一起移动,将放置桶移动至盛放清水的腔室上,升降气缸运行将放置桶移动至清水腔室内将镀锌之后的紧固件进行冷却处理,本设计将紧固件在放置桶内,升降气缸带动放置桶升降移动浸入盛放锌液的腔室内,将紧固件表面进行热镀锌处理,处理完成后升降气缸带动放置桶向上移动,电动滑轨运行带动固定框移动,使放置桶移动至盛放清水的腔室上方,使放置桶浸入清水内,将镀锌处理之后的紧固件实现快速冷却处理。
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Figure CN224849086U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of fastener processing technology, and in particular to a device for hot-dip galvanizing fasteners. Background Technology
[0002] Fasteners are a wide range of mechanical parts used for fastening connections. They are used in a broad range of industries, including energy, electronics, electrical appliances, machinery, chemicals, metallurgy, mold making, and hydraulics. Various types of fasteners can be found on all kinds of machinery, equipment, vehicles, ships, railways, bridges, buildings, structures, tools, instruments, chemicals, meters, and supplies, making them the most widely used basic mechanical components. Fasteners are characterized by their numerous varieties and specifications, diverse performance and applications, and a high degree of standardization, serialization, and generalization.
[0003] Based on the existing technology, fasteners are galvanized using a hot-dip galvanizing treatment device to form a zinc-iron alloy coating on the surface. The temperature of the zinc liquid is generally between 450-470℃. After hot-dip galvanizing, the surface of the fastener will have residual heat, and the fastener needs to be cooled down before processing, which is inconvenient for handling. Therefore, a fastener hot-dip galvanizing treatment device is proposed. Utility Model Content
[0004] To address the shortcomings of existing technologies, this utility model provides a fastener hot-dip galvanizing treatment device, which solves the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model is implemented through the following technical solution: It includes a processing device frame, with support legs installed at the four bottom corners of the frame; symmetrical electric slide rails are installed at the top of the frame; fixed frames are slidably mounted on both electric slide rails; lifting cylinders are installed at the top of both fixed frames; connecting blocks are installed at the telescopic ends of the lifting cylinders extending into the interior of the fixed frames; connecting rods are installed on both connecting blocks; strip plates are installed at opposite ends of the connecting rods; connecting columns are rotatably connected to the strip plates near the bottom; placement cylinders are installed at opposite ends of the connecting columns; and a partition is installed in the middle of the interior of the processing device frame, dividing the interior of the frame into two chambers.
[0006] As a further technical solution of this utility model, each of the two fixed frames is provided with a sliding groove adapted to the connecting rod on one side of its opposite side, a cover plate is provided on the placement cylinder, and connecting pieces are symmetrically installed on the cover plate, with screws passing through each of the two connecting pieces.
[0007] As a further technical solution of this utility model, the placement cylinder is provided with an opening adapted to the cover plate, and the opening of the placement cylinder is symmetrically provided with threaded holes adapted to screws. One end of the connecting column passes through a strip plate and is equipped with a driven gear.
[0008] As a further technical solution of this utility model, the processing device frame is symmetrically provided with connecting rods, and one end of each of the two connecting rods is respectively installed in the two cavities of the processing device frame with a drive gear. A strip frame is installed on the front of the processing device frame, and a drive motor is installed on the strip frame.
[0009] As a further technical solution of this utility model, the power output end of the drive motor is fixedly connected to a connecting rod, and a connecting pulley is connected between the two connecting rods. The connecting pulley is located inside the strip frame.
[0010] As a further technical solution of this utility model, the processing device frame is symmetrically provided with drain pipes, and the two drain pipes are respectively connected to the two chambers. The outer surface of the placement cylinder is uniformly provided with leakage holes of the same size.
[0011] This utility model provides a device for hot-dip galvanizing fasteners, which has the following advantages compared with the prior art: This design discloses a fastener hot-dip galvanizing treatment device. Through a partition, a lifting cylinder, and an electric slide rail, the partition divides the interior of the treatment device frame into two chambers: one chamber holds clean water, and the other holds the galvanizing solution. Fasteners are placed inside a placement tank. The lifting cylinder lowers the placement tank into the other chamber, immersing it in the molten zinc for hot-dip galvanizing. After treatment, the lifting cylinder moves the placement tank upwards within the treatment device frame, separating it from the molten zinc. The electric slide rail moves two fixed frames... The system moves the placement bucket to the chamber containing clean water. The lifting cylinder moves the placement bucket into the clean water chamber to cool the galvanized fasteners. In this design, the fasteners are placed inside the placement bucket. The lifting cylinder moves the placement bucket up and down, immersing it in the chamber containing molten zinc, and the surface of the fasteners is hot-dip galvanized. After the treatment, the lifting cylinder moves the placement bucket upwards, and the electric slide rail moves the fixed frame, moving the placement bucket above the chamber containing clean water, immersing the placement bucket in clean water, and achieving rapid cooling of the galvanized fasteners. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the overall structure of a fastener hot-dip galvanizing treatment device. Figure 2 A schematic diagram of the placement tank structure of a fastener hot-dip galvanizing treatment device; Figure 3 A schematic diagram of the internal structure of the fixing frame of a fastener hot-dip galvanizing treatment device; Figure 4 This is a schematic diagram of the internal structure of a strip frame in a fastener hot-dip galvanizing treatment device.
[0013] In the diagram: 1. Processing device frame; 2. Support leg; 3. Electric slide rail; 4. Fixing frame; 5. Partition plate; 6. Lifting cylinder; 7. Placement cylinder; 8. Strip frame; 9. Drive motor; 10. Connecting column; 11. Driven gear; 12. Cover plate; 13. Connecting piece; 14. Screw; 15. Connecting rod; 16. Drive gear; 17. Connecting block; 18. Connecting rod; 19. Strip plate; 20. Connecting pulley. Detailed Implementation
[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0015] Please see Figure 1-4 This utility model provides a technical solution for a fastener hot-dip galvanizing treatment device, including a treatment device frame 1 and support legs 2 installed at the four corners of the bottom of the treatment device frame 1. Drainage pipes are symmetrically arranged on the treatment device frame 1, and the two drainage pipes are respectively connected to two chambers. The outer surface of the placement cylinder 7 is uniformly provided with leak holes of the same size. Electric slide rails 3 are symmetrically installed at the top of the processing device frame 1. Fixed frames 4 are slidably mounted on both electric slide rails 3. The electric slide rails 3 are commercially available models, representing mature existing technology. Their working principle will not be elaborated upon here. The electric slide rails 3 have limited travel, thus limiting the movement of the fixed frames 4. The driven gear 11 at one end of the placement cylinder 7 is located above the two driving gears 16. When the placement cylinder 7 moves downwards, it meshes with the driving gear 16. When the driving gear 16 rotates, it drives the driven gear 11 to rotate as well, causing the placement cylinder 7 to rotate and allowing the fasteners inside the placement cylinder 7 to undergo galvanizing. Lifting cylinders 6 are installed at the top of both fixed frames 4. The telescopic ends of the two lifting cylinders 6 extend into the interior of the fixed frames 4 and are fitted with connecting blocks 17. Connecting rods 18 are installed on both connecting blocks 17. A strip plate 19 is installed at one end of each connecting rod 18. A connecting column 10 is rotatably connected to each of the two strip plates 19 near the bottom. A placement cylinder 7 is installed at one end of each connecting column 10. A partition 5 is installed in the middle of the interior of the processing device frame 1. The partition 5 divides the interior of the processing device frame 1 into two chambers. The material of the partition 5 can be nanoporous calcium silicate board or ceramic fiber module, etc., for heat insulation to reduce the impact of heat on the clean water. One chamber contains clean water and the other chamber contains zinc liquid. The temperature of the clean water is 20-40 degrees Celsius. A sliding groove adapted to the connecting rod 18 is provided on one side of each of the two fixed frames 4. The lifting cylinder 6 drives the connecting block 17 to move up and down, and at the same time, it can drive the placement cylinder 7 to move up and down. The electric slide rail 3 runs synchronously, so that the two fixed frames 4 move together to adjust the position of the placement cylinder 7.
[0016] A cover plate 12 is provided on the placement cylinder 7. Connecting pieces 13 are symmetrically installed on the cover plate 12. Screws 14 are inserted through both connecting pieces 13. The placement cylinder 7 has a through-hole that matches the cover plate 12. Threaded holes that match the screws 14 are symmetrically arranged at the through-hole of the placement cylinder 7. One end of a connecting post 10 passes through a strip plate 19 and a driven gear 11 is installed thereon. Connecting rods 15 are symmetrically installed through the processing device frame 1. One end of each of the two connecting rods 15 is located in one of the two chambers of the processing device frame 1 and a driving gear 16 is installed thereon. A strip frame 8 is installed on the front of the processing device frame 1. A drive motor 9 is mounted on frame 8. The power output end of the drive motor 9 is fixedly connected to a connecting rod 15. A connecting pulley 20 is connected between the two connecting rods 15. The connecting pulley 20 is located inside the strip frame 8. When the drive motor 9 is powered on, it drives one connecting rod 15 to rotate. The connecting pulley 20 on one connecting rod 15 drives the other connecting rod 15 to rotate. The two connecting rods 15 rotate synchronously. The drive gear 16 on the connecting rods 15 rotates together. (The surfaces of the parts that need to come into contact with liquid in the above structure are coated with a special coating. They can come into contact with zinc liquid and clean water.)
[0017] The working principle of this utility model is as follows: (the position of the placement cylinder 7 is as follows) Figure 1 (As shown) Rotate screw 14, screw 14 exits the threaded hole on the placement cylinder 7, separating cover plate 12 from placement cylinder 7. Place the fasteners to be galvanized into placement cylinder 7, then close cover plate 12 on the outside of placement cylinder 7. Rotate screw 14, screw 14 connects with the threaded hole on placement cylinder 7, closing cover plate 12 and placement cylinder 7. Lifting cylinder 6 operates, driving connecting block 17 to move downwards. Connecting block 17 drives strip plate 19 to move downwards, immersing placement cylinder 7 into the chamber containing molten zinc. Driven gear 11 meshes with a driving gear 16, energizing drive motor 9, driving connecting rod 15 to rotate. Connecting belt on connecting rod 15... Wheel 20 drives another connecting rod 15 to rotate. The two connecting rods 15 rotate synchronously, and the drive gear 16 on the connecting rod 15 rotates together. When the drive gear 16 rotates, it drives the meshing driven gear 11 to rotate together, driving the placement cylinder 7 to rotate. The placement cylinder 7 can be selected in different chambers. After the fasteners inside the placement cylinder 7 are galvanized, the lifting cylinder 6 drives the placement cylinder 7 to move upward. Then the electric slide rail 3 runs, driving the two fixed frames 4 to move together, moving the placement cylinder 7 above the chamber containing clean water. The lifting cylinder 6 moves the placement cylinder 7 downward into the clean water to cool the galvanized fasteners.
[0018] The above description is merely a preferred embodiment of this utility model. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principles of this utility model, and these improvements and modifications should also be considered within the scope of protection of this utility model. Structures, devices, and operating methods not specifically described or explained in this utility model are implemented according to conventional methods in the art, unless otherwise specified or limited.
Claims
1. A fastener hot-dip galvanizing treatment device, comprising a treatment device frame (1) and support legs (2) installed at the four bottom corners of the treatment device frame (1), characterized in that, Electric slide rails (3) are symmetrically installed at the top of the processing device frame (1). Fixed frames (4) are slidably arranged on both electric slide rails (3). Lifting cylinders (6) are installed at the top of both fixed frames (4). Connecting blocks (17) are installed inside the fixed frames (4) at the telescopic ends of the two lifting cylinders (6). Connecting rods (18) are installed on both connecting blocks (17). Strip plates (19) are installed at the opposite ends of the two connecting rods (18). Connecting columns (10) are rotatably connected to the two strip plates (19) near the bottom. Placement cylinders (7) are installed at the opposite ends of the two connecting columns (10). A partition (5) is installed in the middle of the interior of the processing device frame (1), which divides the interior of the processing device frame (1) into two chambers.
2. The fastener hot-dip galvanizing treatment device according to claim 1, characterized in that, Each of the two fixed frames (4) has a sliding groove on one side that is compatible with the connecting rod (18). The placement cylinder (7) is provided with a cover plate (12). Connecting pieces (13) are symmetrically installed on the cover plate (12). Screws (14) are provided through the two connecting pieces (13).
3. The fastener hot-dip galvanizing treatment device according to claim 2, characterized in that, The placement cylinder (7) is provided with an opening that matches the cover plate (12). The opening of the placement cylinder (7) is symmetrically provided with threaded holes that match the screws (14). One end of the connecting column (10) passes through a strip plate (19) and is equipped with a driven gear (11).
4. The fastener hot-dip galvanizing treatment device according to claim 3, characterized in that, A connecting rod (15) is symmetrically arranged through the processing device frame (1). One end of each of the two connecting rods (15) is located in one of the two chambers of the processing device frame (1) and a drive gear (16) is installed thereon. A strip frame (8) is installed on the front of the processing device frame (1) and a drive motor (9) is installed on the strip frame (8).
5. The fastener hot-dip galvanizing treatment device according to claim 4, characterized in that, The power output end of the drive motor (9) is fixedly connected to a connecting rod (15), and a connecting pulley (20) is connected between the two connecting rods (15). The connecting pulley (20) is located inside the strip frame (8).
6. The fastener hot-dip galvanizing treatment device according to claim 1, characterized in that, The processing device frame (1) is symmetrically provided with drain pipes, and the two drain pipes are respectively connected to the two chambers. The outer surface of the placement cylinder (7) is uniformly provided with leak holes of the same size.