Electroplating bath for electroplating process
Patent Information
- Application Number
- CN202522209464.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-20
- Publication Date
- 2026-10-13
- Estimated Expiration
- 2035-10-20
AI Technical Summary
[0004]针对现有技术的不足,本实用新型提供了一种电镀加工用电镀池,以解决上述背景技术中提出的防溅板与滚镀篮干涉、装置适配性差等问题
该电镀加工用电镀池,设置有电镀池、防飞溅挡板以及挡板调节装置等结构,防飞溅挡板能隔开相邻的两组电镀池,能避免电镀液飞溅至其余电镀池内,且在电镀后上下料作业时,防飞溅挡板能够转动移开,不遮挡滚镀篮运动路径,适用于现有的滚镀、挂镀工艺,使用方便,实用性强。
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Figure CN224849114U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of electroplating technology, specifically to an electroplating tank for electroplating. Background Technology
[0002] Currently, various devices for preventing electroplating solution splashing have emerged in the industry. Among them, utility model patent CN223033493U discloses an electroplating tank for electroplating processing. This device divides the tank into several sub-tanks by setting partition walls inside the tank, and connects anti-splash plates above the partition walls. The anti-splash plates are fixed by inserting limiting strips into the limiting grooves of the mounting strips, while fixing components prevent the anti-splash plates from accidentally sliding out. In practical applications, this device can effectively block the splashing solution between adjacent sub-tanks through the anti-splash plates. When electroplating large metal parts, splashed electrolyte can be blocked by the anti-splash plates, which to some extent solves the problem of cross-tank contamination of electroplating solution and provides a certain guarantee for improving the stability of electroplating operations.
[0003] However, the limitations of this device become increasingly apparent in barrel plating processes. In barrel plating, workpieces are typically placed in a barrel plating basket for electroplating. After plating, the basket needs to be transferred from the current plating tank to the next to complete multiple processing steps. Existing barrel plating equipment has limited lifting height due to factors such as equipment structure, load-bearing capacity, and operating costs, preventing significant lifting. The splash guard in the aforementioned patented device is fixed above the partition wall, positioned precisely on the conventional movement path of the barrel plating basket. To apply this device in barrel plating, to avoid collisions and interference between the splash guard and the basket, a specially designed barrel plating basket capable of rising significantly must be manufactured, increasing the lifting stroke to bypass the splash guard. This modification not only significantly increases equipment manufacturing and maintenance costs but may also lead to decreased operational stability due to excessive basket lifting height, increasing the risk of workpiece falling and equipment malfunction. Furthermore, it is incompatible with the standard barrel plating baskets of most existing barrel plating equipment, severely restricting the device's versatility and practicality in barrel plating processes, and failing to meet the industry's demand for efficient and low-cost electroplating operations. Utility Model Content
[0004] To address the shortcomings of existing technologies, this utility model provides an electroplating tank for electroplating processing, thereby solving the problems mentioned in the background art, such as interference between the anti-splash plate and the barrel plating basket, and poor device compatibility.
[0005] To achieve the above-mentioned objectives, this utility model provides the following technical solution: an electroplating tank for electroplating processing, comprising: Multiple electroplating tanks are set on the ground and contain electroplating solution. The multiple electroplating tanks are distributed at equal intervals along a straight line. Multiple sets of anti-splash baffles are installed on the side of the electroplating tank, separating two adjacent sets of electroplating tanks. The baffle adjustment device includes multiple sets of extension arms and a rotating shaft. The rotating shaft is located on one side of the multiple sets of electroplating tanks and is parallel to the multiple sets of electroplating tanks. One end of the extension arm is fixedly connected to the anti-splash baffle, and the other end of the extension arm is fixedly connected to the rotating shaft. A drive mechanism is provided on one side of the rotating shaft, and the multiple sets of anti-splash baffles can rotate around the axis of the rotating shaft.
[0006] Preferably, the electroplating tank is provided with a mating spacer on its side, and a silicone pad that mates with the mating spacer is fixedly provided on the anti-splash baffle. The anti-splash baffle is placed on the mating spacer, and the side of the silicone pad facing away from the anti-splash baffle abuts against the top surface of the mating spacer.
[0007] Preferably, support blocks are provided on both ends of the multiple electroplating tanks, and a bearing is provided on one side of the support block. The rotating shaft is rotatably connected to the support block through the bearing.
[0008] Preferably, a cavity is provided below the mating spacer, and the splash guard can be rotatably stored in the cavity.
[0009] Preferably, the bottom of the mating spacer is provided with an impact-resistant flexible pad corresponding to the extension arm.
[0010] Preferably, the drive mechanism includes a large gear, a small gear, and a servo motor. The large gear is coaxially and fixedly connected to the rotating shaft. The small gear is located on one side of the large gear and meshes with the large gear. The servo motor is fixedly mounted on the support block, and the output end of the servo motor is coaxially and fixedly connected to the small gear.
[0011] Preferably, a counterweight is provided at the end of the rotating shaft opposite to the drive mechanism.
[0012] Preferably, the end of the extension arm is provided with two sets of fixing clips, and the fixing clips and the splash guard are provided with through-hole fixing holes, with fastening bolts installed in the fixing holes, and a set of fixing clips is provided with a threaded sleeve that cooperates with the fastening bolt.
[0013] Compared with the prior art, the present invention provides an electroplating tank for electroplating processing, which has the following beneficial effects: This electroplating tank is equipped with an electroplating tank, an anti-splash baffle, and a baffle adjustment device. The anti-splash baffle can separate two adjacent electroplating tanks, preventing electroplating liquid from splashing into other electroplating tanks. During loading and unloading operations after electroplating, the anti-splash baffle can be rotated and moved away without obstructing the movement path of the barrel plating basket. It is suitable for existing barrel plating and rack plating processes, is easy to use, and is highly practical. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the baffle in its stored state. Figure 3 This is a schematic diagram of the overall structure of this utility model; Figure 4 This is a schematic diagram of the splash guard and extension arm structure of this utility model.
[0015] In the diagram: 1. Electroplating tank; 2. Anti-splash baffle; 3. Baffle adjustment device; 4. Extension arm; 5. Rotating shaft; 6. Fitting spacer; 7. Silicone pad; 8. Support block; 9. Shaft seat; 10. Impact-resistant flexible pad; 11. Large gear; 12. Small gear; 13. Servo motor; 14. Counterweight; 15. Fixing clamp; 16. Fastening bolt; 17. Screw sleeve. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0017] Please see Figure 1-4 This utility model provides a technical solution: An electroplating bath for electroplating processing, comprising: Multiple sets of electroplating tanks 1 are set on the ground, and electroplating solution is placed inside the electroplating tanks 1. The multiple sets of electroplating tanks 1 are distributed at equal intervals along a straight line. Multiple sets of anti-splash baffles 2 are provided on the side of the electroplating tank 1, and the anti-splash baffles 2 separate two adjacent sets of electroplating tanks 1. The baffle adjustment device 3 includes multiple sets of extension arms 4 and a rotating shaft 5. The rotating shaft 5 is located on one side of the multiple sets of electroplating tanks 1 and is parallel to the multiple sets of electroplating tanks 1. One end of the extension arm 4 is fixedly connected to the anti-splash baffle 2, and the other end of the extension arm 4 is fixedly connected to the rotating shaft 5. A drive mechanism is provided on one side of the rotating shaft 5, and the multiple sets of anti-splash baffles 2 can rotate around the axis of the rotating shaft 5. By using the baffle adjustment device 3 to rotate the multiple sets of anti-splash baffles 2, the baffles can switch between a blocking and splash-avoiding posture. During electroplating operations, the multiple sets of anti-splash baffles 2 are positioned above the multiple sets of electroplating tanks 1 to prevent electroplating liquid from splashing into adjacent electroplating tanks. When loading and unloading materials after electroplating, the multiple sets of anti-splash baffles 2 can be rotated and moved away to avoid affecting the loading and unloading of materials. Especially in barrel plating processes, the barrel plating basket usually has a limited height. By removing multiple sets of anti-splash baffles 2, existing barrel plating devices can be used, avoiding the anti-splash baffles 2 from blocking the movement path of the barrel plating basket. This method is convenient to use, highly practical, and suitable for rack plating and barrel plating processes.
[0018] Furthermore, a mating spacer 6 is provided on the side of the electroplating tank 1, and a silicone pad 7 that mates with the mating spacer 6 is fixedly installed on the anti-splash baffle 2. The anti-splash baffle 2 is placed on the mating spacer 6, and the side of the silicone pad 7 facing away from the anti-splash baffle 2 abuts against the top surface of the mating spacer 6. In the anti-splash position, the flexible deformation of the silicone pad 7 can fill the gap between the anti-splash baffle 2 and the mating spacer 6, preventing the electroplating solution from penetrating through, thus providing good protection. It is recommended to use adhesive to fix the silicone pad 7 to the anti-splash baffle 2.
[0019] Furthermore, support blocks 8 are provided on both ends of the multiple electroplating tanks 1, and a bearing seat 9 is provided on one side of the support block 8. The rotating shaft 5 is rotatably connected to the support block 8 through the bearing seat 9.
[0020] Furthermore, a cavity is provided below the partition 6, and the splash guard 2 can be rotated and stored in the cavity.
[0021] Furthermore, a flexible shock-absorbing pad 10 corresponding to the extension arm 4 is provided at the bottom of the spacer 6. The flexible shock-absorbing pad 10 is recommended to be made of rubber, which can prevent the extension arm 4 from rigidly contacting the spacer 6 and can greatly improve the service life of the device.
[0022] Furthermore, the drive mechanism includes a large gear 11, a small gear 12, and a servo motor 13. The large gear 11 is coaxially and fixedly connected to the rotating shaft 5. The small gear 12 is located on one side of the large gear 11 and meshes with it. The servo motor 13 is fixedly mounted on the support block 8, and its output end is coaxially and fixedly connected to the small gear 12. The cooperation between the large gear 11 and the small gear 12 can slow down the rotation speed of the rotating shaft 5 and improve accuracy. The servo motor 13 must be a servo motor capable of precisely controlling the rotation angle. Its controller, as a motor accessory, is provided by the motor supplier. It is recommended to install a housing on the outside of the large gear 11, the small gear 12, and the servo motor 13 to prevent contact damage and the entry of debris into the gear gaps.
[0023] Furthermore, a counterweight 14 is provided at the end of the rotating shaft 5 opposite to the drive mechanism. The counterweight 14 is used to balance the center of gravity, so that the center of gravity of the entire rotating shaft 5 and the combination of multiple anti-splash baffles 2 is located as close as possible to the axis of the rotating shaft 5, which can avoid vibration caused by rotation and improve service life.
[0024] Furthermore, the end of the extension arm 4 is provided with two sets of fixing lugs 15. The fixing lugs 15 and the splash guard 2 have through-hole fixing holes, in which fastening bolts 16 are installed. Each set of fixing lugs 15 contains a threaded sleeve 17 that mates with the fastening bolts 16. The splash guard 2 can be detached from the extension arm 4. After prolonged use, a large amount of plating solution accumulates on the surface of the splash guard 2, forming a layer of dirt. The splash guard 2 can be removed for cleaning and maintenance.
[0025] Structural Description: Electroplating tank 1: A tank body set on the ground and filled with electroplating solution, with multiple groups distributed at equal intervals along a straight line, and equipped with matching partitions 6 on the side. Adjacent groups are separated by anti-splash baffles 2. Anti-splash baffle 2: A plate-shaped structure located on the side of the electroplating tank 1. One end is connected to the rotating shaft 5 via the extension arm 4 and a fixed silicone pad 7. It can be placed on the matching partition 6 or rotated and stored in the cavity below it. It can separate adjacent electroplating tanks 1 and prevent electroplating liquid from splashing. Baffle adjustment device 3: An adjustment structure consisting of multiple sets of extension arms 4, rotating shaft 5 and drive mechanism (including large gear 11, small gear 12 and servo motor 13) can drive the anti-splash baffle 2 to rotate around the axis of rotating shaft 5, so as to realize the switching between blocking and splash protection and avoidance posture. Extension arm 4: A rod-shaped structure with both ends fixedly connected to splash guard 2 and rotating shaft 5 respectively. The end is provided with two sets of fixing clips 15 with fixing holes. When rotating, it will contact the impact-resistant flexible pad 10 at the bottom of the mating spacer 6. Rotating shaft 5: A shaft located on one side of multiple electroplating tanks 1 and parallel to them. It is rotatably connected to the support block 8 via a shaft seat 9. One end is connected to a large gear 11, and the other end is equipped with a counterweight 14. Multiple extension arms 4 are fixed on the outside. It can rotate under the drive of the driving mechanism. Matching partition 6: The seat structure located on the side of the electroplating tank 1 has a cavity at the bottom for storing the anti-splash baffle 2, and is equipped with an impact-resistant flexible pad 10 corresponding to the extension arm 4 at the bottom. The top surface can support the anti-splash baffle 2 with silicone pad 7. Silicone pad 7: A flexible pad fixed on the anti-splash baffle 2. The side facing away from the anti-splash baffle 2 abuts against the top surface of the mating spacer 6. It can fill the gap between the two through flexible deformation to prevent electroplating solution from penetrating. Support block 8: A block-shaped support structure located on both sides of the first and last sides of multiple electroplating tanks 1. One side is equipped with a bearing seat 9 and a servo motor 13 is fixed on it, providing mounting support for the rotating shaft 5 and the servo motor 13. Shaft seat 9: A bushing structure located on one side of the support block 8, which sleeves the rotating shaft 5 and makes it rotatably connected to the support block 8, and assists the rotating shaft 5 to rotate stably; Impact-resistant flexible pad 10: It is recommended to use a rubber material and place the pad at the bottom of the mating spacer 6, corresponding to the position of the extension arm 4, so as to avoid rigid contact between the extension arm 4 and the mating spacer 6 and reduce component wear. Large gear 11: A gear structure that is fixedly connected to the rotating shaft 5 on the same axis. It meshes with the small gear 12 on one side and can work with the small gear 12 to slow down the rotation speed of the rotating shaft 5 and improve control accuracy. Small gear 12: A gear structure located on one side of and meshing with the large gear 11, which is coaxially and fixedly connected to the output end of the servo motor 13, and can transmit the power of the servo motor 13 to the large gear 11. Servo motor 13: A power mechanism fixed on support block 8, with its output end coaxially fixedly connected to pinion 12, which can precisely control the rotation angle and provide power for the rotation of rotating shaft 5; Counterweight 14: A block-shaped structure located at the end of the rotating shaft 5 away from the drive mechanism, which can balance the center of gravity of the rotating shaft 5 and the combination of multiple anti-splash baffles 2, and prevent vibration during rotation; Fixed clamp 15: Two sets of clamp structures are provided at the end of the extension arm 4. Both the extension arm 4 and the splash guard 2 have through-type fixing holes. Fastening bolts 16 and threaded sleeves 17 can be installed in the holes to connect the extension arm 4 and the splash guard 2. Fastening bolt 16: A bolt structure that passes through the fixing holes of the fixing clip 15 and the splash guard 2, and cooperates with the threaded sleeve 17 to realize the detachable fixing of the extension arm 4 and the splash guard 2; Screw sleeve 17: A sleeve structure located within a set of fixed clamps 15, which cooperates with fastening bolts 16 to assist the fastening bolts 16 in fixing the fixed clamps 15 to the splash guard 2.
[0026] Working Principle: During the electroplating process, multiple anti-splash baffles 2 are in a shielding and anti-splash posture. A servo motor 13 drives a pinion 12 to rotate, which, through meshing with a large gear 11, drives the rotating shaft 5 to rotate. This causes the extension arm 4 to push the anti-splash baffle 2 upwards around the axis of the rotating shaft 5 until the bottom of the anti-splash baffle 2 is placed on the mating spacer 6. The silicone pad 7 on the anti-splash baffle 2 is in close contact with the top surface of the mating spacer 6. The flexible deformation of the silicone fills the gap between them, forming a sealed barrier structure. This effectively prevents the electroplating solution in the electroplating tank 1 from splashing into adjacent electroplating tanks 1 during workpiece agitation, ensuring the stability of the electroplating solution composition in each electroplating tank 1. The rotating shaft 5 is mounted on support blocks 8 via bearings 9. The support blocks 8 at both ends provide stable support for the rotating shaft 5. Simultaneously, a counterweight 14 at the end of the rotating shaft 5 away from the drive mechanism balances the overall center of gravity, preventing vibration during rotation and ensuring the positioning accuracy of the anti-splash baffle 2.
[0027] When the electroplating operation is completed and the loading / unloading stage begins, the baffle adjustment device 3 drives the anti-splash baffle 2 to switch to an avoidance posture. The servo motor 13 rotates in reverse, driving the rotating shaft 5 to rotate in the opposite direction through gear transmission. The extension arm 4 then drives the anti-splash baffle 2 to rotate downwards until the anti-splash baffle 2 is completely housed in the cavity below the mating spacer 6. During this process, the extension arm 4 contacts the impact-resistant flexible pad 10 at the bottom of the mating spacer 6. The rubber flexible pad can buffer the impact force of the collision and avoid wear of the parts caused by rigid contact. After the anti-splash baffle 2 is removed, the channel between adjacent electroplating tanks 1 is completely open, without obstructing the movement path of the barrel plating basket. It is compatible with the conventional lifting height of existing barrel plating devices, and the transfer of workpieces between electroplating tanks 1 can be completed without the need for specially heightened barrel plating baskets, while also not affecting the loading / unloading operation of the rack plating process.
[0028] The extension arm 4 is connected to the splash guard 2 via the fixed clamp 15. The fastening bolt 16 passes through the fixing hole and cooperates with the screw sleeve 17 to achieve detachable fixing, which facilitates disassembly and cleaning after dirt adheres to the surface of the splash guard 2. The reduction gear 11 and the small gear 12 improve the angle control accuracy of the rotating shaft 5, ensuring that the splash guard 2 can accurately stop at the working position.
[0029] This device can reliably block electroplating solution splashes and flexibly avoid loading and unloading paths, balancing protective performance with ease of operation. It is suitable for various electroplating processes such as barrel plating and rack plating.
[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An electroplating tank for electroplating processing, characterized in that, include: Multiple sets of electroplating tanks (1) are set on the ground. Electroplating solution is set in the electroplating tanks (1), and multiple sets of electroplating tanks (1) are distributed at equal intervals along a straight line. Multiple sets of anti-splash baffles (2) are provided on the side of the electroplating tank (1) and the anti-splash baffles (2) separate two adjacent sets of electroplating tanks (1). The baffle adjustment device (3) includes multiple sets of extension arms (4) and a rotating shaft (5). The rotating shaft (5) is located on one side of multiple sets of electroplating tanks (1) and is parallel to multiple sets of electroplating tanks (1). One end of the extension arm (4) is fixedly connected to the anti-splash baffle (2), and the other end of the extension arm (4) is fixedly connected to the rotating shaft (5). A drive mechanism is provided on one side of the rotating shaft (5), and the multiple sets of anti-splash baffles (2) can rotate around the axis of the rotating shaft (5).
2. The electroplating tank for electroplating processing according to claim 1, characterized in that, The electroplating tank (1) is provided with a mating spacer (6) on its side. A silicone pad (7) that mates with the mating spacer (6) is fixedly provided on the anti-splash baffle (2). The anti-splash baffle (2) is placed on the mating spacer (6), and the side of the silicone pad (7) away from the anti-splash baffle (2) abuts against the top surface of the mating spacer (6).
3. The electroplating tank for electroplating processing according to claim 1, characterized in that, Support blocks (8) are provided on both ends of the multiple electroplating tanks (1). A bearing seat (9) is provided on one side of the support block (8). The rotating shaft (5) is rotatably connected to the support block (8) through the bearing seat (9).
4. The electroplating tank for electroplating processing according to claim 2, characterized in that, A cavity is provided below the mating spacer (6), and the splash guard (2) can be rotatably stored in the cavity.
5. An electroplating tank for electroplating processing according to claim 4, characterized in that, The bottom of the mating spacer (6) is provided with an anti-impact flexible pad (10) corresponding to the extension arm (4).
6. The electroplating tank for electroplating processing according to claim 3, characterized in that, The drive mechanism includes a large gear (11), a small gear (12), and a servo motor (13). The large gear (11) is coaxially and fixedly connected to the rotating shaft (5). The small gear (12) is located on one side of the large gear (11) and meshes with the large gear (11). The servo motor (13) is fixedly mounted on the support block (8), and the output end of the servo motor (13) is coaxially and fixedly connected to the small gear (12).
7. An electroplating tank for electroplating processing according to claim 6, characterized in that, A counterweight (14) is provided at the end of the rotating shaft (5) that is away from the drive mechanism.
8. The electroplating tank for electroplating processing according to claim 1, characterized in that, The end of the extension arm (4) is provided with two sets of fixing clips (15). The fixing clips (15) and the splash guard (2) are provided with through-hole fixing holes. Fastening bolts (16) are provided in the fixing holes. A set of fixing clips (15) is provided with a threaded sleeve (17) that cooperates with the fastening bolts (16).
Citation Information
Patent Citations
Electroplating pool for electroplating processing
CN223033493U