Continuous electroplating carousel production line

Abstract

The utility model relates to continuous electroplating production line technical field especially is a kind of rotatable continuous electroplating rotary production line, including frame, multiple rectangular electroplating tank, electrolytic cell and surface treatment control device, frame is equipped with rotatable rotary drum, the rotary drum is located in the one end of frame, multiple rectangular electroplating tank is located on the excircle of rotary drum, when coiling material band is wound on the drum, coiling material band passes through each rectangular electroplating tank;The frame is equipped with the circular arc electroplating tank of the concentric setting with rotary drum, circular arc electroplating tank and multiple rectangular electroplating tank are spliced into U shape, and rotary drum is located in circular arc electroplating tank. Rectangular electroplating tank and electrolytic cell are arranged according to electroplating procedure, and realize steering bending in the position of circular arc electroplating tank, realize the S-shaped arrangement of continuous electroplating production line, this scheme can break through the shackles of traditional one-character layout, can better adapt to various shapes workshop, especially can significantly improve the space utilization in rectangular workshop.

Description

Technical Field

[0001] This utility model relates to the field of continuous electroplating production line technology, and in particular to a rotary continuous electroplating production line. Background Technology

[0002] Currently, the vast majority of continuous electroplating production lines on the market adopt a linear layout, where all functional tanks are arranged in a straight line according to the process sequence. This layout has the advantages of clear logic and simple and intuitive material conveying paths, and it is a traditional design that has been in place for a long time.

[0003] However, with rising land costs in the manufacturing sector and increasing demands from enterprises for intensive and lean production, this traditional linear layout has revealed its inherent and serious flaws: it imposes stringent requirements on the spatial shape of the production workshop and is only efficiently applicable to long and narrow factory buildings. For more common rectangular or near-square industrial plants, this layout leads to significant space waste. A detailed analysis follows: Space utilization is severely underutilized: In rectangular workshops, a straight production line tens or even hundreds of meters long can only occupy a strip of space in the middle of the factory. Large areas of valuable space on both sides of the production line cannot be effectively utilized, resulting in a sharp decline in the utilization rate of the factory's floor space. This is equivalent to the company paying expensive rent or construction costs for a large amount of "idle" space that cannot be used for core production.

[0004] This limits the multi-functional planning of the workshop: the long and narrow open spaces formed on both sides of the production line are often difficult to plan for other auxiliary functions (such as raw material storage, semi-finished product buffer, quality inspection and packaging area, etc.) because these areas are physically divided by the production line, the logistics flow is not smooth, and the overall utilization efficiency of the entire workshop is further reduced.

[0005] The material transport path is long and the energy consumption is high: the linear layout means that the workpiece must traverse the entire length of the production line from the upper line point to the lower line point. The long running distance of the conveyor mechanism leads to unnecessary energy consumption and equipment wear.

[0006] The production line lacks flexibility: When it is necessary to expand production or add new processes, the linear layout can usually only be achieved by extending the production line, which will place higher demands on the length of the workshop and result in poor flexibility.

[0007] Therefore, there is an urgent need in this field for an innovative layout scheme for continuous electroplating production lines. This scheme should break through the constraints of the traditional linear layout, better adapt to factory buildings of various shapes, and in particular, significantly improve the space utilization rate in rectangular factory buildings, while ensuring the smooth, reliable, and efficient operation of the production process, so as to meet the urgent needs of modern manufacturing for intensive use of production space. Utility Model Content

[0008] The technical problem to be solved by this utility model is to provide a continuous electroplating rotary production line that can make S-shaped bends to save workshop length space.

[0009] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: A continuous electroplating rotary production line includes a frame, multiple rectangular electroplating tanks mounted on the frame, an electrolytic tank, and a surface treatment control device disposed above the rectangular electroplating tanks. The frame is equipped with a rotatable rotary drum located at one end of the frame. The multiple rectangular electroplating tanks are located on the outer tangent of the rotary drum. When the roll material is wound around the drum, the roll material passes through each rectangular electroplating tank. The frame is equipped with an arc-shaped electroplating tank arranged concentrically with the rotary drum. The arc-shaped electroplating tank and the multiple rectangular electroplating tanks are spliced ​​together to form a U-shape, and the rotary drum is located inside the arc-shaped electroplating tank.

[0010] Preferably, a chemical return tank and a spraying device for spraying electroplating chemicals onto the coil and rotary drum are provided below the frame.

[0011] Preferably, a storage cabinet is provided above the middle part of the frame, the storage cabinet is 1.6-1.7 meters above the ground, and the surface treatment control device is located inside the storage cabinet.

[0012] Preferably, the surface treatment control device is equipped with a display screen for displaying the voltage, current or frequency during electroplating or electrolysis.

[0013] Preferably, the rotary drum is made of rigid insulating plastic.

[0014] The beneficial effects of this utility model are as follows: This utility model provides a continuous electroplating rotary production line. In practical applications, rectangular electroplating tanks and electrolytic tanks are arranged according to the electroplating process, and the turning and bending are realized at the position of the arc electroplating tank. The design of the rotary drum is equivalent to an idler wheel structure, realizing the turning function of the production line and the electroplating roll, thereby realizing the S-shaped arrangement of the continuous electroplating production line. This solution can break through the constraints of the traditional straight layout and can better adapt to factories of various shapes. In particular, it can significantly improve the space utilization rate in rectangular factories, while ensuring the smoothness, reliability and efficiency of the production process, so as to meet the urgent needs of modern manufacturing industry for intensive use of production space. It is highly practical. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the continuous electroplating rotary production line of this utility model.

[0016] Figure 2 This is a three-dimensional structural diagram of the continuous electroplating rotary production line of this utility model with the frame and part of the electroplating tank hidden. Detailed Implementation

[0017] To facilitate understanding by those skilled in the art, the present invention will be further described below with reference to embodiments. The content mentioned in the embodiments is not intended to limit the present invention.

[0018] like Figures 1 to 2 As shown, a continuous electroplating rotary production line includes a frame 1, multiple rectangular electroplating tanks 2 mounted on the frame 1, an electrolytic cell, and a surface treatment control device 3 disposed above the rectangular electroplating tanks 2. The frame 1 is equipped with a rotatable rotary drum 4, which is located at one end of the frame 1. The multiple rectangular electroplating tanks 2 are located on the outer tangent of the rotary drum 4. When the coiled material is wound on the drum, the coiled material passes through each rectangular electroplating tank 2. The frame 1 is equipped with an arc-shaped electroplating tank 7 arranged concentrically with the rotary drum 4. The arc-shaped electroplating tank 7 and the multiple rectangular electroplating tanks 2 are spliced ​​together to form a U-shape, and the rotary drum 4 is located inside the arc-shaped electroplating tank 7.

[0019] In practical applications, the rectangular electroplating tank 2 and the electrolytic tank are arranged according to the electroplating process, and the turning and bending are realized at the position of the arc electroplating tank 7. The design of the rotary drum 4 is equivalent to an idler wheel structure, which realizes the turning function of the production line and the electroplating roll, thereby realizing the S-shaped layout of the continuous electroplating production line. This scheme can break through the constraints of the traditional straight layout and can better adapt to factories of various shapes. In particular, it can significantly improve the space utilization rate in rectangular factories, while ensuring the smoothness, reliability and efficiency of the production process, so as to meet the urgent needs of modern manufacturing industry for intensive use of production space. It is highly practical.

[0020] In this embodiment, a chemical return tank 5 and a spraying device for spraying electroplating chemicals onto the coil and rotary drum 4 are provided below the frame 1 to realize the electroplating process.

[0021] In this embodiment, a housing cabinet 6 is provided above the middle of the frame 1. The housing cabinet 6 is 1.6-1.7 meters above the ground. The surface treatment control device 3 is located inside the housing cabinet 6. Specifically, the surface treatment control device 3 is equipped with a display screen 31 for displaying the voltage, current, or frequency during electroplating or electrolysis. Operators can intuitively observe and understand the electroplating parameters when inspecting and maintaining the electroplating production line, and can adjust the current electroplating parameters through the surface treatment control device 3. It is simple, convenient, and highly operable.

[0022] In this embodiment, the rotary drum 4 is made of rigid insulating plastic, which reduces the wear of the rotary drum 4 on the electroplating roll strip and does not affect the smooth progress of the electroplating operation, thus ensuring high reliability.

[0023] In the description of this utility model, it should be noted that the directional terms such as "center", "horizontal (X)", "longitudinal (Y)", "vertical (Z)", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", and "counterclockwise" indicate the orientation and positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. They should not be construed as limiting the specific protection scope of this utility model.

[0024] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features. Thus, the use of "first" and "second" to define a feature may explicitly or implicitly include one or more of that feature. In this description of the utility model, "a number" means two or more, unless otherwise explicitly specified.

[0025] In this utility model, unless otherwise explicitly specified and limited, the terms "assembly," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can also refer to a mechanical connection; they can refer to a direct connection or a connection through an intermediate medium; or they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0026] The embodiments described above are merely illustrative of several implementations of this utility model, and while the descriptions are specific and detailed, they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

Claims

1. A continuous electroplating rotary production line, comprising a frame (1), a plurality of rectangular electroplating tanks (2) mounted on the frame (1), an electrolytic cell, and a surface treatment control device (3) disposed above the rectangular electroplating tanks (2), characterized in that: The frame (1) is equipped with a rotatable rotary drum (4), which is located at one end of the frame (1). Multiple rectangular electroplating tanks (2) are located on the outer tangent of the rotary drum (4). When the roll is wound around the drum, the roll passes through each rectangular electroplating tank (2). The frame (1) is equipped with an arc electroplating tank (7) that is concentric with the rotary drum (4). The arc electroplating tank (7) is spliced ​​with multiple rectangular electroplating tanks (2) to form a U-shape. The rotary drum (4) is located inside the arc electroplating tank (7).

2. The continuous electroplating rotary production line according to claim 1, characterized in that: The frame (1) is provided with a chemical return tank (5) and a spraying device for spraying electroplating chemicals onto the coil and the rotary drum (4).

3. The continuous electroplating rotary production line according to claim 1, characterized in that: A storage cabinet (6) is provided above the middle part of the frame (1). The storage cabinet (6) is 1.6-1.7 meters above the ground. The surface treatment control device (3) is located inside the storage cabinet (6).

4. The continuous electroplating rotary production line according to claim 3, characterized in that: The surface treatment control device (3) is equipped with a display screen (31) for displaying the voltage, current or frequency during electroplating or electrolysis.

5. The continuous electroplating rotary production line according to claim 1, characterized in that: The rotary drum (4) is made of rigid insulating plastic.

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