A water jet loom for weaving composite fibers

Abstract

The utility model discloses a kind of composite fiber weaving special water-jet loom, belong to composite fiber weaving technical field, including water-jet loom main body, the inner bottom wall of water-jet loom main body is fixedly connected with water tank, the front surface of water tank is fixedly connected with button controller, the front surface of water tank is fixedly communicated with two communicating pipes, the end of each communicating pipe away from water tank is fixedly communicated with solenoid valve, the end of each solenoid valve away from communicating pipe is fixedly communicated with flow guide pipe.This composite fiber weaving special water-jet loom, by the mutual cooperation of water-jet loom main body, water tank, communicating pipe, solenoid valve, flow guide pipe, button controller, electric hot plate, cooling coil, refrigeration mechanism, temperature sensor and electronic water level gauge, upper flow guide pipe can be connected with external water supply mechanism, and then cooperate electronic water level gauge to monitor the water level in water tank to ensure the sufficiency of water in water tank, lower flow guide pipe can be docked with water-jet loom main body in water-jet related structure.

Description

Technical Field

[0001] This application belongs to the field of composite fiber weaving technology, and in particular relates to a water jet loom specifically for composite fiber weaving. Background Technology

[0002] Composite fiber weaving is a process that combines two or more different fiber raw materials to create fabrics with multiple properties. When producing lightweight, high-density fabrics (such as imitation silk and sports fabrics) from hydrophobic synthetic fibers (such as polyester), water jet looms are often used, which use water to guide the weft, resulting in high efficiency and low cost.

[0003] The existing utility model with authorization announcement number CN217757827U discloses a special water-jet loom for composite fiber weaving. A water storage tank is provided on the inner side of the bottom of the device base to facilitate the collection of water sprayed by the device and prevent water waste. A filter plate is provided on the upper surface of the device base, and a filter layer is provided on the inner side of the filter plate. The filter layer includes a graphite layer, a mineral sand layer, and a cotton cloth layer, which facilitates the filtration of water flowing into the water storage tank for subsequent use. Positioning pins are provided at four ends of the upper surface of the filter plate, extending through the filter plate to the inner side of the device base. Locking blocks are provided on both sides of the positioning pins on the inner wall of the filter plate, and one end of each locking block has a locking groove on one side of the positioning pin. The positioning pins allow for the disassembly and assembly of the filter plate, facilitating cleaning and replacement by workers.

[0004] While the above technical solution can achieve water resource recycling, it does not take into account the temperature changes that occur after the water is used. If the water temperature is too high, the synthetic fibers are prone to deformation due to thermal shrinkage, and the water is also prone to generating air bubbles, affecting the stability of weft insertion. If the water temperature is too low, the viscosity of the water will increase, and the resistance during weft insertion will increase, which may lead to uneven weft tension or weft insertion failure. The lack of a water temperature control structure for water jet looms means that both excessively low and excessively high water temperatures will affect the smoothness of composite fiber weaving.

[0005] To address these issues, we propose a water-jet loom specifically designed for composite fiber weaving. Utility Model Content

[0006] The purpose of this invention is to solve the problem in the prior art that excessively low or high water temperature will affect the smoothness of composite fiber weaving, and to propose a special water jet loom for composite fiber weaving.

[0007] To achieve the above objectives, the present invention adopts the following technical solution: A water-jet loom for composite fiber weaving includes a main body, a water tank fixedly connected to the inner bottom wall of the main body, a key controller fixedly connected to the front of the water tank, two connecting pipes fixedly connected to the front of the water tank, a solenoid valve fixedly connected to the end of each connecting pipe away from the water tank, and a guide pipe fixedly connected to the end of each solenoid valve away from the connecting pipe. An electronic water level gauge and two heating plates are fixedly connected to the inner side wall of the water tank, a temperature sensor is fixedly connected to the inner bottom wall of the water tank, a cooling coil is fixedly connected to the inner wall of the water tank, and a refrigeration mechanism is fixedly connected to the back of the water tank. Both ends of the cooling coil are fixedly connected to the outer surface of the refrigeration mechanism. The main body of the water-jet loom, the two solenoid valves, the two heating plates, the refrigeration mechanism, the temperature sensor, and the electronic water level gauge are all electrically connected to the key controller via wires.

[0008] Preferably, a filter tray is slidably connected inside the water tank, and a filter screen is fixedly connected to the inner wall of the filter tray.

[0009] Preferably, the front of the filter drawer is fixedly connected to two handle supports, and each handle support is fixedly connected to a pull rod on its inner wall.

[0010] Preferably, each of the handle supports is provided with a grip inside, and the inner wall of each grip is rotatably connected to the outer surface of the pull rod.

[0011] Preferably, the filter tray is fixedly connected to two fixing rods on the front, and the water tank is fixedly connected to two limiting rods on the front.

[0012] Preferably, each of the fixed rods has a limit block rotatably connected to its outer surface, and the interior of each limit block is engaged with the outer surface of the limit rod.

[0013] In summary, the technical effects and advantages of this application are as follows: Through the coordinated operation of the water jet loom body, water tank, connecting pipe, solenoid valve, guide pipe, button controller, heating plate, cooling coil, refrigeration mechanism, temperature sensor, and electronic water level gauge, the upper guide pipe connects to the external water supply mechanism, thereby working with the electronic water level gauge to monitor the water level in the water tank to ensure sufficient water supply. The lower guide pipe connects to the water jet-related structures in the water jet loom body, facilitating water supply to the loom. The temperature sensor monitors the water temperature in the tank. When the temperature is below the set range of the button controller, the controller activates two heating plates to heat the water in the tank. When the temperature is above the set range, the controller activates the refrigeration mechanism to circulate the coolant in the cooling coil, thus cooling the water in the tank. This ensures the water temperature of the water jet loom body, guaranteeing smooth weaving and preventing issues caused by excessively low or high water temperatures affecting the weaving of composite fibers due to the lack of a water temperature control structure. Attached Figure Description

[0014] Figure 1 This is a three-dimensional overall structural diagram of the water-jet loom for composite fiber weaving according to this utility model. Figure 2 This is a three-dimensional structural diagram of the water tank of this utility model; Figure 3 This is a three-dimensional structural diagram of the cooling coil of this utility model; Figure 4 This is a side-view sectional three-dimensional structural schematic diagram of the water tank of this utility model; Figure 5 This is a three-dimensional structural diagram of the filter tray of this utility model.

[0015] In the diagram: 1. Main body of the water jet loom; 2. Water tank; 3. Connecting pipe; 4. Solenoid valve; 5. Guide pipe; 6. Button controller; 7. Heating plate; 8. Cooling coil; 9. Refrigeration mechanism; 10. Temperature sensor; 11. Electronic water level gauge; 12. Filter tray; 13. Filter screen; 14. Handle support; 15. Pull rod; 16. Grip; 17. Fixing rod; 18. Limiting rod; 19. Limiting block. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0017] Reference Figure 1-5A water-jet loom for composite fiber weaving is disclosed, comprising a main body 1. The main body 1 utilizes existing mature technology and structure, possessing mature weaving functions, and is used here primarily for illustration. A water tank 2 is fixedly connected to the inner bottom wall of the main body 1, and a button controller 6 is fixedly connected to the front of the water tank 2. The button controller 6 can be an MCU or an Arduino series, which is small in size, low in cost, and low in power consumption, making it suitable for miniaturization and embedded applications. It can control multiple components through programming. It can connect to the control terminals of various electrical components through digital output pins and control the power of various components through analog output pins. Specific control logic and timing can be implemented by writing code. Two connecting pipes 3 are fixedly connected to the front of the water tank 2. A filter tray 12 is slidably connected inside the water tank 2, and a filter screen 13 is fixedly connected to the inner wall of the filter tray 12. By setting the filter tray 12, the filter screen 13 can slide back and forth within the water tank 2, facilitating the cleaning or replacement of the filter screen 13. By setting the filter screen 13, it is convenient to filter the water used in the weaving process.

[0018] Each connecting pipe 3 is fixedly connected to a solenoid valve 4 at the end away from the water tank 2, and each solenoid valve 4 is fixedly connected to a guide pipe 5 at the end away from the connecting pipe 3. The upper guide pipe 5 is mainly connected to the external water supply mechanism, and the lower guide pipe 5 is mainly connected to the water-jet loom body 1 to facilitate water use in the water-jet loom body 1. Two handle supports 14 are fixedly connected to the front of the filter tray 12, and a pull rod 15 is fixedly connected to the inner wall of each handle support 14. By setting the pull rod 15, a rotation base surface can be provided for the hand grip structure inside the handle support 14. By setting the handle support 14 and the pull rod 15, they can work together to pull the filter tray 12 in conjunction with the aforementioned hand grip structure.

[0019] An electronic water level gauge 11 and two electric heating plates 7 are fixedly connected to the inner side wall of the water tank 2. A temperature sensor 10 is fixedly connected to the inner bottom wall of the water tank 2. The electronic water level gauge 11, electric heating plates 7 and temperature sensor 10 can be selected according to the actual use scenario. Each handle support 14 is equipped with a handle 16 inside. The inner wall of each handle 16 is rotatably connected to the outer surface of the pull rod 15. By setting the handle 16, it can rotate around the outer surface of the pull rod 15 inside the handle support 14, so that it is convenient to pull the filter tray 12 after holding the handle 16.

[0020] A cooling coil 8 is fixedly connected to the inner wall of the water tank 2, and a refrigeration mechanism 9 is fixedly connected to the back of the water tank 2. The refrigeration mechanism 9 is a collection of existing mature refrigeration structures, which can drive the coolant in the cooling coil 8 to circulate and cool when powered on, thereby effectively carrying the heat out of the water tank 2 and causing the water temperature in the water tank 2 to drop. Two fixing rods 17 are fixedly connected to the front of the filter tray 12, and two limiting rods 18 are fixedly connected to the front of the water tank 2. By setting the fixing rods 17, a rotation base surface can be provided for other limiting structures. By setting the limiting rods 18, the aforementioned limiting structures can be limited.

[0021] Both ends of the cooling coil 8 are fixedly connected to the outer surface of the refrigeration mechanism 9. The main body 1 of the water jet loom, the two solenoid valves 4, the two electric heating plates 7, the refrigeration mechanism 9, the temperature sensor 10 and the electronic water level gauge 11 are all electrically connected to the button controller 6 through wires. The outer surface of each fixed rod 17 is rotatably connected to a limit block 19. The inside of each limit block 19 is engaged with the outer surface of the limit rod 18. By setting the limit block 19, it can rotate around the outer surface of the fixed rod 17 and engage with the outer surface of the limit rod 18, thereby temporarily locking the relative position of the filter tray 12 and the water tank 2.

[0022] The working principle of this utility model is as follows: When in use, in the special water jet loom for composite fiber weaving, the button controller 6 first monitors the water level in the water tank 2 through the electronic water level gauge 11. When the water level is lower than the set value, the solenoid valve 4 at the upper connecting pipe 3 opens, and the external water supply mechanism replenishes water to the water tank 2 through the guide pipe 5 and the connecting pipe 3 until the water level reaches the standard. Then the solenoid valve 4 closes to ensure that the water tank 2 has sufficient water and provides a guarantee for the water supply of the main body 1 of the water jet loom.

[0023] Temperature sensor 10 monitors the water temperature in water tank 2 in real time. If the water temperature is lower than the set range of button controller 6, button controller 6 controls two heating plates 7 to be powered on and heat the water in water tank 2, so that the water temperature gradually rises to a suitable range. If the water temperature is higher than the set range, button controller 6 starts the cooling mechanism 9. The cooling mechanism 9 drives the coolant in the cooling coil 8 to circulate. During the circulation process, the coolant absorbs the heat in water tank 2, thereby cooling the water and ensuring that the water temperature is in a suitable range, so as to avoid affecting the composite fiber weaving due to unsuitable water temperature.

[0024] After use, the water in water tank 2 will carry impurities into water tank 2. At this time, the filter screen 13 in filter tray 12 can filter the water and intercept impurities. When it is necessary to clean the filter screen 13, rotate the handle 16 to make it rotate around the pull rod 15, hold the handle 16 and pull the filter tray 12 to slide out along the inside of water tank 2. After cleaning the impurities, push the filter tray 12 back into water tank 2, rotate the limit block 19 to make it engage with the limit rod 18, fix the position of the filter tray 12, and ensure that the filtration function operates normally and continuously. The lower guide pipe 5 is connected to the water jet structure of the main body 1 of the water jet loom. Under the control of the solenoid valve 4, the water with a suitable temperature and after filtration is delivered to the water jet structure for the weaving of composite fibers, ensuring that the weaving is carried out smoothly. The design of the entire composite fiber weaving special water jet loom effectively solves the problem that the lack of a water temperature control structure for water jet looms will affect the smoothness of composite fiber weaving due to excessively low or high water temperature.

[0025] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0026] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0027] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A water-jet loom for composite fiber weaving, comprising a water-jet loom body (1), characterized in that: A water tank (2) is fixedly connected to the inner bottom wall of the main body (1) of the water jet loom. A button controller (6) is fixedly connected to the front of the water tank (2). Two connecting pipes (3) are fixedly connected to the front of the water tank (2). A solenoid valve (4) is fixedly connected to the end of each connecting pipe (3) away from the water tank (2). A guide pipe (5) is fixedly connected to the end of each solenoid valve (4) away from the connecting pipe (3). An electronic water level gauge (11) and two electric heating plates (7) are fixedly connected to the inner side wall of the water tank (2). A temperature sensor (10) is fixedly connected to the inner bottom wall of the water tank (2), a cooling coil (8) is fixedly connected to the inner wall of the water tank (2), a refrigeration mechanism (9) is fixedly connected to the back of the water tank (2), and both ends of the cooling coil (8) are fixedly connected to the outer surface of the refrigeration mechanism (9). The main body (1) of the water jet loom, two solenoid valves (4), two electric heating plates (7), the refrigeration mechanism (9), the temperature sensor (10) and the electronic water level gauge (11) are all electrically connected to the button controller (6) through wires.

2. The water-jet loom for composite fiber weaving according to claim 1, characterized in that: The water tank (2) is slidably connected to a filter tray (12), and a filter screen (13) is fixedly connected to the inner wall of the filter tray (12).

3. A water-jet loom for composite fiber weaving according to claim 2, characterized in that: The filter tray (12) has two handle supports (14) fixedly connected to its front side, and each handle support (14) has a pull rod (15) fixedly connected to its inner wall.

4. A water-jet loom for composite fiber weaving according to claim 3, characterized in that: Each of the handle supports (14) is provided with a grip (16) inside, and the inner wall of each grip (16) is rotatably connected to the outer surface of the pull rod (15).

5. A water-jet loom for composite fiber weaving according to claim 2, characterized in that: The filter tray (12) has two fixed rods (17) fixedly connected to its front side, and the water tank (2) has two limiting rods (18) fixedly connected to its front side.

6. A water-jet loom for composite fiber weaving according to claim 5, characterized in that: Each of the fixed rods (17) has a rotatable limit block (19) on its outer surface, and the interior of each limit block (19) is engaged with the outer surface of the limit rod (18).

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