A cab airbag sewing jig flip cover device
Patent Information
- Application Number
- CN202522510472.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-26
- Publication Date
- 2026-10-13
- Estimated Expiration
- 2035-11-26
AI Technical Summary
但由于这个过程中,人工需要克服气弹簧和盖板的重力,施加约6kg力才能将盖板抬起,很大程度上增加了员工的劳动强度,同时抬盖板这个过程占用大部分员工时间,间接增加了生产节拍,尤其是对于一人操作两台设备的情况,这种方案的劳动强度较大,占用时间,增加了生产节拍
[0013]由于采用了如上技术方案,本实用新型的有益效果在于:采用本实用新型在原有的缝纫治具上增加翻盖驱动装置,使缝纫治具在模版交互装置上将缝纫治具送到位后,自动进行抬盖板,降低了劳动强度,使得员工有更多时间进行辅助工作,降低生产节拍。
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Figure CN224849167U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of automotive airbag technology, and in particular to a CAB airbag sewing fixture flip-top device. Background Technology
[0002] There is a product that requires sewing using an airbag sewing fixture. A worker uses a handle to lift the fixture's cover plate, which remains open under the action of a gas spring. After the worker lays the material, they use the handle to lower the cover plate, thus completing the sewing of the airbag. However, this process requires the worker to overcome the weight of the gas spring and the cover plate, applying approximately 6 kg of force to lift the cover plate. This significantly increases the worker's workload. Furthermore, lifting the cover plate consumes a large portion of the worker's time, indirectly increasing the production cycle time. This is especially problematic when one person operates two machines; this solution is labor-intensive, time-consuming, and increases the production cycle time.
[0003] Therefore, through beneficial exploration and research, the applicant has found a solution to the above problems, and the technical solution to be introduced below is the result of this research. Utility Model Content
[0004] The technical problem to be solved by this utility model is to provide a CAB air bag sewing fixture flap device to address the above-mentioned shortcomings and defects of the prior art. The technical problem to be solved by this utility model can be achieved by the following technical solution: A CAB air bag sewing fixture flap-opening device, characterized in that it comprises: A sewing fixture mounted on a frame for positioning and securing air bags; A flip-top drive device mounted on the frame and used to drive the sewing fixture to move up and down; A lifting plate structure disposed on the sewing jig and connected to the flip-top drive device; An anti-drop device installed on the frame and connected to the flip-top drive device, and A PLC controller is mounted on the frame and is used to control the operation of the flip-top drive device and the anti-fall-off device.
[0005] In a preferred embodiment of the present invention, a fixture positioning structure is further included, which is disposed on the frame and is used to restrict the degree of freedom of the sewing fixture to prevent it from detaching.
[0006] In a preferred embodiment of the present invention, the fixture positioning structure includes a positioning pin cylinder disposed on the frame and connected to the PLC controller for limiting the X-axis and Y-axis of the sewing fixture, and a limiting block disposed on the frame for limiting the Z-axis of the sewing fixture.
[0007] In a preferred embodiment of the present invention, the flip-top driving device includes a flip-top cylinder positioning block disposed on the frame and a flip-top cylinder disposed on the flip-top cylinder positioning block, wherein the flip-top cylinder is connected to the support arm via a rod end spherical bearing.
[0008] In a preferred embodiment of the present invention, the lifting plate structure includes a lifting rod disposed on the sewing jig and connected to one end of the support arm, and a plastic bearing disposed on the lifting rod and in contact with the sewing jig.
[0009] In a preferred embodiment of the present invention, the anti-falling device includes a fixing block disposed on the frame and connected to the frame, and an anti-falling cylinder disposed on the fixing block and movably connected to the other end of the support arm.
[0010] In a preferred embodiment of the present invention, the sewing fixture includes a lower fixture for positioning and fixing the air bag and an upper fixture movably connected to the lower fixture, wherein the lower fixture and the upper fixture are connected by a hinge structure.
[0011] In a preferred embodiment of this utility model, the lower fixture is provided with a plurality of positioning posts on the side facing the upper fixture for fitting into the holes on the air supply bag.
[0012] In a preferred embodiment of this utility model, the side of the upper fixture facing the lower fixture is provided with a plurality of positioning blocks that cooperate with the plurality of positioning posts.
[0013] Due to the adoption of the above technical solution, the beneficial effects of this utility model are as follows: by adding a flip-top driving device to the original sewing fixture, the sewing fixture is automatically lifted after being delivered to the position on the template interaction device, which reduces labor intensity, allows employees to have more time for auxiliary work, and reduces the production cycle. Attached Figure Description
[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0015] Figure 1 This is a schematic diagram of the structure of this utility model.
[0016] Figure 2 yes Figure 1 Enlarged view of point A.
[0017] Figure 3 yes Figure 1 Enlarged view of point B. Detailed Implementation
[0018] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the following description, in conjunction with specific illustrations, further elaborates on this utility model.
[0019] See Figures 1 to 3 The CAB air bag sewing fixture flip-top device shown includes a sewing fixture 100, a flip-top drive device 200, a lifting plate structure 300, an anti-drop device 400, and a PLC controller (not shown) for controlling the operation of the flip-top drive device 200 and the anti-drop device 400.
[0020] A sewing fixture 100 is mounted on the machine frame and used for positioning and fixing the air supply bag. In this embodiment, the sewing fixture 100 includes a lower fixture 120 for positioning and fixing the air supply bag and an upper fixture 110 movably connected to the lower fixture 120. The upper fixture 110 and the lower fixture 120 are connected by a hinge structure. The lower fixture 120 has several positioning posts 121 on its side facing the upper fixture 110 for the holes on the air supply bag to fit into. Similarly, the upper fixture 110 has several positioning blocks 111 on its side facing the lower fixture 120 that cooperate with the positioning posts 121. In use, the holes on the air supply bag are fitted with the positioning posts 121 for fixation, preventing the air supply bag from moving.
[0021] A flip-top drive device 200 is mounted on the frame and is used to drive the sewing fixture 100 to move up and down. In this embodiment, the flip-top drive device 200 includes a flip-top cylinder positioning block 210 mounted on the frame and a flip-top cylinder 220 mounted on the flip-top cylinder positioning block 210. The flip-top cylinder 220 is connected to the support arm 500 via a rod end joint bearing 230. Specifically, the rod end joint bearing 230 is fixed to the middle of the support arm 500 by a pin 10. Moreover, there are two flip-top drive devices 200, which are respectively mounted on the left and right sides of the sewing fixture.
[0022] The lifting plate structure 300 is mounted on the sewing jig 100 and connected to the flip-up drive device 200. In this embodiment, the lifting plate structure 300 includes a lifting rod 310 mounted on the sewing jig 100 and connected to one end of the support arm 500, and a plastic bearing 320 mounted on the lifting rod 310 and in contact with the sewing jig 100. Similarly, there are two lifting plate structures 300.
[0023] The anti-drop device 400 is mounted on the frame and connected to the flip-top drive device 200. In this embodiment, the anti-drop device 400 includes a fixing block 410 mounted on and connected to the frame, and an anti-drop cylinder 420 mounted on the fixing block 410 and movably connected to the other end of the support arm 500. Similarly, the fixing block 410 is fixed to the frame by pins 10, and there are two anti-drop devices 400.
[0024] This utility model also includes a fixture positioning structure 600 mounted on the frame and used to restrict the 100 degrees of freedom of the sewing fixture to prevent it from detaching. In this embodiment, the fixture positioning structure 600 includes a positioning pin cylinder 620 mounted on the frame and connected to a PLC controller for restricting the X and Y axes of the sewing fixture, and a limiting block 610 mounted on the frame for restricting the Z axis of the sewing fixture.
[0025] The working principle of this utility model is as follows: First, after the jig interaction device delivers the sewing jig 100 into position, the PLC controller controls the positioning pin cylinder 620 to extend, restricting the X / Y degree of freedom of the template, while the limit block 610 restricts the Z degree of freedom of the sewing jig 100. Subsequently, after the PLC controller detects the signal that the positioning pin cylinder 620 has extended to the correct position, it sends a signal to extend the flip-top cylinder 220. The flip-top cylinder 220 drives the support arm 500 to rise, and the lifting rod 310 at the end of the support arm 500 drives the sewing jig 100 to rise. When fixture 110 is raised and cover-flipping cylinder 220 extends to its position, a feedback signal is sent to the PLC controller. The PLC controller then sends a signal to extend anti-drop cylinder 420 to prevent fixture 110 from falling and injuring people in case of an accident. The sewn piece is then manually removed, and the pre-arranged airbag cut piece is placed on sewing fixture 100. The button connected to the PLC controller is pressed, causing anti-drop cylinder 420 to retract, cover-flipping cylinder 220 to retract, and fixture 110 to fall, completing the automatic cover-flipping operation.
[0026] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A flip-top device for a CAB air bag sewing fixture, characterized in that, include: A sewing fixture mounted on a frame for positioning and securing air bags; A flip-top drive device mounted on the frame and used to drive the sewing fixture to move up and down; A lifting plate structure disposed on the sewing jig and connected to the flip-top drive device; An anti-drop device installed on the frame and connected to the flip-top drive device, and A PLC controller is mounted on the frame and is used to control the operation of the flip-top drive device and the anti-fall-off device.
2. The CAB air bag sewing fixture flip-top device according to claim 1, characterized in that, It also includes a fixture positioning structure mounted on the frame to restrict the degree of freedom of the sewing fixture and prevent it from detaching.
3. The CAB air bag sewing fixture flip-top device according to claim 2, characterized in that, The fixture positioning structure includes a positioning pin cylinder mounted on the frame and connected to the PLC controller for limiting the X-axis and Y-axis of the sewing fixture, and a limiting block mounted on the frame for limiting the Z-axis of the sewing fixture.
4. The CAB air bag sewing fixture flip-top device according to claim 1, characterized in that, The flip-top driving device includes a flip-top cylinder positioning block mounted on the frame and a flip-top cylinder mounted on the flip-top cylinder positioning block. The flip-top cylinder is connected to the support arm via a rod end spherical bearing.
5. The CAB air bag sewing fixture flip-top device according to claim 4, characterized in that, The lifting plate structure includes a lifting rod disposed on the sewing jig and connected to one end of the support arm, and a plastic bearing disposed on the lifting rod and in contact with the sewing jig.
6. The CAB air bag sewing fixture flip-top device according to claim 4, characterized in that, The anti-fall-off device includes a fixing block disposed on and connected to the frame, and an anti-fall-off cylinder disposed on the fixing block and movably connected to the other end of the support arm.
7. The CAB air bag sewing fixture flip-top device according to claim 1, characterized in that, The sewing fixture includes a lower fixture for positioning and fixing the air bag and an upper fixture movably connected to the lower fixture, wherein the lower fixture and the upper fixture are connected by a hinge structure.
8. The CAB air bag sewing fixture flip-top device according to claim 7, characterized in that, The lower fixture has several positioning posts on the side facing the upper fixture for fitting into the holes on the air supply bag.
9. A CAB air bag sewing fixture flip-top device according to claim 8, characterized in that, The upper fixture has several positioning blocks on the side facing the lower fixture that cooperate with the several positioning posts.