Tamping car with car-ground mutual control function
Patent Information
- Application Number
- CN202522342751.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-05
- Publication Date
- 2026-10-13
- Estimated Expiration
- 2035-11-05
AI Technical Summary
然而,受制于检测装置的原理,修正后的线路仍存在一定的偏差残留
1、本实用新型中,本实用新型提供了一种新的线路修正方式,捣固车带有卫星小车,卫星小车通过自主运行,自主检测线路情况,计算机接收线路情况数据,通过分析处理,给作业机构指令,作业机构按照指令对线路进行修正,检测方式简单。
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Figure CN224849276U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of railway engineering technology, specifically a tamping machine with vehicle-ground mutual control function. Background Technology
[0002] Existing railway tamping cars use onboard detection devices to simulate the track condition into a mathematical model and then measure it using methods such as chords or lasers. This guides the track alignment and tamping devices to correct the track to meet design requirements and ensure safe train operation. However, due to the limitations of the detection device's principle, some residual deviations still exist in the corrected track. Summary of the Invention
[0003] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a tamping machine with vehicle-ground interconnection function, which realizes more accurate line correction and improves the working efficiency of the tamping machine.
[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows: a tamping vehicle with vehicle-ground inter-control function, including a frame, a connecting device at the bottom of the frame, and a satellite trolley on the connecting device; the connecting device includes a transverse telescopic rod, two vertical telescopic rods and two support arms; the two vertical telescopic rods are arranged opposite to each other, and the upper ends of the two vertical telescopic rods are respectively connected to the frame, and the lower ends of the two vertical telescopic rods are respectively connected to the two ends of the transverse telescopic rod; the two support arms are arranged opposite to each other, and the proximal ends of the two support arms are respectively connected to the two ends of the transverse telescopic rod, and the distal ends of the two support arms are respectively connected to the frame through detachable chains.
[0005] A further improvement is that it also includes two lifting cylinders, the cylinder body of which is connected to the vehicle frame, and the vertical telescopic rod includes a vertical sliding sleeve and a vertical sliding shaft. The vertical sliding sleeve is connected to the vehicle frame, and the vertical sliding shaft is connected to the piston rod of the corresponding lifting cylinder.
[0006] A further improvement is that it also includes a transverse movement cylinder, wherein the transverse telescopic rod includes a transverse sliding sleeve and a transverse sliding shaft, the cylinder body of the transverse movement cylinder is connected to the transverse sliding sleeve, and the piston rod of the transverse movement cylinder is connected to the transverse sliding shaft.
[0007] The further improvement lies in the fact that the far ends of the two support arms are brought inward to form a contraction section.
[0008] A further improvement is made in that: the satellite vehicle includes a vehicle body and detection wheels; the bottom of the vehicle body is provided with active running wheels and passive running wheels, and a drive motor is provided on the vehicle body, and the drive motor is connected to the active running wheels through a sprocket and chain; the detection wheels are located at the bottom of the vehicle body and between the active running wheels and the passive running wheels.
[0009] A further improvement is that the vehicle body is equipped with a storage battery and an audible and visual alarm.
[0010] A further improvement is that the connecting device is located at the bottom front end of the vehicle frame.
[0011] A further improvement is that the vehicle frame is provided with a front driver's cab, a rear driver's cab, and a working mechanism arranged sequentially from front to back.
[0012] A further improvement is that the working mechanism includes a track-lifting device and a tamping device.
[0013] A further improvement is that the front driver's cab is equipped with a main vehicle computer.
[0014] The beneficial effects of this utility model are as follows: 1. In this utility model, a new method for track correction is provided. The tamping machine is equipped with a satellite trolley. The satellite trolley operates autonomously and detects the track condition. The computer receives the track condition data, analyzes and processes it, and sends instructions to the working mechanism. The working mechanism corrects the track according to the instructions. The detection method is simple.
[0015] 2. In this utility model, the lateral telescopic rod of the connecting device allows the satellite trolley to be deployed and retracted on a curved track.
[0016] 3. In this utility model, the satellite trolley described herein utilizes inertial navigation principles and sensors to detect parameters such as the versine, superelevation, and elevation of the line, guiding the tamping machine to correct the line, which is more accurate than the traditional chord detection method. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the tamping machine in its retraction state in an embodiment of this utility model; Figure 2 This is a schematic diagram of the working state of the tamping machine in an embodiment of this utility model; Figure 3 This is a schematic diagram showing the connection between the connecting device and the satellite vehicle in an embodiment of this utility model; Figure 4 for Figure 3 Top view; Figure 5 This is a front view of the connecting device in an embodiment of this utility model; Figure 6 This is a cross-sectional view of the connecting device in an embodiment of this utility model; Figure 7 This is a top view of the connecting device in an embodiment of this utility model; Figure 8 This is a front view of the satellite vehicle in an embodiment of this utility model; Figure 9 This is a side view of the satellite vehicle in an embodiment of this utility model; Figure 10 This is a top view of the satellite vehicle in an embodiment of this utility model; Figure 11 This is a schematic diagram illustrating the working principle of the tamping machine in this embodiment of the present invention.
[0018] Figure label: 1-Chassis; 11-Front driver's cab; 12-Main vehicle computer; 13-Rear driver's cab; 14-Track shifting device; 15-Taming device; 2-Connecting device; 21-Vertical telescopic rod; 22-Lifting cylinder; 23-Horizontal telescopic rod; 24-Horizontal movement cylinder; 25-Support arm; 26-Detachable chain; 27-Retractable section; 3-Satellite trolley; 31-Car body; 32-Active running wheel; 33-Passive running wheel; 34-Drive motor; 35-Sprocket and chain; 36-Detection wheel; 37-Battery; 38-Audible and visual alarm. Detailed Implementation
[0019] The embodiments of this utility model are described in detail below. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout.
[0020] In the description of this utility model, it should be noted that the directional terms such as "center", "horizontal (X)", "longitudinal (Y)", "vertical (Z)", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", and "counterclockwise" indicate the orientation and positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. They should not be construed as limiting the specific protection scope of this utility model.
[0021] The following description, in conjunction with the accompanying drawings, further illustrates specific embodiments of the present invention, making the technical solution and beneficial effects of the present invention clearer and more explicit. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.
[0022] See Figures 1-4As shown, this utility model embodiment provides a tamping machine with vehicle-to-ground inter-control function, including a frame 1, a connecting device 2 at the bottom of the frame 1, and a satellite trolley 3 mounted on the connecting device 2; specifically, the connecting device 2 is located at the bottom front end of the frame 1. From front to back, the frame 1 is provided with a front driver's cab 11, a rear driver's cab 13, and a working mechanism. The working mechanism includes a track lifting and shifting device 14 and a tamping device 15. The front driver's cab 11 is equipped with a main vehicle computer 12. In the rear driver's cab, the operator can control the operation of the tamping device and observe the working status of the track lifting and shifting device and the tamping device. The key is to observe whether the clamps of the track lifting and shifting device are derailed at the track clamp. When the tamping device is operating on a curve, its lateral movement cylinder should be adjusted in time to prevent the tamping device from hitting the rail when it is lowered into the track bed. The track lifting and shifting device is used to receive instructions from the main computer, and its clamps clamp the rail to adjust the versine, elevation, and superelevation. The tamping device receives instructions from the main computer, inserts itself into the track bed and clamps the ballast at both ends of the sleepers, making the track bed more compact.
[0023] See Figures 5-7 As shown, the connecting device 2 includes a transverse telescopic rod 23, two vertical telescopic rods 21, and two support arms 25. The two vertical telescopic rods 21 are arranged opposite each other, and their upper ends are respectively connected to the frame 1, while their lower ends are respectively connected to both ends of the transverse telescopic rod 23. The two support arms 25 are arranged opposite each other, and their proximal ends are respectively connected to both ends of the transverse telescopic rod 23, while their distal ends are respectively connected to the frame 1 via detachable chains 26. Specifically, the connecting device 2 also includes two lifting cylinders 22. The cylinder body of the lifting cylinder 22 is connected to the frame 1. The vertical telescopic rod 21 includes a vertical sliding sleeve and a vertical sliding shaft. The vertical sliding sleeve is connected to the frame 1, and the vertical sliding shaft is connected to the piston rod of the corresponding lifting cylinder 22. The connecting device 2 also includes a transverse hydraulic cylinder 24. The transverse telescopic rod 23 includes a transverse sliding sleeve and a transverse sliding shaft. The cylinder body of the transverse hydraulic cylinder 24 is connected to the transverse sliding sleeve, and the piston rod of the transverse hydraulic cylinder 24 is connected to the transverse sliding shaft. The distal ends of the two support arms 25 converge inward to form a contraction section 27. The sliding shaft and the sliding sleeve are fitted with a clearance, and the sliding shaft moves within the sliding sleeve. Specifically, the vertical sliding shaft of the vertical telescopic rod 21 is connected to the transverse sliding sleeve of the transverse telescopic rod 23.
[0024] See Figures 8-10As shown, the satellite trolley 3 includes a body 31 and detection wheels 36. The bottom of the body 31 is equipped with active running wheels 32 and passive running wheels 33. A drive motor 34 is mounted on the body 31 and connected to the active running wheels 32 via a sprocket and chain 35. The detection wheels 36 are located at the bottom of the body 31, between the active and passive running wheels 32 and 33. Specifically, the body 31 is equipped with a battery 37 and an audible and visual alarm 38. The audible and visual alarm 38 includes a warning light and a sound alarm, located on the top of the trolley, used to alert nearby construction personnel. The battery 37 is a lead-acid battery, designed with a charging interface and a power detection device. The satellite trolley also includes a data processing center, including a data acquisition unit, a data processing unit, and a data output unit; and a communication module, including a processor, memory, radio frequency unit, and antenna, which modulates the data transmitted from the data processing center into electromagnetic signals and sends them to the electrical system of the tamping machine, and receives instructions from the tamping machine.
[0025] The working principle of this utility model is as follows: See Figure 11 As shown, the satellite trolley is fixed to the bottom of the main vehicle when not in operation. When the tamping machine arrives at the work site, the operator in the front cab unlocks the satellite trolley on the main vehicle and controls its movement. The satellite trolley detects the versine, elevation, and superelevation of the track it passes over, transmitting the detected data to the main computer in the front cab of the main vehicle. The computer on the tamping machine receives and analyzes the data, issuing instructions to the working mechanism, including the tamping device and the track lifting and shifting device. The operator in the rear cab controls the insertion of the tamping device and the clamping state of the track lifting and shifting device, thereby correcting the track to meet the standard requirements. During operation, the satellite trolley runs ahead, detecting data, and the main vehicle corrects the track based on the detected data. After the operation is completed, the tamping machine retracts the satellite trolley, the operator locks it, and the vehicle drives out of the track closure point.
[0026] This utility model achieves high efficiency, precision and automation of tamping operations through intelligent satellite trolley design and vehicle-to-ground interconnection technology, effectively improving the quality and efficiency of track maintenance work.
[0027] In the description of this specification, references to terms such as "an embodiment," "preferred," "example," "specific example," or "some examples," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of this utility model. Illustrative expressions of the above terms in this specification do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0028] Based on the above description of the structure and principle, those skilled in the art should understand that this utility model is not limited to the specific embodiments described above. Improvements and substitutions based on this utility model using techniques known in the art all fall within the protection scope of this utility model and should be defined by the claims.
Claims
1. A tamping machine with vehicle-ground inter-control function, comprising a frame (1), characterized in that: The bottom of the frame (1) is provided with a connecting device (2), and a satellite trolley (3) is provided on the connecting device (2); the connecting device (2) includes a transverse telescopic rod (23), two vertical telescopic rods (21) and two support arms (25); the two vertical telescopic rods (21) are arranged opposite to each other, and the upper ends of the two vertical telescopic rods (21) are respectively connected to the frame (1), and the lower ends of the two vertical telescopic rods (21) are respectively connected to the two ends of the transverse telescopic rod (23); the two support arms (25) are arranged opposite to each other, and the proximal ends of the two support arms (25) are respectively connected to the two ends of the transverse telescopic rod (23), and the distal ends of the two support arms (25) are respectively connected to the frame (1) through detachable chains (26).
2. The tamping machine with vehicle-ground inter-control function according to claim 1, characterized in that: It also includes two lifting cylinders (22), the cylinder body of which is connected to the frame (1), and the vertical telescopic rod (21) includes a vertical sliding sleeve and a vertical sliding shaft. The vertical sliding sleeve is connected to the frame (1), and the vertical sliding shaft is connected to the piston rod of the corresponding lifting cylinder (22).
3. The tamping machine with vehicle-ground inter-control function according to claim 1, characterized in that: It also includes a transverse hydraulic cylinder (24), the transverse telescopic rod (23) includes a transverse sliding sleeve and a transverse sliding shaft, the cylinder body of the transverse hydraulic cylinder (24) is connected to the transverse sliding sleeve, and the piston rod of the transverse hydraulic cylinder (24) is connected to the transverse sliding shaft.
4. The tamping machine with vehicle-ground inter-control function according to claim 1, characterized in that: The distal ends of the two support arms (25) converge inward to form a contraction section (27).
5. The tamping machine with vehicle-ground inter-control function according to claim 1, characterized in that: The satellite vehicle (3) includes a vehicle body (31) and detection wheels (36); the bottom of the vehicle body (31) is provided with active running wheels (32) and passive running wheels (33), and a drive motor (34) is provided on the vehicle body (31), and the drive motor (34) is connected to the active running wheels (32) through a sprocket chain (35); the detection wheels (36) are located at the bottom of the vehicle body (31) and between the active running wheels (32) and the passive running wheels (33).
6. The tamping machine with vehicle-ground inter-control function according to claim 5, characterized in that: The vehicle body (31) is equipped with a battery (37) and an audible and visual alarm (38).
7. The tamping machine with vehicle-ground inter-control function according to claim 1, characterized in that: The connecting device (2) is located at the bottom front end of the frame (1).
8. The tamping machine with vehicle-ground inter-control function according to claim 1, characterized in that: The vehicle frame (1) is provided with a front driver's cab (11), a rear driver's cab (13) and a working mechanism arranged sequentially from front to back.
9. The tamping machine with vehicle-ground inter-control function according to claim 8, characterized in that: The operating mechanism includes a track-lifting device (14) and a tamping device (15).
10. The tamping machine with vehicle-ground inter-control function according to claim 8, characterized in that: The front driver's cab (11) is equipped with a main vehicle computer (12).