A vehicle-mounted asphalt crack pouring device
Patent Information
- Application Number
- CN202522639739.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-12
- Publication Date
- 2026-10-13
- Estimated Expiration
- 2035-12-12
AI Technical Summary
[0004]有鉴于此,本实用新型提供一种车载式沥青灌缝装置,以解决灌缝装置需要至少两人协同操作使用,较为麻烦不便且会浪费人工的问题
一、在灌缝修补作业时,施工操作人员站立于一排纵置踩踏轴上操控灌缝装置;站立于灌缝装置后侧的纵置踩踏轴上,施工操作人员可方便通过一排纵置踩踏轴之间的缝间距实时观察Z形下料管的位置以及其对沥青的流泄情况,掌握沥青灌缝轨迹的实况,以便及时调整灌缝轨迹,使灌缝轨迹能够适应跟随裂缝的走向实施精确的灌缝修补。
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Figure CN224849299U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of building construction equipment technology, and in particular to a vehicle-mounted asphalt crack sealing device. Background Technology
[0002] Road surface crack repair is a crucial aspect of road maintenance, and asphalt crack sealing technology has become the mainstream crack treatment method due to its advantages such as convenient operation, moderate cost, and stable repair results. Vehicle-mounted asphalt crack sealing devices are core equipment for road maintenance.
[0003] The existing simplified crack sealing devices have an inadequately optimized steering structure design. This prevents operators from easily checking and calibrating the sealing accuracy and condition from the back of the device. Consequently, operators cannot directly adjust the device's trajectory from behind to ensure the sealing direction aligns with the cracks on the road for precise and effective repair. Instead, an additional person is required to operate the steering structure from the front of the device to adjust its trajectory in real time. This necessitates at least two people to operate the device, which is not only cumbersome and inconvenient but also wastes manpower. Utility Model Content
[0004] In view of this, the present invention provides a vehicle-mounted asphalt crack sealing device to solve the problem that crack sealing devices require at least two people to operate together, which is troublesome, inconvenient and wastes manpower.
[0005] The technical solution proposed by this utility model is as follows: a vehicle-mounted asphalt crack sealing device, specifically including a frame chassis, a longitudinal slide rod slidably arranged at the top of the frame chassis, and a herringbone fork welded to one end of the frame chassis; a bogie is rotatably mounted at the first end of the horizontal part of the herringbone fork, the bogie is composed of two symmetrically arranged vertical support pipes, a steering wheel and a steering column welded together, a transmission rod is welded on one of the vertical support pipes, and a connecting rod is rotatably connected between the transmission rod and the first end of the longitudinal slide rod; a front wheel is rotatably mounted between the bottom ends of the two vertical support pipes; a strip-shaped drive frame is integrally formed on the longitudinal slide rod and arranged crisscrossingly therewith; three U-shaped support frames are welded at intervals at the top of the frame chassis, a T-shaped drive column is rotatably mounted through one of the U-shaped support frames, a swing drive rod is welded to the bottom part of the T-shaped drive column, a short shift shaft is integrally formed at the bottom of the first end of the swing drive rod, and the short shift shaft is slidably engaged with the strip-shaped drive groove inside the strip-shaped drive frame.
[0006] Furthermore, two transverse bushings are symmetrically welded through the rear ends of the two long side plates of the frame chassis. A wheel axle is rotatably installed through the two transverse bushings, and a rear wheel is fixedly fitted at both ends of the wheel axle.
[0007] Furthermore, three short connecting frames and one long connecting frame are welded around the two transverse bushings, and an assembly space is formed between the two transverse bushings. A driven gear is fixedly mounted on the axle in the assembly space. A drive assembly is fixedly installed inside the long connecting frame, and the driving gear and the driven gear mesh and transmit power on the power output shaft of the drive assembly.
[0008] Furthermore, a row of longitudinally placed foot axles is welded between the horizontal bracing beams of the two closely spaced U-shaped support frames, and a horizontal bearing ring is welded between the two widely spaced U-shaped support frames, with a disc-shaped electric heater fixed through the horizontal bearing ring.
[0009] Furthermore, an asphalt tank is fixedly mounted on the top of the disc-shaped electric heater, a stirring roller is rotatably installed inside the asphalt tank, and a drive unit is fixedly mounted on the top opening of the asphalt tank. The power output shaft of the drive unit is connected to the central rotating shaft of the stirring roller. A Z-shaped discharge pipe is welded to the center of the bottom of the asphalt tank. The vertical part of the top of the Z-shaped discharge pipe passes through a disc-shaped electric heater, and a solenoid valve is installed on the vertical part.
[0010] Furthermore, a rectangular vertical support frame is welded to the bottom of one of the U-shaped support frames, and an electrical control box is fixedly installed on the top part of the rectangular vertical support frame. The electrical control box is equipped with an electrical control unit for controlling the start and stop of the drive unit, the disc-shaped electric heater, and the start, stop, and steering of the drive assembly.
[0011] Furthermore, a battery box is fixedly installed on the top of the frame chassis, and a lithium battery is built into the battery box. The lithium battery is used to power the drive unit, the disc-shaped electric heater and the drive assembly.
[0012] The vehicle-mounted asphalt crack sealing device provided by this utility model has the following beneficial effects: 1. During the crack filling and repair operation, the construction operator stands on a row of longitudinal foot pedals to operate the crack filling device. Standing on the longitudinal foot pedals behind the crack filling device, the construction operator can easily observe the position of the Z-shaped discharge pipe and its flow of asphalt in real time through the gap between the longitudinal foot pedals. This allows the operator to grasp the actual situation of the asphalt crack filling trajectory and adjust the crack filling trajectory in a timely manner so that the crack filling trajectory can adapt to follow the direction of the crack and carry out precise crack filling and repair.
[0013] Second, the crank-slider mechanism is the steering structure of the crack sealing device. The T-shaped drive column, as the component that directly operates the steering structure, is located behind the crack sealing device and close to the construction operator standing on the longitudinal foot axle. This allows the construction operator to easily check and calibrate the crack sealing accuracy and actual condition from behind the crack sealing device. The operator can then directly operate the steering structure through the T-shaped drive column to adjust the travel trajectory of the crack sealing device, aligning the crack sealing direction with the cracks on the road for precise and effective crack sealing repair. This invention eliminates the need for an additional person to manually operate the bogie at the front of the crack sealing device to adjust its travel trajectory, and also eliminates the need for at least two people to operate the crack sealing device. It is not only more convenient to operate, but also saves labor and reduces the operating cost of the crack sealing device. Attached Figure Description
[0014] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings of the embodiments will be briefly described below.
[0015] The accompanying drawings described below are only related to some embodiments of the present invention and are not intended to limit the scope of the present invention.
[0016] In the attached diagram: Figure 1 A rear-view schematic diagram of the entire utility model is shown; Figure 2 This diagram shows a frontal view of the entire invention. Figure 3 A bottom-side view of the entire utility model is shown; Figure 4 A schematic diagram showing the disassembled state of the asphalt tank and the disc-shaped electric heater in this utility model is shown. Figure 5 A schematic diagram showing the installation position of the longitudinally placed slide bar in this utility model is provided. Figure 6 A schematic diagram showing the disassembled state of the bogie in this utility model is shown; Figure 7 The diagram shows the transmission relationship between the T-shaped drive column and the longitudinally placed slide rod in this invention.
[0017] List of reference numerals in the attached diagram: 1. Frame-type chassis; 101. U-shaped support frame; 1011. Longitudinal pedal axle; 102. Longitudinal slide bar; 1021. Connecting rod; 1022. Strip drive frame; 103. Rectangular vertical support frame; 104. Horizontal bushing; 1041. Long connecting frame; 1042. Short connecting frame; 105. Herringbone fork; 106. Horizontal load-bearing ring; 107. Wheel axle; 1071. Driven gear; 2. Asphalt tank; 201. Z-shaped feed pipe; 202. Solenoid valve; 3. Front wheel; 4. Rear wheel; 5. Electrical control box; 6. Drive unit; 7. Mixing roller frame; 8. T-shaped drive column; 801. Swing drive rod; 802. Short lever shaft; 9. Bogie; 901. Vertical support pipe; 902. Steering wheel; 903. Steering column; 904. Drive rod; 10. Drive assembly; 11. Battery box; 12. Disc-shaped electric heater. Detailed Implementation
[0018] To make the objectives, technical solutions, and advantages of this utility model clearer, the technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the described embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0019] Please refer to Figures 1 to 7 Example 1: This embodiment proposes a vehicle-mounted asphalt crack sealing device, including a frame chassis 1. A longitudinal slide rod 102 is slidably mounted on the long side of the top of the frame chassis 1. A herringbone fork 105 is welded to the middle position of one end of the frame chassis 1. A bogie 9 is rotatably mounted on the first end of the horizontal part of the herringbone fork 105. The bogie 9 is composed of two symmetrically arranged vertical support pipes 901, a steering wheel 902 welded to the top of the two vertical support pipes 901, and a steering column 903 welded to the center of the top of the steering wheel 902. A transmission rod 904 is welded to the lower half of one of the vertical support pipes 901. The transmission rod 904 and the longitudinal slide rod 102 A connecting rod 1021 is rotatably connected between the two ends of the first part; a front wheel 3 is rotatably installed between the bottom parts of the two vertical support pipes 901; a strip drive frame 1022 is integrally formed on the part of the longitudinal slide rod 102 near the tail end and is arranged in a crisscross pattern with it; three U-shaped support frames 101 are welded at intervals on the top of the frame chassis 1, and a T-shaped drive column 8 is rotatably installed through the crossbeam of one of the U-shaped support frames 101. A swing drive rod 801 is welded to the bottom part of the T-shaped drive column 8, and a short lever shaft 802 is integrally formed at the bottom of the first end of the swing drive rod 801. The short lever shaft 802 is connected to the strip drive groove inside the strip drive frame 1022 and slides in fit.
[0020] Implementation 2: This embodiment is based on Implementation 1, but with the following additions: Two transverse bushings 104 are symmetrically welded through the rear ends of the two long side plates of the frame chassis 1. A wheel axle 107 is rotatably mounted through the two transverse bushings 104, and a rear wheel 4 is fixedly fitted at both ends of the wheel axle 107. Three short connecting frames 1042 and one long connecting frame 1041 are welded around the two transverse bushings 104. An assembly space is formed between the two transverse bushings 104. A driven gear 1071 is fixedly fitted on the part of the wheel axle 107 located in the assembly space. A drive assembly 10 is fixedly installed inside the long connecting frame 1041. The driving gear mounted on the power output shaft of the drive assembly 10 meshes with the driven gear 1071 for transmission.
[0021] Preferably, a row of longitudinally placed foot axles 1011 is welded between the cross bracing beams of two closely spaced U-shaped support frames 101, and a horizontal bearing ring 106 is welded between two widely spaced U-shaped support frames 101, with a disc-shaped electric heater 12 fixed through the horizontal bearing ring 106.
[0022] Preferably, the top of the disc-shaped electric heater 12 supports and is fixedly mounted on the asphalt tank 2, and the asphalt tank 2 is rotatably mounted on the mixing roller 7. The top opening of the asphalt tank 2 is fixedly mounted on the drive unit 6, and the power output shaft of the drive unit 6 is connected to the central rotating shaft of the mixing roller 7. A Z-shaped discharge pipe 201 is welded to the center of the bottom of the asphalt tank 2. The vertical part of the top of the Z-shaped discharge pipe 201 passes through the disc-shaped electric heater 12, and a solenoid valve 202 is installed on the vertical part.
[0023] Preferably, a rectangular vertical support frame 103 is welded to the bottom of a U-shaped support frame 101, and an electrical control box 5 is fixedly installed at the top of the rectangular vertical support frame 103. The electrical control box 5 is equipped with an electrical control unit for controlling the start and stop of the drive unit 6, the disc-shaped electric heater 12, and the start, stop, and steering of the drive assembly 10.
[0024] Preferably, a battery box 11 is fixedly installed on the top of the frame chassis 1. The battery box 11 contains a lithium battery, which is used to power the drive unit 6, the disc-shaped electric heater 12, and the drive assembly 10.
[0025] The working principle, specific details, implementation steps, functions and interrelationships of the features in the above embodiments, and the roles these features play in realizing this technical solution will be described and explained in detail below: Through the power transmission of the driving gear and driven gear 1071, the drive assembly 10 can rotate in both directions to drive the axle 107 and the two rear wheels 4 to roll in either direction, thereby driving the crack sealing device forward or backward. The asphalt tank 2 contains high-temperature molten liquid asphalt, and the disc-shaped electric heater 12 is used to heat and keep the asphalt in the asphalt tank 2 at a high-temperature liquid and flowable state. The longitudinal slide bar 102, connecting rod 1021, bogie 9, and transmission rod 904 are connected to form a modified crank-slider mechanism. Through this mechanism, the reciprocating sliding of the longitudinal slide bar 102 can drive the bogie 9 to rotate in both directions to control the steering of the front wheels 3, thereby adjusting the travel path and crack sealing trajectory of the crack sealing device. 2. The sliding engagement and power transmission with the internal strip drive groove of the strip drive frame 1022, using the T-shaped drive column 8 to rotate the drive rod 801 in both directions, can drive the strip drive frame 1022 and the longitudinal slide bar 102 to slide back and forth along the length of the frame chassis 1, controlling the front wheel 3 to steer; after opening the solenoid valve 202, liquid asphalt flows down through the bottom outlet of the Z-shaped discharge pipe 201 into the cracks on the road surface to repair the cracks. The drive assembly 10 can drive the crack filling device to travel along the road surface. By adjusting the steering of the front wheel 3, the travel path of the crack filling device and the crack filling trajectory of the Z-shaped discharge pipe 201 can be changed, so that the crack filling trajectory is aligned with the direction of the crack, and the crack filling repair is carried out more accurately and effectively.
[0026] During crack filling and repair work, the construction operator stands on a row of longitudinally placed foot axles 1011 to operate the crack filling device. Standing on the longitudinally placed foot axles 1011 behind the crack filling device, the construction operator can easily observe the position of the Z-shaped discharge pipe 201 and its asphalt flow in real time through the gaps between the longitudinally placed foot axles 1011, and grasp the real-time situation of the asphalt filling trajectory so as to adjust the filling trajectory in time, so that the filling trajectory can adapt to follow the direction of the crack and carry out precise crack filling and repair. The aforementioned crank-slider mechanism is the steering structure of the crack filling device, and the T-shaped drive column 8, as the component that directly operates the steering structure, is set behind the crack filling device and close to the construction operator standing on the longitudinally placed foot axles 1011. This design allows construction operators to stand behind the crack sealing device for easy inspection and calibration of the sealing accuracy and actual condition. They can then directly adjust the device's trajectory via the T-shaped drive column 8, aligning the sealing direction with the cracks on the road for precise and effective repair. This eliminates the need for an additional person to manually operate the bogie 9 at the front of the device to adjust its trajectory, and also avoids the need for at least two people to operate the device. This not only makes operation more convenient but also saves labor and reduces the operating costs of the crack sealing device.
[0027] It is worth noting that the solenoid valve 202 is electrically connected to the electronic control unit and controls the switch through the electronic control unit. The composition of the electronic control unit, its connection and wiring method with the solenoid valve 202, lithium battery, drive unit 6, disc electric heater 12 and drive assembly 10, and its control principle for these components are existing technologies for those skilled in the art engaged in equipment electrification design, and therefore will not be described in detail here.
[0028] The following points should be noted in this article: 1. The accompanying drawings of this utility model embodiment only involve the structure involved in this utility model embodiment; other structures can refer to general designs.
[0029] 2. Where there is no conflict, the embodiments of this utility model and the features in the embodiments can be combined with each other to obtain new embodiments.
[0030] The above are merely specific embodiments of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the scope of the claims.
Claims
1. A vehicle-mounted asphalt crack sealing device, comprising a frame chassis (1), wherein a longitudinal slide bar (102) is slidably disposed on the top of the frame chassis (1), and a herringbone fork (105) is welded to one end of the frame chassis (1). Its features are, The horizontal section of the herringbone fork (105) is rotatably mounted with a bogie (9). The bogie (9) is composed of two symmetrically arranged vertical support pipes (901), a steering wheel (902), and a steering column (903) welded together. A transmission rod (904) is welded onto one of the vertical support pipes (901), and a connecting rod (1021) is rotatably connected between the transmission rod (904) and the head end of the longitudinal slide bar (102). A front wheel (3) is rotatably mounted between the bottom ends of the two vertical support pipes (901). The longitudinal slide bar (102) 02) The upper part is integrally formed with a strip drive frame (1022) arranged in a crisscross pattern; the top of the frame chassis (1) is welded with three U-shaped support frames (101) at intervals, and a T-shaped drive column (8) is rotatably installed through one of the U-shaped support frames (101). A swing drive rod (801) is welded to the bottom part of the T-shaped drive column (8). A short lever shaft (802) is integrally formed at the bottom of the first end of the swing drive rod (801). The short lever shaft (802) is slidably engaged with the strip drive groove inside the strip drive frame (1022).
2. The vehicle-mounted asphalt crack sealing device according to claim 1, characterized in that, The frame chassis (1) has two transverse bushings (104) symmetrically welded through the tail ends of the two long side plates. A wheel axle (107) is rotatably installed through the two transverse bushings (104), and a rear wheel (4) is fixedly fitted at both ends of the wheel axle (107).
3. The vehicle-mounted asphalt crack sealing device according to claim 2, characterized in that, Three short connecting frames (1042) and one long connecting frame (1041) are welded around the two transverse bushings (104). An assembly space is formed between the two transverse bushings (104). A driven gear (1071) is fixedly mounted on the axle (107) located in the assembly space. A drive assembly (10) is fixedly installed inside the long connecting frame (1041). The driving gear and the driven gear (1071) mesh and drive each other on the power output shaft of the drive assembly (10).
4. A vehicle-mounted asphalt crack sealing device according to claim 3, characterized in that, A row of longitudinally placed foot axles (1011) is welded between the cross bracing beams of the two closely spaced spherical support frames (101), and a horizontal bearing ring (106) is welded between the two far-spaced spherical support frames (101). A disc-shaped electric heater (12) is fixed through the horizontal bearing ring (106).
5. A vehicle-mounted asphalt crack sealing device according to claim 4, characterized in that, The disc-shaped electric heater (12) has an asphalt tank (2) fixedly mounted on its top. A stirring roller (7) is rotatably installed inside the asphalt tank (2). A drive unit (6) is fixedly installed at the top opening of the asphalt tank (2). The power output shaft of the drive unit (6) is connected to the central rotating shaft of the stirring roller (7). A Z-shaped feed pipe (201) is welded to the center of the bottom of the asphalt tank (2). The vertical part of the top of the Z-shaped feed pipe (201) passes through the disc-shaped electric heater (12), and a solenoid valve (202) is installed on the vertical part.
6. A vehicle-mounted asphalt crack sealing device according to claim 5, characterized in that, A rectangular vertical support frame (103) is welded to the bottom of one of the scalloped support frames (101). An electrical control box (5) is fixedly installed on the top part of the rectangular vertical support frame (103). An electrical control unit is provided inside the electrical control box (5) for controlling the start and stop of the drive unit (6), the disc electric heater (12), and the start, stop, and steering of the drive assembly (10).
7. A vehicle-mounted asphalt crack sealing device according to claim 6, characterized in that, A battery box (11) is fixedly installed on the top of the frame chassis (1). The battery box (11) contains a lithium battery, which is used to power the drive unit (6), the disc-shaped electric heater (12), and the drive assembly (10).