A new mounting structure for a lamp body
Patent Information
- Application Number
- CN202522508613.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-26
- Publication Date
- 2026-10-13
- Estimated Expiration
- 2035-11-26
AI Technical Summary
[0005]本实用新型提供一种灯体的新型安装结构,旨在解决现有的技术存在形式多样、生产工序多、安装零件多、装配工艺要求高,导致人工成本高、产品一致性差的问题
[0015]进一步地,第一盖板和第二盖板上均安装有防眩格栅,第一盖板和第二盖板上均安装有充电接口,充电接口与驱动电源相耦合。
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Figure CN224850522U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of lighting fixture technology, and in particular relates to a novel mounting structure for a lamp body. Background Technology
[0002] The lamp body installation structure refers to the mechanical connection and support system that stably fixes the lighting fixture (lamp body) to a designated installation surface (such as ceiling, wall, floor, etc.) while adapting to the load-bearing, wiring and maintenance needs of the lamp body. Its core function is to ensure the safety and stability of the lamp body, normal functioning and convenient installation.
[0003] Taking the most common ceiling installation as an example, the core of the lamp installation structure revolves around "load-bearing fixation + wiring adaptation". The lamp installation structure establishes the installation foundation through load-bearing components (such as expansion bolts and pre-embedded brackets). The expansion bolts engage with the wall / ceiling substrate through mechanical expansion, providing pull-out resistance to support the weight of the lamp. The pre-embedded brackets are integrated with the building structure through pre-casting, adapting to heavy-duty lamps. The intermediate connection layer of the lamp installation structure often uses adapter brackets or mounting chassis. The brackets are rigidly connected to the load-bearing components through bolts, and the angle can be adjusted to adapt to the lamp installation posture. The chassis integrates wiring terminals to achieve safe connection between the power line and the lamp, and is precisely positioned with the lamp through clips or screws.
[0004] The pain points of existing lamp installation structures can be visualized throughout the entire production and assembly process: In terms of form, due to differences in installation scenarios (ceiling, wall-mounted, ground-mounted, etc.) and lamp types (ceiling lights, pendant lights, spotlights, etc.), differentiated structures need to be designed. Ceiling installation alone has multiple solutions such as pre-embedded, surface-mounted, and recessed, resulting in low mold reuse rate and high R&D costs. On the production side, a "multi-process segmented processing" mode is often adopted, involving multiple processes from stamping and tapping of load-bearing components to welding and surface treatment of connecting layers, and then to the assembly of wiring terminals. Each process requires specialized equipment and operators, and errors are easily generated in the process connection. On the assembly side, a single lamp body requires an average of 5-8 types of parts (bolts, clips, brackets, etc.), and the sorting and matching of parts is time-consuming. Assembly relies on precise manual alignment. For example, the leveling of the chassis of recessed lamps and the pre-fixation of load-bearing components of heavy lamps require skilled workers. Novices are prone to installation misalignment, and the difference in the force and alignment accuracy of manual operation leads to fluctuations in the installation gap and load-bearing stability of products in the same batch, resulting in a low consistency pass rate. Utility Model Content
[0005] This utility model provides a novel mounting structure for lamp bodies, aiming to solve the problems of existing technologies having diverse forms, numerous production processes, many mounting parts, and high assembly process requirements, resulting in high labor costs and poor product consistency.
[0006] This utility model is implemented as follows: a novel mounting structure for a lamp body includes a mounting base with a first slot for mounting a driving power supply, two second slots for mounting power supply equipment, two ribs fixedly connected to the mounting base, a first cover plate mounted on the mounting base, and first end caps mounted at both ends of the mounting base. The first cover plate and the first end caps are used to close the mounting base.
[0007] The technical solution of this utility model to solve the above-mentioned technical problems is as follows: by setting a mounting base, a first groove, a second groove, and a rib, the mounting base and the rib are fixedly connected to form an integrated structure, which is convenient for integral molding. The width of the mounting base is fixed, and different lengths of mounting bases can be freely cut according to needs. The integrated structure of the lamp body eliminates sheet metal, welding, bending and other processing procedures, simplifies the assembly process, improves assembly efficiency, and improves the assembly quality of the lamp.
[0008] Based on the above technical solution, the present invention can be further improved as follows.
[0009] Furthermore, a second cover plate can be installed on the mounting base, and two outer frames are installed on the second cover plate. The mounting base, the second cover plate and the outer frames are fixedly connected to form an integrated structure, which facilitates the change of the appearance of the lamp body structure.
[0010] Furthermore, the mounting base is equipped with two side support plates, each with a built-in spring clip. When the mounting base is inserted into the mounting groove of the wall, the side support plates are supported on the side wall of the mounting groove, which improves the stability of the mounting base during installation.
[0011] Furthermore, threaded grooves are provided at both ends of the mounting base for bolt connection and fixing of the first end cover or the second end cover.
[0012] Furthermore, a groove is provided on the mounting base, the groove penetrates the mounting base, a through hole is provided on the inner side wall of the groove and is connected to the first slot, and a through slot can be provided on the side wall of the second end cap near the groove, and the power supply line is installed in the groove and the through slot.
[0013] Furthermore, each outer frame is fixedly connected with a support strip, each support strip has several threaded holes, and each outer frame has several first slots. The first slots are connected to the support strips and are used for bolt caps to engage.
[0014] Furthermore, each end of the outer frame is fixedly connected with a support block, the surfaces of the support block and the mounting base are flush, and the two ends of the second cover plate are provided with second slots for the support block to engage.
[0015] Furthermore, anti-glare grilles are installed on both the first and second cover plates, and charging interfaces are installed on both the first and second cover plates, with the charging interfaces coupled to the drive power supply.
[0016] Furthermore, both the first and second cover plates are equipped with dimming knobs, which are used to control the output current of the drive power supply.
[0017] The beneficial effects of adopting the above-mentioned further solution are as follows: by setting a side support plate, which is integrally formed with the mounting base, and by embedding a spring buckle in the side support plate, the side support plate is supported on the side wall of the wall mounting groove when the mounting base is inserted into the mounting groove of the wall under the action of elasticity, thereby improving the stability and ease of installation of the mounting base. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the overall structure of the present invention. Figure 1 ; Figure 2 This is a schematic diagram of the overall structure of the present invention. Figure 2 ; Figure 3 This is a schematic cross-sectional view of the overall structure of this utility model. Figure 1 ; Figure 4 This is a schematic cross-sectional view of the overall structure of this utility model. Figure 2 ; Figure 5 This is a schematic diagram of the first cover plate structure of this utility model; Figure 6 This is a schematic diagram of the second cover plate structure of this utility model; Figure 7 This is a schematic diagram of the second end cap structure of this utility model.
[0019] The attached diagram lists the components represented by each number as follows: 1. Mounting base; 2. First slot; 3. Second slot; 4. First cover plate; 5. First end cap; 6. Threaded groove; 7. Rib plate; 8. Side support plate; 9. Second cover plate; 10. Second end cap; 11. Outer frame; 12. Groove; 13. Support bar; 14. First slot; 15. Support block; 16. Anti-glare grille; 17. Charging interface; 18. Dimming knob; 19. Second slot. Detailed Implementation
[0020] The principles and features of this utility model are described below with reference to the accompanying drawings. The examples given are only for explaining this utility model and are not intended to limit the scope of this utility model.
[0021] In the description of this application, it should be understood that the terms "upper," "lower," "front," "rear," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this application. In the description of this application, "a plurality of" means two or more, unless otherwise precisely specified.
[0022] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.
[0023] like Figure 1-7 As shown, the embodiment provided by this utility model is a novel mounting structure for a lamp body, including a mounting base 1 with a first slot 2 for mounting a driving power supply, two second slots 3 for mounting power equipment, two ribs 7 fixedly connected to the mounting base 1, the mounting base 1 and the ribs 7 being made of aluminum alloy and integrally cast, the ribs 7 being used to improve the stability of the middle support of the mounting base 1, a first cover plate 4 mounted on the mounting base 1, the first cover plate 4 having a flat surface that can fit against the wall, thereby facilitating the mounting base 1 to be embedded in the wall, first end caps 5 mounted at both ends of the mounting base 1, the first cover plate 4 and the first end caps 5 being used to close the mounting base 1, and a second cover plate 9 can also be mounted on the mounting base 1, the second cover plate 9 having two... The outer frame 11 and the second cover plate 9 have a trapezoidal cross-section, which facilitates the surface mounting of the mounting base 1 on the structure. Both ends of the mounting base 1 are provided with threaded grooves 6, which are used for bolt connection and fixing of the first end cover 5 or the second end cover 10, thereby improving the stability of the installation of the first end cover 5 and the second end cover 10. By setting the mounting base 1, the first groove 2, the second groove 3, and the rib 7, the mounting base 1 and the rib 7 are fixedly connected to form an integrated structure, which is convenient for one-piece molding. The width of the mounting base 1 is fixed, and different lengths of the mounting base 1 can be freely cut according to the needs. By installing the first cover plate 4 or the second cover plate 9 on the mounting base 1, it is convenient to freely change the appearance of the structure. The integrated structure eliminates sheet metal, welding, bending and other processing procedures, which can simplify the assembly process, improve assembly efficiency, and improve the assembly quality of the lamp.
[0024] like Figure 1 and 3As shown, two side support plates 8 are installed on the mounting base 1. Each side support plate 8 has a built-in spring buckle. When the mounting base 1 is inserted into the mounting groove of the wall, the side support plates 8 are supported on the side wall of the mounting groove, which improves the stability of the mounting base 1 during installation.
[0025] like Figure 2 and 4 As shown, a groove 12 is provided on the mounting base 1, the groove 12 penetrates the mounting base 1, and a through hole is provided on the inner side wall of the groove 12 and is connected to the first slot 2. A through slot can be provided on the side wall of the second end cover 10 near the groove 12. The groove 12 and the through slot are used for power supply wire installation, which improves the convenience of wire layout. By providing the groove 12, which penetrates the mounting base 1, when the lamp is surface mounted, it is convenient to insert the wire from the inside of the groove 12 into the inside of the first slot 2, which improves the stability and aesthetics of the wire layout.
[0026] like Figure 3-7 As shown, each of the outer frame 11 is fixedly connected to a support strip 13, and each support strip 13 has several threaded holes. Each of the outer frame 11 has several first slots 14, which are connected to the support strips 13. The first slots 14 are used for bolt caps to engage, which improves the aesthetics of the surface-mounted mounting base 1. Each of the ends of the outer frame 11 is fixedly connected to a support block 15, which is flush with the surface of the mounting base 1. Each of the two ends of the first cover plate 4 has a second slot 19, which is used for the support block 15 to engage.
[0027] like Figure 5-6 As shown, anti-glare grilles 16 are installed on both the first cover plate 4 and the second cover plate 9. The anti-glare grilles 16 reduce glare by utilizing the principles of optical shading and diffuse reflection. The anti-glare grilles 16 are composed of multiple sets of parallel or intersecting shading blades. The blades are at a specific angle, which can block the high-brightness light from directly entering the human eye and only allow diffused light after reflection and refraction by the blades to escape. The surface of the blades is mostly made of matte or diffuse reflection coating to weaken the intensity of direct light and convert the glaring direct light into soft indirect light, taking into account both lighting brightness and visual comfort. Charging interfaces 17 are installed on both the first cover plate 4 and the second cover plate 9. The charging interfaces 17 are coupled to the driving power supply. The charging interfaces 17 can be plugged into the line output power supply for emergency use of the equipment. Dimming knobs 18 are installed on both the first cover plate 4 and the second cover plate 9. Rotating the dimming knobs 18 is used to control the output current of the driving power supply, thereby adjusting the intensity of the light.
[0028] Working principle: In the production of this new type of lamp body installation structure, the mounting base 1 and the rib plate 7 are integrally cast. The mounting base 1 has a fixed design width. During the production process, the operator can freely cut the mounting base 1 to different lengths according to the needs. At the same time, by installing the first cover plate 4 or the second cover plate 9 on the mounting base 1, the structural appearance can be freely changed. The first cover plate 4 or the second cover plate 9 can be integrally cast with the mounting base 1. The surface of the first cover plate 4 is flat, which makes it easy to embed the mounting base 1. The second end cover 10 has a trapezoidal cross-section, which makes it easy to surface mount the lamp body on the wall. By cutting the mounting base 1 to different lengths, the structural appearance can be freely changed. The integrated structure eliminates sheet metal, welding, bending and other processing steps, which simplifies the assembly process, improves assembly efficiency and improves the assembly quality of the lamp.
[0029] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
[0030] It should be noted that, for the sake of simplicity, the foregoing embodiments are all described as a series of actions. However, those skilled in the art should understand that the present invention is not limited to the described order of actions, as some steps may be performed in other orders or simultaneously according to the present invention. Furthermore, those skilled in the art should also understand that the embodiments described in the specification are preferred embodiments, and the actions and modules involved are not necessarily essential to the present invention.
[0031] It should be understood that the disclosed apparatus can be implemented in other ways, as illustrated in the several embodiments provided in this application. For example, the apparatus embodiments described above are merely illustrative. For instance, the division of the units described above may be implemented in other ways in actual implementation. For example, multiple units or components may be combined or integrated into another system, or some features may be ignored or not executed.
Claims
1. A novel mounting structure for a lamp body, characterized in that: The mounting base (1) has a first slot (2) for installing a drive power supply, and two second slots (3) for installing power supply equipment. Two ribs (7) are fixedly connected to the mounting base (1). A first cover plate (4) is installed on the mounting base (1). First end caps (5) are installed at both ends of the mounting base (1). The first cover plate (4) and the first end caps (5) are used to close the mounting base (1).
2. The novel mounting structure for a lamp body according to claim 1, characterized in that: A second cover plate (9) can also be installed on the mounting base (1). Two outer frames (11) are installed on the second cover plate (9). The mounting base (1), the second cover plate (9) and the outer frames (11) are fixedly connected to form an integrated structure.
3. The novel mounting structure for a lamp body according to claim 2, characterized in that: Two side support plates (8) are installed on the mounting base (1). Each side support plate (8) has a built-in spring buckle. When the mounting base (1) is inserted into the mounting groove of the wall, the side support plate (8) is supported on the side wall of the mounting groove of the wall.
4. The novel mounting structure for a lamp body according to claim 3, characterized in that: Both ends of the mounting base (1) are provided with threaded grooves (6), which are used for bolt connection and fixing of the first end cover (5) or the second end cover (10).
5. The novel mounting structure for a lamp body according to claim 4, characterized in that: The mounting base (1) has a groove (12) that passes through the mounting base (1). The inner side wall of the groove (12) has a through hole that is connected to the first slot (2). The second end cap (10) can have a through slot on the side wall near the groove (12). The groove (12) and the through slot are used to install power lines.
6. The novel mounting structure for a lamp body according to claim 1, characterized in that: Support bars (13) are fixedly connected to the outer frame (11). Several threaded holes are opened on the support bars (13). Several first slots (14) are opened on the outer frame (11). The first slots (14) are connected to the support bars (13). The first slots (14) are used for bolt caps to be engaged.
7. The novel mounting structure for a lamp body according to claim 6, characterized in that: The ends of the outer frame (11) are all fixedly connected to support blocks (15). The surfaces of the support blocks (15) and the mounting base (1) are flush. The two ends of the second cover plate (9) are provided with second slots (19), which are used for the support blocks (15) to engage.
8. The novel mounting structure for a lamp body according to claim 1, characterized in that: Anti-glare grilles (16) are installed on both the first cover plate (4) and the second cover plate (9). Charging interfaces (17) are installed on both the first cover plate (4) and the second cover plate (9). The charging interfaces (17) are coupled to the driving power supply.
9. A novel mounting structure for a lamp body according to claim 8, characterized in that: A dimming knob (18) is installed on both the first cover plate (4) and the second cover plate (9). Rotating the dimming knob (18) is used to control the output current of the drive power supply.