A mars intercept handler

CN224850579UActive Publication Date: 2026-10-13JIANGSU WEICHENG ENVIRONMENTAL PROTECTION TECH DEV CO LTD
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Patent Information

Application Number
CN202522473444.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-21
Publication Date
2026-10-13
Estimated Expiration
2035-11-21

AI Technical Summary

Technical Problem

如果发生了布袋被烧事件,不仅会影响当时正在进行的火化工作,还要停用设备一段时间进行维修

Benefits of technology

本实用新型采用全新的结构设计,有效确保了设备的使用安全性,避免了因设备故障而引发的社会矛盾,为营造和谐社会打下坚实的基础,有效减少了设备故障需要维修所产生的浪费,为国家节约了不必要的开支;由于设备结构简单,有利于日常的维护和保养,维护和保养时的便利性更强,操作更方便,成本也更低。

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a cremation incineration equipment technical field especially, relate to a kind of spark intercept processor.The utility model adopts the technical scheme: including being connected together and for the upper box and lower box of intercommunication, the upper box is cuboid structure, the lower box is inverted conical structure, the lower end of the upper box and the lower box connecting position is placed by supporting foot welding together, the right side upper end position of the lower box is equipped with flue gas inlet with opening to right side, the left side upper end position of the upper box is equipped with flue gas outlet with opening to left side, the upper end of the upper box is equipped with whole sealing movable cover plate.The utility model has the advantages that: effectively reduce the waste generated by equipment failure needs maintenance, unnecessary expenditure is saved, it is favorable to routine maintenance and maintenance, the convenience when maintaining and maintaining is stronger, operation is more convenient, cost is also lower.
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Description

Technical Field

[0001] This utility model relates to the field of cremation and incineration equipment technology, and in particular to a Mars interception processor. Background Technology

[0002] With the increasing emphasis on environmental protection by the state, flue gas dust removal and purification systems are widely used in the incineration (cremation) equipment industry, playing a crucial role in purifying flue gas emissions and treating harmful gases. Among these, baghouse dust collectors are the main equipment for filtering flue gas dust, effectively bringing emission levels to meet relevant national standards. However, they have a fatal flaw: if a spark enters the baghouse dust collector, it will ignite the dust on the filter bags, burning all the bags. Therefore, handling sparks is a major challenge in the entire process. Currently, the common practice is to use a cyclone dust collector, installing it before the baghouse dust collector. Through the principle of centrifugal gravity, it collects and treats flake-shaped sparks, protecting the baghouse dust collector to some extent. However, cyclone dust collectors can only handle relatively large sparks; some smaller sparks are not affected by centrifugal gravity and continue to drift into the baghouse dust collector under the suction of the induced draft fan. Because of the high wind speed, these small sparks and dust particles can accumulate in large quantities on the fabric bags in a short period of time, igniting the dust and burning all the bags. This is the main reason why many users frequently experience fabric bags burning. If a fabric bag burns, it will not only affect the ongoing cremation work but also require the equipment to be shut down for a period of time for repairs. Utility Model Content

[0003] The purpose of this invention is to provide a spark interceptor processor that eliminates all sparks and dust in the flue gas before it enters the bag filter, effectively protecting the safety of the bag filter, ensuring the normal operation of the cremation process, and reducing unnecessary maintenance costs.

[0004] The technical solution of this utility model is as follows: A Mars interception processor, characterized in that it comprises an upper housing and a lower housing connected together and communicating with each other. The upper housing has a cuboid structure, and the lower housing has an inverted conical structure. The lower ends of the upper and lower housings are welded together at the connection point via supporting feet. The lower housing has a flue gas inlet opening to the right at its upper right side, and the upper housing has a flue gas outlet opening to the left at its upper left side. The upper end of the upper housing has an integrally sealed movable cover. The upper interior of the upper housing has a sealed and stable isolation plate welded to the inner wall of the upper housing. The air outlet is located above the sealed and stable isolation plate, which is sealed to the interior of the upper housing. The sealed and stable isolation plate is provided with evenly distributed detachable stainless steel mesh filter cartridges. The interior of the upper housing is provided with a blow pipe located above the sealed and stable isolation plate. The lower end of the blow pipe is provided with a blow nozzle extending into the interior of each stainless steel mesh filter cartridge, located directly above the lower end of the blow pipe. The exterior of the blow pipe extends from the exterior of the upper housing and is connected to a high-pressure air tank via a solenoid valve. The lower end of the lower housing is provided with an automatic unloader.

[0005] Furthermore, both the upper and lower housings are welded from stainless steel plates, and the dimensions of the lower end of the upper housing are the same as the dimensions of the upper end of the lower housing.

[0006] Furthermore, a transverse reinforcing support beam is provided at the lower end of the support foot.

[0007] Furthermore, flue gas duct mounting plates are respectively provided on the outer side of the flue gas inlet and the flue gas outlet.

[0008] Furthermore, the blow nozzle has an inverted conical structure, and the lower end of the inverted conical structure is a cylindrical blow outlet.

[0009] The beneficial effects of this utility model are: This utility model adopts a brand-new structural design, which effectively ensures the safety of equipment use, avoids social conflicts caused by equipment failure, lays a solid foundation for creating a harmonious society, effectively reduces the waste caused by equipment failure and maintenance, and saves the country unnecessary expenses. Due to the simple structure of the equipment, it is conducive to daily maintenance and upkeep, making maintenance and upkeep more convenient, easier to operate, and lower in cost. Attached Figure Description

[0010] Figure 1 This is a schematic diagram of the structure of this utility model; In the diagram: 1. Upper housing, 2. Lower housing, 3. Supporting feet, 4. Flue gas inlet, 5. Flue gas outlet, 6. Sealed and stable isolation plate, 7. Stainless steel mesh filter cartridge, 8. Pulse jet pipe, 9. Pulse jet nozzle, 10. Solenoid valve, 11. High-pressure gas tank, 12. Overall sealed movable cover plate, 13. Automatic unloader. Detailed Implementation

[0011] like Figure 1As shown, a Mars interceptor processor includes an upper housing 1 and a lower housing 2 connected and communicating with each other. The upper housing 1 has a cuboid structure, and the lower housing 2 has an inverted conical structure. The lower ends of the upper housing 1 and the lower housing 2 are welded together by supporting feet 3 to ensure the overall structural strength. A flue gas inlet 4 opening to the right is located on the upper right side of the lower housing 2, and a flue gas outlet 5 opening to the left is located on the upper left side of the upper housing 1. The upper end of the upper housing 1 is equipped with an integrally sealed movable cover 12 for easy maintenance and cleaning. A sealed and stable isolation plate 6, welded to the inner wall of the upper housing 1, is located on the upper part of the interior of the upper housing 1, separating the interior into two spaces. The flue gas outlet 5 is located above the sealed and stable isolation plate 6, which is sealed to the interior of the upper housing 1. The sealed and stable isolation plate 6 has evenly distributed detachable stainless steel mesh filter cartridges 7, which filter sparks and dust during use. Inside the upper housing 1, above the sealed and stable isolation plate 6, there is a blow pipe 8. The lower end of the blow pipe 8, directly above each stainless steel mesh filter cartridge 7, has a blow nozzle 9 extending into the interior of each cartridge. The blow pipe 8 extends outward from the upper housing 1 and is connected to a high-pressure air tank 11 via a solenoid valve 10, enabling efficient and comprehensive cleaning. The lower housing 2 has an automatic unloader 13 at its lower end, which can be an existing automatic unloader for collecting and discharging sparks, impurities, and dust. It adopts a brand-new structural design. A heat-resistant steel plate is welded to the upper part of the upper chamber, sealing it from the lower square chamber. Circular holes are evenly cut into the heat-resistant steel plate according to the diameter of the stainless steel mesh filter cartridges for installation. Blowpipes are arranged inside the upper chamber according to the arrangement of the stainless steel mesh filter cartridges, with one end extending out of the chamber for connection to the solenoid valve and high-pressure air source. A movable cover is installed at the top of the upper chamber for sealing and routine maintenance. Square steel is welded to the four corners of the lower chamber to form support legs, which are connected laterally. An automatic unloader is installed at the bottom of the conical hopper of the lower chamber for outputting sparks and dust. A movable ash bin is placed below the unloader for collecting and treating sparks and dust. When flue gas enters the spark interceptor processor from the conical hopper inlet, all flaky dust and sparks are intercepted by the stainless steel wire mesh. Due to the small aperture of the stainless steel wire mesh, even tiny sparks are intercepted outside the filter cartridges. The remaining flue gas enters the stainless steel wire mesh filter cartridge and, under the suction of the induced draft fan, flows from the top outlet to the next process. During incineration (cremation), dust and sparks continuously accumulate on the stainless steel wire mesh. If not cleaned promptly, the wire mesh will become clogged, affecting the negative pressure required for combustion.Therefore, a timed dust removal system has been installed, using a high-pressure air source to perform reverse dust removal on the stainless steel wire mesh filter cartridges through the dust removal pipeline at regular intervals. The dust removed is output into the dust bin below the output box, so as not to affect the normal operation of the equipment.

[0012] Preferably, both the upper housing 1 and the lower housing 2 are welded from stainless steel plates. The dimensions of the lower end of the upper housing 1 are the same as the dimensions of the upper end of the lower housing 2, which improves the overall structural strength, enhances the high-temperature resistance during use, and ensures greater safety during use.

[0013] Preferably, the lower end of the support foot 3 is provided with a transverse reinforcing support beam, which can effectively strengthen the support strength at the bottom.

[0014] Preferably, flue gas inlet 4 and flue gas outlet 5 are respectively provided with flue gas pipe installation and fixing plates on their outer sides, which makes the fixing operation more convenient and more secure when installing and cooperating with external pipe structures, and can be used with auxiliary fixing components for quick fastening installation.

[0015] Preferably, the blow nozzle 9 has an inverted conical structure, and the lower end of the inverted conical structure is a cylindrical blow outlet, which results in greater output pressure and better cleaning performance during air blowing.

[0016] The above description is the preferred embodiment of this utility model. It should be noted that for those skilled in the art, several improvements or substitutions can be made without departing from the principle of this utility model, and these improvements or substitutions should also be considered within the protection scope of this utility model.

Claims

1. A Mars interception processor, characterized in that: The enclosure includes an upper housing (1) and a lower housing (2) that are connected and interconnected. The upper housing (1) is a cuboid structure, and the lower housing (2) is an inverted conical structure. The lower ends of the upper housing (1) and the lower housing (2) are welded together by supporting feet (3). The lower housing (2) has a flue gas inlet (4) with an opening to the right at the upper right side. The upper housing (1) has a flue gas outlet (5) with an opening to the left at the upper left side. The upper end of the upper housing (1) is equipped with an integrally sealed movable cover plate (12). The upper interior of the upper housing (1) is equipped with a sealed and stable isolation plate (6) that is welded to the inner wall of the upper housing (1). The flue gas outlet (5) is located on the sealed and stable isolation plate. Above the plate (6), the sealing and stabilizing isolation plate (6) is sealed to the inside of the upper box (1). The sealing and stabilizing isolation plate (6) is provided with evenly distributed detachable stainless steel mesh filter cylinders (7). The inside of the upper box (1) is provided with a blow pipe (8) above the sealing and stabilizing isolation plate (6). The lower end of the blow pipe (8) is provided with a blow port (9) extending into the inside of each stainless steel mesh filter cylinder (7) directly above it. The outside of the blow pipe (8) extends out from the outside of the upper box (1). The outside of the blow pipe (8) is connected to a high-pressure gas tank (11) through a solenoid valve (10). The lower end of the lower box (2) is provided with an automatic unloader (13).

2. The Mars interception processor according to claim 1, characterized in that: Both the upper box (1) and the lower box (2) are welded from stainless steel plates. The dimensions of the lower end of the upper box (1) are the same as the dimensions of the upper end of the lower box (2).

3. A Mars interception processor according to claim 1, characterized in that: The lower end of the support foot (3) is provided with a transverse reinforcing support beam.

4. A Mars interception processor according to claim 1, characterized in that: The flue gas inlet (4) and the flue gas outlet (5) are respectively provided with flue gas pipe mounting plates on their outer sides.

5. A Mars interception processor according to claim 1, characterized in that: The blow nozzle (9) has an inverted conical structure, and the lower end of the inverted conical structure is a cylindrical blow outlet.