Adjustable air supply port for clean rooms

Abstract

The utility model discloses an adjustable air outlet for clean room, including filter box, second air outlet subassembly and first air guide subassembly, one end of filter box is provided with first air inlet pipeline and second air inlet pipeline, and the other end of filter box is provided with first air outlet subassembly and second air outlet subassembly, and the air outlet of first air outlet subassembly and second air outlet subassembly is provided with first air guide subassembly and second air guide subassembly respectively, and the side wall of filter box one side is fixed with PLC controller, the utility model discloses through preset program can accurate control the air output of first air outlet subassembly and second air outlet subassembly, the air speed still can adjust the air direction of first air guide subassembly and second air guide subassembly to satisfy the diversification demand of air flow and flow direction in different areas in clean room.

Description

Technical Field

[0001] This utility model relates to the field of air outlet application technology, specifically an adjustable air outlet for cleanrooms. Background Technology

[0002] Cleanrooms, as special spaces with strict requirements for environmental cleanliness, temperature, humidity, and pressure, are widely used in many fields with extremely high requirements for the production environment, such as electronics, pharmaceuticals, food, and bioengineering. In these fields, product quality and the stability of the production process are closely related to the environmental control of the cleanroom. As a key component of the cleanroom air supply system, the performance of the air outlet directly affects the overall environmental quality of the cleanroom. Traditional cleanroom air outlets are mostly fixed structures, and their parameters such as air supply angle and air volume are difficult to adjust flexibly after installation. In actual cleanroom operation, different production processes and working scenarios may require different air supply modes. Therefore, we propose an adjustable air outlet for cleanrooms. Utility Model Content

[0003] The purpose of this invention is to provide an adjustable air outlet for cleanrooms to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: an adjustable air outlet for cleanrooms, comprising a filter housing, a second air outlet assembly, and a first air guide assembly. One end of the filter housing is equipped with a first air inlet pipe and a second air inlet pipe, and the other end of the filter housing is equipped with a first air outlet assembly and a second air outlet assembly. The air outlet draws in external air through the first and second air inlet pipes, filters and purifies it within the filter housing, and then delivers clean air into the cleanroom through the adjustable first and second air outlet assemblies. Furthermore, the air intake can be adjusted according to the actual needs of the cleanroom. The relevant parameters of the air output can be flexibly adjusted. The first air output component and the second air output component are respectively installed at the air outlet of the first air output component and the second air output component. A PLC controller is fixed on one side wall of the filter box. The PLC controller is electrically connected to the first air output component, the second air output component, the first air output component and the second air output component. Through preset programs, the air output volume and air output speed of the first air output component and the second air output component can be precisely controlled. The air output direction of the first air output component and the second air output component can also be adjusted to meet the diverse needs of different areas in the clean room for air flow and direction.

[0005] Preferably, a first coarse filter and a second coarse filter are installed on one side of the filter housing, and an activated carbon filter structure is installed on another side of the filter housing. A first adsorption fan and a second suction fan are installed inside the filter housing. The first and second coarse filters are mainly used to perform preliminary filtration on the external air drawn in through the first and second air intake pipes, intercepting larger dust and impurities to reduce the burden on subsequent filtration structures. The activated carbon filter structure can further adsorb odors, harmful gases, and fine particles in the air, improving air cleanliness. The first adsorption fan and the second suction fan work together. The first adsorption fan is responsible for adsorbing the air after coarse filtration and activated carbon filtration into a specific area inside the filter housing, while the second suction fan accelerates the treated air towards the first and second air outlet components, ensuring that the air can enter the cleanroom efficiently and stably.

[0006] Preferably, the first adsorption fan and the second adsorption fan are arranged side by side at the air outlet of the filter box along the airflow direction. The first adsorption fan and the second adsorption fan are located behind the activated carbon filter structure. After the air is fully purified by the activated carbon filter structure, it can be immediately and efficiently adsorbed by the first adsorption fan to a specific area. Then, the second adsorption fan can quickly push the treated air to the air outlet component, avoiding the retention of air in the filter box and secondary pollution. At the same time, this side-by-side arrangement can also balance the air pressure to a certain extent, ensuring the uniformity and stability of the air outlet, and further improving the quality and cleanliness of the air delivered into the clean room.

[0007] Preferably, the second air outlet assembly is equipped with an air outlet pipe. One end of the air outlet pipe is fitted with a rectangular fixing plate via a metal flexible hose, and the other end is fitted with an annular fixing plate. A flange is installed on the side wall of the air outlet pipe. The air outlet pipe is made of corrosion-resistant, high-strength material to ensure it will not be damaged by trace amounts of corrosive substances in the air during long-term use, and can withstand certain pressure changes. The rectangular fixing plate has multiple mounting holes, allowing it to be securely fixed to the cleanroom wall or a designated installation location using bolts, ensuring the stability of one end of the air outlet pipe. The annular fixing plate is used to connect to subsequent ventilation ducts or other equipment; its inner diameter matches the outer diameter of the air outlet pipe, and the connection is sealed to prevent air leakage.

[0008] Preferably, the first air guiding component is equipped with an air guiding pipe, the lower end of which is equipped with a solenoid valve, and the upper end of which is equipped with an air outlet hood via a connecting disc. The air guiding pipe is made of high-quality metal material, which has good air guiding performance and a certain pressure resistance, ensuring the stability and smoothness of air during transmission. The solenoid valve can precisely control the air flow in the air guiding pipe and flexibly adjust the air delivery according to the actual needs of the cleanroom, achieving precise control of the air supply volume. The connecting disc plays a role in stabilizing the connection, tightly connecting the air outlet hood to the air guiding pipe, ensuring the sealing of the connection and preventing air leakage.

[0009] Compared with the prior art, the beneficial effects of this utility model are: This utility model features an exhaust pipe with flanges mounted on its side walls. The exhaust pipe is made of corrosion-resistant, high-strength material to ensure it will not be damaged by trace amounts of corrosive substances in the air during long-term use, while also withstanding certain pressure changes. A rectangular fixing plate has multiple mounting holes, allowing it to be securely fixed to the cleanroom wall or a designated installation location using bolts, ensuring the stability of one end of the exhaust pipe. An annular fixing plate is used for connection to subsequent ventilation ducts or other equipment; its inner diameter matches the outer diameter of the exhaust pipe, and the connection is sealed to prevent air leakage.

[0010] The first and second coarse filters of this invention are mainly used to perform preliminary filtration of external air drawn in through the first and second air intake pipes, intercepting larger dust and impurities to reduce the burden on subsequent filtration structures. The activated carbon filter structure can further adsorb odors, harmful gases and fine particles in the air, improving air cleanliness. The first adsorption fan and the second suction fan work together. The first adsorption fan is responsible for adsorbing the air after coarse filtration and activated carbon filtration into a specific area inside the filter box, while the second suction fan accelerates the treated air towards the first and second air outlet components, ensuring that the air can enter the cleanroom efficiently and stably. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the left side of this utility model; Figure 2 This is a schematic diagram on the right side of the present invention; Figure 3 This is a schematic diagram of the internal structure of the filter box of this utility model; In the diagram: 1. First air intake pipe; 2. Second air intake pipe; 3. Filter box; 31. First coarse filter screen; 32. Second coarse filter screen; 33. Activated carbon filter structure; 34. First adsorption fan; 35. Second adsorption fan; 4. First air outlet assembly; 5. Second air outlet assembly; 51. Air outlet pipe; 52. Rectangular fixing plate; 53. Metal hose; 54. Annular fixing plate; 55. Flange; 6. Second air guide assembly; 7. First air guide assembly; 71. Solenoid valve; 72. Air guide pipe; 73. Connecting disc; 74. Air outlet hood; 8. PLC controller. Detailed Implementation

[0012] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0013] Please see Figure 1-3 This utility model provides an embodiment of an adjustable air outlet for cleanrooms, comprising a filter housing 3, a second air outlet assembly 5, and a first air guide assembly 7. One end of the filter housing 3 is equipped with a first air inlet pipe 1 and a second air inlet pipe 2, and the other end is equipped with a first air outlet assembly 4 and a second air outlet assembly 5. The air outlet draws in external air through the first air inlet pipe 1 and the second air inlet pipe 2, filters and purifies it in the filter housing 3, and then delivers the clean air into the cleanroom through the adjustable first air outlet assembly 4 and the second air outlet assembly 5. The intake and exhaust air can be adjusted according to the actual needs of the cleanroom. The relevant parameters can be flexibly adjusted. The first air outlet component 7 and the second air outlet component 6 are respectively installed at the air outlet of the first air outlet component 4 and the second air outlet component 5. A PLC controller 8 is fixed on one side wall of the filter box 3. The PLC controller 8 is electrically connected to the first air outlet component 4, the second air outlet component 5, the first air outlet component 7 and the second air outlet component 6. Through preset programs, the air volume and air speed of the first air outlet component 4 and the second air outlet component 5 can be precisely controlled. The air direction of the first air outlet component 7 and the second air outlet component 6 can also be adjusted to meet the diverse needs of different areas in the clean room for air flow and direction.

[0014] The filter housing 3 has a first coarse filter 31 and a second coarse filter 32 installed on one side, and an activated carbon filter structure 33 installed on the other side. Inside the filter housing 3, a first adsorption fan 34 and a second suction fan 35 are installed. The first coarse filter 31 and the second coarse filter 32 are mainly used to perform preliminary filtration on the external air drawn in through the first air intake pipe 1 and the second air intake pipe 2, intercepting larger dust and impurities to reduce the burden on subsequent filtration structures. The activated carbon filter structure 33 can further adsorb odors, harmful gases and fine particles in the air, improving the cleanliness of the air. The first adsorption fan 34 and the second suction fan 35 work together. The first adsorption fan 34 is responsible for adsorbing the air after coarse filtration and activated carbon filtration into a specific area inside the filter housing 3, while the second suction fan 35 accelerates the treated air towards the first air outlet component 4 and the second air outlet component 5, ensuring that the air can enter the clean room efficiently and stably.

[0015] The first adsorption fan 34 and the second adsorption fan 35 are arranged side by side at the air outlet of the filter box 3 along the airflow direction. The first adsorption fan 34 and the second adsorption fan 35 are located behind the activated carbon filter structure 33. After the air is fully purified by the activated carbon filter structure 33, it can be immediately and efficiently adsorbed by the first adsorption fan to a specific area. Then the second adsorption fan can quickly push the treated air to the air outlet component, avoiding the retention of air in the filter box and secondary pollution. At the same time, this side-by-side arrangement can also balance the air pressure to a certain extent, ensure the uniformity and stability of the air outlet, and further improve the quality and cleanliness of the air delivered into the clean room.

[0016] The second air outlet assembly 5 is equipped with an air outlet pipe 51. One end of the air outlet pipe 51 is fitted with a rectangular fixing plate 52 via a metal flexible hose 53, and the other end is fitted with an annular fixing plate 54. A flange 55 is installed on the side wall of the air outlet pipe 51. The air outlet pipe 51 is made of corrosion-resistant and high-strength material to ensure that it will not be damaged by trace amounts of corrosive substances in the air during long-term use, and can withstand certain pressure changes. The rectangular fixing plate 52 has multiple mounting holes, which can be bolted to securely fix it to the wall of the clean room or a designated installation location to ensure the stability of one end of the air outlet pipe 51. The annular fixing plate 54 is used to connect to subsequent ventilation ducts or other equipment. Its inner diameter matches the outer diameter of the air outlet pipe 51, and the connection is designed with a seal to prevent air leakage.

[0017] The first air guiding component 7 is equipped with an air guiding pipe 72. A solenoid valve 71 is installed at the lower end of the air guiding pipe 72, and an air outlet hood 74 is installed at the upper end of the air guiding pipe 72 via a connecting disc 73. The air guiding pipe 72 is made of high-quality metal material, which has good air guiding performance and a certain pressure resistance, and can ensure the stability and smoothness of air during transmission. The solenoid valve 71 can precisely control the air flow in the air guiding pipe 72, and flexibly adjust the air delivery according to the actual needs of the cleanroom to achieve precise control of the air supply volume. The connecting disc 73 plays a role in stabilizing the connection, tightly connecting the air outlet hood 74 to the air guiding pipe 72, ensuring the sealing of the connection and preventing air leakage.

[0018] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. An adjustable air outlet for a cleanroom, comprising a filter housing (3), a second air outlet assembly (5), and a first air guide assembly (7), characterized in that: The filter housing (3) is equipped with a first air inlet pipe (1) and a second air inlet pipe (2) at one end, and a first air outlet component (4) and a second air outlet component (5) at the other end. A first air guide component (7) and a second air guide component (6) are respectively installed at the air outlets of the first air outlet component (4) and the second air outlet component (5). A PLC controller (8) is fixed on one side wall of the filter housing (3).

2. The adjustable air outlet for cleanrooms according to claim 1, characterized in that: The filter box (3) is equipped with a first coarse filter screen (31) and a second coarse filter screen (32) on one side, and an activated carbon filter structure (33) is installed on one side. The filter box (3) is equipped with a first adsorption fan (34) and a second adsorption fan (35) inside.

3. An adjustable air supply outlet for cleanrooms according to claim 2, characterized in that: The first adsorption fan (34) and the second adsorption fan (35) are arranged side by side at the air outlet of the filter box (3) along the airflow direction, and the first adsorption fan (34) and the second adsorption fan (35) are located behind the activated carbon filter structure (33).

4. An adjustable air supply outlet for cleanrooms according to claim 1, characterized in that: The second air outlet assembly (5) is provided with an air outlet pipe (51). One end of the air outlet pipe (51) is fitted with a rectangular fixing plate (52) through a metal flexible hose (53), and the other end of the air outlet pipe (51) is fitted with an annular fixing plate (54). A flange (55) is installed on the side wall of the air outlet pipe (51).

5. An adjustable air supply outlet for cleanrooms according to claim 1, characterized in that: The first air guide assembly (7) is equipped with an air guide pipe (72), the lower end of the air guide pipe (72) is equipped with a solenoid valve (71), and the upper end of the air guide pipe (72) is equipped with an air outlet cover (74) via a connecting disc (73).

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