A resin curing oven with constant temperature control
Patent Information
- Application Number
- CN202522424420.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-14
- Publication Date
- 2026-10-13
- Estimated Expiration
- 2035-11-14
AI Technical Summary
传统的树脂固化烘箱往往存在温度不均匀的问题,导致部分树脂固化过度,部分树脂固化不足,从而影响产品的整体品质,因此,提出一种带有恒温控制的树脂固化烘箱
[0012]与现有技术相比,本实用新型的有益效果是:通过两个竖板分隔成三个空腔,并分别设置风机和加热器,使得热风能够在烘箱内部形成循环,提高了热效率,确保了树脂固化的均匀性;通过出风管内部设置的分流组件,通过涡扇和分流板的共同作用,进一步增强了热风的分散效果,使得烘箱内部温度更加均匀;通过烘箱内部设置的导向滑槽和置物板,方便了树脂的放置和取出,提高了操作效率。
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Figure CN224850764U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of curing oven technology, specifically a resin curing oven with constant temperature control. Background Technology
[0002] Resin is a high molecular weight polymer with the molecular formula (C11H12O3)n. It refers to a class of polymers containing two or more epoxy groups in their molecules. It is a condensation product of epichlorohydrin and bisphenol A or polyols. Due to the chemical activity of epoxy groups, it can be ring-opened by various compounds containing active hydrogen, and cured and cross-linked to form a network structure. Therefore, it is a thermosetting resin. Bisphenol A type epoxy resin not only has the largest output and the most complete variety, but also new modified varieties are constantly being added, and the quality is constantly improving.
[0003] In resin processing, the curing stage is crucial, and temperature control during curing directly affects the performance and quality of the cured resin. Traditional resin curing ovens often suffer from uneven temperature, leading to over-curing in some areas and under-curing in others, thus affecting the overall quality of the product. Therefore, a resin curing oven with constant temperature control is proposed. Utility Model Content
[0004] The purpose of this invention is to provide a resin curing oven with constant temperature control to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: It includes an oven and two filter plates. An air supply box is connected to the top of the oven, and two vertical plates are connected inside the air supply box, dividing the oven interior into three cavities. A fan is connected to one side of each of the two vertical plates. Multiple strip-shaped through holes are opened on both sides of the oven at the second cavity position. Air ducts are connected to both sides of the oven, and an air outlet pipe is connected to one end of each of the two air ducts, extending into the oven interior at both ends. Two heaters are connected to the front surface of the oven, with their output ends extending into the first and third cavities respectively. Diverter components are connected to both ends of each of the two air outlet pipes. Two guide grooves are opened at the bottom of the oven interior, and connecting sliders are slidably arranged inside the guide grooves. A shelf is connected to the top of each connecting slider, and a magnet is connected to one end of each guide groove. Multiple electric heating tubes are connected to both sides of the oven interior wall.
[0006] Preferably, the diversion assembly includes four connecting rods connected inside the air outlet duct, bearings connecting the four connecting rods, rotating rods connected to the inner rings of the bearings, the top of the rotating rods being tapered with its sharp end facing upwards, a turbine fan being connected to the top surface of the rotating rods close to its tip, and four diversion plates being connected to the surface of the rotating rods inside the oven.
[0007] Preferably, the top and rear sides of the air supply box are provided with insertion slots above the second cavity. The two filter plates are inserted into the second cavity of the air supply box through the insertion slots and fit against the inner side of the strip-shaped through hole. The top of the filter plate is provided with a lifting handle.
[0008] Preferably, the top of the oven is equipped with exhaust pipes on both sides of the air supply box, and an electromagnetic valve is connected inside the exhaust pipe.
[0009] Preferably, two sets of temperature sensors are connected to the upper half of the front side of the oven, and two door panels are hinged to the front side of the oven below the temperature sensors. A rotating handle is connected to one side of each of the two door panels, and a transparent observation window is opened above the rotating handle on one side of each of the two door panels.
[0010] Preferably, a controller is connected to one side of the door panel to the right of the rotary handle, and the controller is electrically connected to the electric heating element, the solenoid valve and the temperature sensor.
[0011] Preferably, the bottom of the oven is provided with four support legs, and the four support legs are arranged in a rectangular shape.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: the three cavities are divided by two vertical plates, and each cavity is equipped with a fan and a heater, which allows hot air to circulate inside the oven, improving thermal efficiency and ensuring the uniformity of resin curing; the flow distribution component inside the air outlet duct, through the combined action of the turbine fan and the flow distribution plate, further enhances the dispersion effect of hot air, making the temperature inside the oven more uniform; the guide groove and shelf inside the oven facilitate the placement and removal of resin, improving operational efficiency. Attached Figure Description
[0013] Figure 1 This is a front view of a resin curing oven with constant temperature control. Figure 2 This is a schematic diagram of the front section of a resin curing oven with constant temperature control. Figure 3 This is a side sectional view of a resin curing oven with constant temperature control. Figure 4This is a schematic diagram of the top cross-sectional structure of the air supply box of a resin curing oven with constant temperature control. Figure 5 for Figure 3 Enlarged schematic diagram of the middle section structure.
[0014] In the diagram: 1. Oven; 2. Air supply box; 3. Vertical plate; 4. Fan; 5. Strip-shaped through hole; 6. Air supply pipe; 7. Air outlet pipe; 8. Heater; 9. Diverter assembly; 91. Connecting rod; 92. Bearing; 93. Rotating rod; 94. Turbine fan; 95. Diverter plate; 10. Guide groove; 11. Connecting slider; 12. Shelf; 13. Magnet; 14. Electric heating element; 15. Filter plate; 16. Lifting handle; 17. Exhaust pipe; 18. Solenoid valve; 19. Temperature sensor; 20. Door panel; 21. Rotating handle; 22. Transparent observation window; 23. Controller; 24. Support leg. Detailed Implementation
[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0016] Please see Figures 1-5 This utility model provides a technical solution, including an oven 1 and two filter plates 15. An air supply box 2 is connected to the top of the oven 1. Two vertical plates 3 are connected inside the air supply box 2, dividing the interior of the oven 1 into three cavities. A fan 4 is connected to one side of each of the two vertical plates 3. Multiple strip-shaped through holes 5 are opened on both sides of the oven 1 at the second cavity position. Air ducts 6 are connected to both the left and right sides of the oven 1. An air outlet pipe 7 is connected to one end of each of the two air ducts 6, and both ends of the two air outlet pipes 7 extend into the oven cavity. Inside the oven 1, two heaters 8 are connected to the front surface of the oven 1, and the output ends of the two heaters 8 extend into the first and third cavities respectively. Two air outlet pipes 7 are connected to the flow diversion components 9 at both ends. Two guide slides 10 are opened at the bottom of the oven 1. A connecting slider 11 is slidably installed inside the guide slide 10. A shelf 12 is connected to the top of the connecting slider 11. A magnet 13 is connected to one end of the guide slide 10. Multiple electric heating tubes 14 are connected to both sides of the inner wall of the oven 1.
[0017] The flow distribution assembly 9 includes four connecting rods 91 connected inside the air outlet duct 7. Bearings 92 are connected between the four connecting rods 91. A rotating rod 93 is connected to the inner ring of the bearing 92. The top of the rotating rod 93 is tapered with its sharp end facing upward. A turbofan 94 is connected to the top surface of the rotating rod 93 close to its tip. Four flow distribution plates 95 are connected to the surface of the rotating rod 93 inside the oven 1. The function of the flow distribution plate 95 is that when the fan 4 delivers outside air to the air outlet duct 7 through the air supply duct 6, the power generated by the air flow will drive the turbofan 94 to rotate. The rotation of the turbofan 94 will in turn drive the rotating rod 93 to rotate within the bearing 92. The rotation of the rotating rod 93 will cause the four flow distribution plates 95 on its surface to rotate as well. The rotation of the flow distribution plates 95 can split and disperse the airflow blown out of the air outlet duct 7, so that the airflow is more evenly distributed inside the oven 1, thereby ensuring that the temperature in various positions inside the oven 1 is more uniform, which is conducive to the curing of the resin and improves the curing effect.
[0018] The air supply box 2 has insertion slots on both the front and rear sides at the top, above the second cavity. Two filter plates 15 are inserted into the second cavity of the air supply box 2 through the insertion slots and fit against the inner side of the strip-shaped through hole 5. A lifting handle 16 is connected to the top of the filter plate 15. Its function is to filter the air entering the air supply box 2 when necessary. The two filter plates 15 can be inserted into the second cavity of the air supply box 2 through the insertion slots, so that the filter plates 15 fit against the inner side of the strip-shaped through hole 5. In this way, the outside air will be filtered by the filter plates 15 as it enters the second cavity of the air supply box 2 through the strip-shaped through hole 5, removing dust and other impurities from the air and ensuring the cleanliness of the air entering the oven 1, which is beneficial to the resin curing process. The lifting handle 16 connected to the top of the filter plate 15 makes it easy to pull the filter plate 15 out of the air supply box 2 when cleaning or replacement is needed.
[0019] The top of the oven 1 is connected to exhaust pipes 17 on both sides of the air supply box 2. Each exhaust pipe 17 is equipped with a solenoid valve 18. The function of the solenoid valve 18 is to open when the resin curing process inside the oven 1 is complete or when the internal air pressure needs to be adjusted, allowing the gas inside the oven 1 to be discharged through the exhaust pipe 17. This ensures stable internal air pressure and also helps to remove any odors or other gases that may be present inside the oven 1, improving the working environment. When venting is not required, the solenoid valve 18 is closed to prevent untreated outside air from entering the oven 1 and affecting the resin curing effect.
[0020] Two sets of temperature sensors 19 are connected to the upper half of the front side of the oven 1. Below the temperature sensors 19, two door panels 20 are hinged to the front of the oven 1. Each door panel 20 has a rotating handle 21 connected to one side, and a transparent observation window 22 is provided above the rotating handle 21 on one side of each door panel 20. The purpose of the window 22 is to allow the temperature sensors 19 to monitor the internal temperature of the oven 1 in real time and feed the temperature information back to the constant temperature control system. This allows the constant temperature control system to accurately adjust the internal temperature of the oven 1 according to the preset temperature, ensuring that the resin curing process takes place in a suitable temperature environment. The hinged door panels 20 are conveniently located on the front of the oven 1 for easy opening when resin samples need to be placed in or removed. The rotating handle 21 makes opening and closing the door panels 20 more convenient and effortless. The transparent observation window 22 allows the operator to directly observe the curing process of the resin inside the oven 1 without opening the door panels 20, enabling timely monitoring of the curing progress and avoiding frequent opening of the door panels 20, which could allow outside air to enter and affect the curing effect, as well as cause heat loss.
[0021] One of the door panels 20 has a controller 23 connected to the right of the rotating handle 21. The controller 23 is electrically connected to the electric heating element 14, the solenoid valve 18, and the temperature sensor 19. Its function is to receive temperature information from the temperature sensor 19 and adjust the heating power of the electric heating element 14 according to preset temperature parameters to maintain a constant internal temperature of the oven 1. Simultaneously, the controller 23 can also control the opening and closing of the solenoid valve 18, precisely regulating the gas flow rate within the oven 1 to provide suitable environmental conditions for resin curing. Operators can conveniently set and adjust the operating parameters of the oven 1 through the controller 23, improving operational convenience and the controllability of the curing process.
[0022] The bottom of the oven 1 is connected to four support legs 24, which are arranged in a rectangular shape. Their function is to provide stable support for the oven 1, ensuring that the oven 1 remains stable during operation and preventing shaking or tilting due to uneven ground or external forces, thereby ensuring the stability and reliability of the resin curing process.
[0023] Working principle: First, the resin sample to be cured is placed on the placement plate 12. Since the placement plate 12 is slidably positioned in the guide groove 10 via the connecting slider 11, it can be easily pushed into the oven 1. The magnet 13 at one end of the guide groove 10 can provide a certain degree of adsorption and positioning for the connecting slider 11, preventing the placement plate 12 from moving randomly during operation. Then, the two door panels 20 are closed and locked by rotating the handle 21. At this time, the internal condition of the oven 1 can be observed through the transparent observation window 22. The fan 4 is started, and the fan 4 draws outside air into the second cavity of the air supply box 2 through the strip-shaped through-hole 5. During the air entry process, it will be filtered by the filter plate 15 to remove dust and other impurities, ensuring the cleanliness of the air entering the oven 1. Filtered air is delivered to the outlet duct 7 through the air duct 6. The power generated by the airflow drives the turbofan 94 to rotate. The turbofan 94 drives the rotating rod 93 to rotate within the bearing 92. The four diverter plates 95 on the surface of the rotating rod 93 also rotate accordingly, diverting and dispersing the airflow blown out of the outlet duct 7, making the airflow more evenly distributed inside the oven 1. At the same time, the heater 8 and the electric heating tube 14 are activated. The output end of the heater 8 extends into the first and third cavities, and the electric heating tube 14 is located on the left and right sides of the inner wall of the oven 1. Together, they heat the inside of the oven 1, raising the temperature inside the oven 1. The temperature sensor 19 monitors the temperature inside the oven 1 in real time and feeds the temperature information back to the controller 23. The controller 23 adjusts the heating power of the electric heating tube 14 according to the preset temperature parameters to maintain a constant temperature inside the oven 1. When the resin curing process is complete inside oven 1 or when internal air pressure needs to be adjusted, controller 23 controls solenoid valve 18 to open, allowing the gas inside oven 1 to be discharged through exhaust pipe 17, ensuring stable internal air pressure and removing any potential odors. When venting is not required, solenoid valve 18 is closed to prevent untreated outside air from entering oven 1. Throughout the resin curing process, operators can easily set and adjust the operating parameters of oven 1 using controller 23, improving operational convenience and controllability of the curing process.
[0024] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0025] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A resin curing oven with constant temperature control, comprising an oven (1) and two filter plates (15), characterized in that: The top of the oven (1) is connected to an air supply box (2), and two vertical plates (3) are connected inside the air supply box (2). The two vertical plates (3) divide the interior of the oven (1) into three cavities. A fan (4) is connected to one side of each of the two vertical plates (3). Multiple strip-shaped through holes (5) are opened on both sides of the oven (1) at the second cavity position. Air supply pipes (6) are connected to both sides of the oven (1). An air outlet pipe (7) is connected to one end of each of the two air supply pipes (6), and both ends of the two air outlet pipes (7) extend into the interior of the oven (1). The front of the oven (1) Two heaters (8) are connected to the side surface, and the output ends of the two heaters (8) extend into the first and third cavities respectively. Two air outlet pipes (7) are connected to the inside of both ends with a diversion component (9). Two guide grooves (10) are opened at the bottom of the oven (1). A connecting slider (11) is slidably arranged inside the guide groove (10). A shelf (12) is connected to the top of the connecting slider (11). A magnet (13) is connected to one end of the guide groove (10). Multiple electric heating tubes (14) are connected to both sides of the inner wall of the oven (1).
2. The resin curing oven with constant temperature control according to claim 1, characterized in that: The diversion assembly (9) includes four connecting rods (91) connected inside the air outlet pipe (7). A bearing (92) is connected between the four connecting rods (91). A rotating rod (93) is connected to the inner ring of the bearing (92). The top of the rotating rod (93) is tapered with its sharp end facing upward. A turbo fan (94) is connected to the top surface of the rotating rod (93) close to the top end. Four diversion plates (95) are connected to the surface of the rotating rod (93) inside the oven (1).
3. A resin curing oven with constant temperature control according to claim 1, characterized in that: The top of the air supply box (2) has insertion slots on both the front and rear sides above the second cavity. The two filter plates (15) are inserted into the second cavity of the air supply box (2) through the insertion slots and fit against the inside of the strip-shaped through hole (5). The top of the filter plate (15) is connected to a lifting handle (16).
4. A resin curing oven with constant temperature control according to claim 1, characterized in that: The top of the oven (1) is connected to exhaust pipes (17) on both sides of the air supply box (2), and an electromagnetic valve (18) is connected inside the exhaust pipe (17).
5. A resin curing oven with constant temperature control according to claim 1, characterized in that: Two sets of temperature sensors (19) are connected to the upper half of the front side of the oven (1). Two door panels (20) are hinged to the front side of the oven (1) below the temperature sensors (19). A rotating handle (21) is connected to one side of each of the two door panels (20). A transparent observation window (22) is opened above the rotating handle (21) on one side of each of the two door panels (20).
6. A resin curing oven with constant temperature control according to claim 5, characterized in that: One of the door panels (20) is connected to a controller (23) on the right side of the rotating handle (21), and the controller (23) is electrically connected to the electric heating tube (14), the solenoid valve (18) and the temperature sensor (19).
7. A resin curing oven with constant temperature control according to claim 1, characterized in that: The oven (1) is provided with four support legs (24) at the bottom, and the four support legs (24) are arranged in a rectangular shape.