Low-temperature drying processing equipment for wax-pulled bone with five patterns
Patent Information
- Application Number
- CN202522265184.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-27
- Publication Date
- 2026-10-13
- Estimated Expiration
- 2035-10-27
AI Technical Summary
[0003]多数设备采用固定悬挂架或静态托盘承载肉品,肉品在烘干过程中始终保持固定姿态,仅能单一方向接触热气流,这种作业方式导致肉品不同区域受热差异明显,靠近通风口的部位易因热气流集中出现烘干过度,肉质变得干硬发柴,甚至出现局部焦糊,破坏风味,而远离通风口或相互遮挡的部位,则因热气流接触不足导致水分残留,不仅影响肉品的紧实度与口感,还可能在后续储存过程中因水分超标滋生微生物,缩短保质期
[0015]1.该一种腊抽骨五花低温烘干加工设备通过旋转组件实现肉品双重旋转,电机带动支撑板公转的同时,齿轮一与齿轮二啮合驱动固定轴自转,使肉品各面均匀接触热空气,解决了传统设备受热不均的问题,提升了烘干质量。
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Figure CN224850787U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of food processing technology, specifically to a low-temperature drying processing equipment for pork belly with bones. Background Technology
[0002] Cured pork belly with bones is a specialty meat product that combines traditional craftsmanship with consumer demand. In its processing, low-temperature drying is a key step that determines the quality of the product. It is necessary not only to preserve the original flavor of the meat's fat and tender texture through precise temperature control, but also to ensure that the moisture evaporates evenly to extend the product's shelf life.
[0003] Most equipment uses fixed hanging racks or static trays to hold meat products. During the drying process, the meat remains in a fixed position, only exposed to hot air from one direction. This method results in significant differences in heating different areas of the meat. Areas near the vents are prone to over-drying due to concentrated hot air, becoming dry, tough, and even locally charred, ruining the flavor. Meanwhile, areas further away from the vents or partially obstructed by the airflow suffer from insufficient heat contact, leading to moisture retention. This not only affects the meat's firmness and texture but may also cause microbial growth during subsequent storage, shortening its shelf life. Therefore, we propose a low-temperature drying processing device for cured pork belly with bone removal. Utility Model Content
[0004] The purpose of this invention is to provide a low-temperature drying and processing equipment for dried pork belly and bones, in order to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] A low-temperature drying and processing device for pork belly with bone and ribs includes a processing chamber. Two ventilation components are arranged on the left side of the processing chamber, and a rotating component is arranged on the top side of the processing chamber. The rotating component includes a motor fixedly connected to the top side of the processing chamber. A support plate is fixedly connected to the drive end of the motor. Multiple evenly distributed fixed shafts are rotatably connected inside the support plate. Multiple evenly distributed hooks are fixedly connected to the surface of the fixed shafts. A gear two is fixedly connected to the top of the fixed shaft. A support shaft is fixedly connected to the top side inside the processing chamber. The support shaft is sleeved on the surface of the drive end of the motor. A gear one is fixedly connected to the surface of the support shaft. The gear one and gear two are meshed together.
[0007] Preferably, both ventilation components include two ventilation pipes fixedly connected to the left side of the processing chamber, a fan fixedly connected inside the ventilation pipe, two heating coils fixedly connected inside the left side of the processing chamber, the fan being located on one side of the heating coil, and a filter assembly being provided inside the ventilation pipe.
[0008] Preferably, both of the filter assemblies include a filter plate slidably connected inside the ventilation duct, the filter plate being connected to the ventilation duct by two bolts.
[0009] Preferably, a baffle is fixedly connected to the bottom side of the support plate, and the baffle is disposed on the bottom side of the plurality of gears.
[0010] Preferably, a slider is fixedly connected to the bottom end of the fixed shaft, and a groove is provided inside the processing chamber, with the slider slidably connected inside the groove.
[0011] Preferably, the processing chamber has multiple evenly distributed ventilation holes on its left side.
[0012] Preferably, the bottom side of the filter plate abuts against a limiting plate, and the limiting plate is slidably connected to the inner side of the bottom of the ventilation pipe.
[0013] Preferably, two springs are fixedly connected to the bottom side of the limiting plate, and the bottom ends of the springs are fixedly connected to the inside of the ventilation pipe.
[0014] Compared with the prior art, the beneficial effects of this utility model are:
[0015] 1. This low-temperature drying and processing equipment for pork belly with bones uses a rotating component to achieve double rotation of the meat. While the motor drives the support plate to revolve, gear one and gear two mesh to drive the fixed shaft to rotate, so that all sides of the meat are evenly exposed to hot air, which solves the problem of uneven heating in traditional equipment and improves the drying quality.
[0016] 2. This low-temperature drying equipment for pork belly and pork skin uses a combination of filter components, springs, and limiting plates. The filter plate can effectively intercept impurities in the air, and the spring pushes the limiting plate to enhance the sealing performance. At the same time, the filter plate is connected by bolts for easy disassembly and replacement, ensuring the cleanliness of the drying environment and reducing food safety risks. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0018] Figure 2 This is a schematic diagram of the processing chamber structure in this utility model;
[0019] Figure 3 This is a schematic diagram of the support plate structure in this utility model;
[0020] Figure 4 This is a schematic diagram of the ventilation duct structure in this utility model;
[0021] Figure 5 This is a schematic diagram of the filter plate structure in this utility model.
[0022] In the diagram: 1. Processing chamber; 2. Rotating assembly; 201. Gear 1; 202. Gear 2; 203. Fixed shaft; 204. Support shaft; 205. Hook; 206. Support plate; 207. Motor; 3. Ventilation assembly; 301. Ventilation duct; 302. Fan; 4. Filter assembly; 401. Filter plate; 402. Spring; 403. Limiting plate; 5. Heating coil; 6. Baffle; 7. Slider. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] In the description of this application, it should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. For ease of description, the dimensions of the various parts shown in the drawings are not drawn to actual scale. Techniques, methods, and devices known to those skilled in the art may not be discussed in detail, but where appropriate, such techniques, methods, and devices should be considered part of the specification. In all examples shown and discussed herein, any specific values should be interpreted as merely exemplary and not as limitations. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters in the following drawings denote similar items; therefore, once an item is defined in one drawing, it need not be further discussed in subsequent drawings.
[0025] Please see Figures 1-5 As shown, this utility model provides a technical solution:
[0026] A low-temperature drying and processing device for pork belly with bone and ribs includes a processing chamber 1. Two ventilation components 3 are arranged on the left side of the processing chamber 1, and a rotating component 2 is arranged on the top side of the processing chamber 1. The rotating component 2 includes a motor 207 fixedly connected to the top side of the processing chamber 1. A support plate 206 is fixedly connected to the drive end of the motor 207. Multiple evenly distributed fixed shafts 203 are rotatably connected inside the support plate 206. Multiple evenly distributed hooks 205 are fixedly connected to the surface of the fixed shafts 203. A gear 202 is fixedly connected to the top of the fixed shafts 203. A support shaft 204 is fixedly connected to the top side inside the processing chamber 1. The support shaft 204 is sleeved on the surface of the drive end of the motor 207. A gear 201 is fixedly connected to the surface of the support shaft 204. The gear 201 and the gear 202 mesh with each other. The motor 207 can drive the support plate 206 to rotate the fixed shaft 203, while the gear 201 and the gear 202 cooperate to make the fixed shaft 203 rotate.
[0027] In this embodiment, each of the two ventilation components 3 includes two ventilation pipes 301 fixedly connected to the left side of the processing chamber 1. A fan 302 is fixedly connected inside the ventilation pipe 301. Two heating coils 5 are fixedly connected inside the left side of the processing chamber 1. The fan 302 is located on one side of the heating coil 5. A filter component 4 is provided inside the ventilation pipe 301. The fan 302 draws in outside air, heats it after it is heated by the heating coil 5, and then sends it into the processing chamber 1. The filter component 4 can filter impurities in the air.
[0028] In this embodiment, both filter components 4 include a filter plate 401 that is slidably connected inside the ventilation pipe 301. The filter plate 401 and the ventilation pipe 301 are connected to each other by two bolts. The bolt connection makes it easy to disassemble and install the filter plate 401, and facilitates later cleaning or replacement.
[0029] In this embodiment, a baffle 6 is fixedly connected to the bottom side of the support plate 206. The baffle 6 is disposed on the bottom side of multiple gears 202. The baffle 6 can isolate the meat from the gears 202 and prevent meat scraps and impurities from affecting the gear transmission.
[0030] In this embodiment, a slider 7 is fixedly connected to the bottom end of the fixed shaft 203. A groove is provided inside the processing chamber 1. The slider 7 is slidably connected inside the groove. The slider 7 and the groove cooperate to help the fixed shaft 203 maintain stable rotation and prevent the fixed shaft 203 from shaking.
[0031] In this embodiment, multiple evenly distributed ventilation holes are provided inside the left side of the processing chamber 1. The ventilation holes allow heated air to enter the processing chamber 1 evenly, ensuring uniform temperature distribution inside the processing chamber 1 and improving the drying effect.
[0032] In this embodiment, the bottom side of the filter plate 401 abuts against the limiting plate 403. The limiting plate 403 is slidably connected to the inner side of the bottom of the ventilation pipe 301. The limiting plate 403 can position the filter plate 401, making it convenient to quickly find the correct position when installing bolts.
[0033] In this embodiment, two springs 402 are fixedly connected to the bottom side of the limiting plate 403. The bottom end of the springs 402 is fixedly connected to the inside of the ventilation pipe 301. The elastic force of the springs 402 can push the limiting plate 403 upward to press the filter plate 401, reduce the gap between the filter plate 401 and the ventilation pipe 301, and prevent unfiltered air from entering.
[0034] In this embodiment, the low-temperature drying and processing equipment for deboned pork belly is first prepared by hanging the deboned pork belly evenly on hooks 205 and closing the door of the processing chamber 1. Then, the equipment is started, the heating coil 5 is energized and heats up, the fan 302 is activated, and outside air enters through the ventilation pipe 301. It first passes through the filter plate 401 to filter impurities, then is heated to the set temperature by the heating coil 5, and finally enters the processing chamber 1 evenly through the ventilation hole on the left side of the processing chamber 1.
[0035] Simultaneously, motor 207 starts, and its drive end drives support plate 206 to rotate. Support plate 206 drives fixed shaft 203 to revolve around the drive end of motor 207. Since support shaft 204 is fixed, gear 1 201 on its surface meshes with gear 2 202 at the top of fixed shaft 203. During the revolution, gear 2 202 rotates around gear 1 201 and rotates on its own axis, thereby driving the fixed shaft 203 and the meat on hook 205 to rotate on their own axis.
[0036] Under the combined action of revolution and rotation, all surfaces of the meat product come into uniform contact with hot air, achieving low-temperature and uniform drying. During the drying process, baffle 6 prevents the meat product from contacting the gear assembly, and slider 7 cooperates with the slide groove to ensure stable rotation of fixed shaft 203.
[0037] After the equipment has been used for a period of time, if it is necessary to clean or replace the filter plate 401, simply unscrew the bolts on the ventilation pipe 301 and remove the filter plate 401 downwards. When installing a new filter plate 401, place the filter plate 401 into the ventilation pipe 301, the spring 402 pushes the limiting plate 403 upwards to tighten the filter plate 401, and then tighten the bolts to complete the fixation.
[0038] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A low-temperature drying and processing device for pork belly with bone filling, comprising a processing chamber (1), characterized in that: Two ventilation components (3) are provided on the left side of the processing chamber (1). A rotating component (2) is provided on the top side of the processing chamber (1). The rotating component (2) includes a motor (207) fixedly connected to the top side of the processing chamber (1). A support plate (206) is fixedly connected to the drive end of the motor (207). Multiple evenly distributed fixed shafts (203) are rotatably connected inside the support plate (206). Multiple evenly distributed hooks (205) are fixedly connected to the surface of the fixed shafts (203). A gear two (202) is fixedly connected to the top of the fixed shaft (203). A support shaft (204) is fixedly connected to the top side inside the processing chamber (1). The support shaft (204) is sleeved on the surface of the drive end of the motor (207). A gear one (201) is fixedly connected to the surface of the support shaft (204). The gear one (201) meshes with the gear two (202).
2. The low-temperature drying equipment for pork belly with bone filling according to claim 1, characterized in that: Both ventilation components (3) include two ventilation pipes (301) fixedly connected to the left side of the processing chamber (1). A fan (302) is fixedly connected inside the ventilation pipe (301). Two heating coils (5) are fixedly connected inside the left side of the processing chamber (1). The fan (302) is located on one side of the heating coil (5). A filter component (4) is provided inside the ventilation pipe (301).
3. The low-temperature drying equipment for pork belly with bone filling according to claim 2, characterized in that: Both of the filter assemblies (4) include a filter plate (401) slidably connected inside the ventilation duct (301), the filter plate (401) and the ventilation duct (301) being connected to each other by two bolts.
4. The low-temperature drying equipment for pork belly with bone filling according to claim 1, characterized in that: A baffle (6) is fixedly connected to the bottom side of the support plate (206), and the baffle (6) is disposed on the bottom side of multiple gears (202).
5. The low-temperature drying equipment for pork belly with bone filling according to claim 1, characterized in that: The bottom end of the fixed shaft (203) is fixedly connected to a slider (7), and a groove is provided inside the processing chamber (1). The slider (7) is slidably connected inside the groove.
6. The low-temperature drying equipment for pork belly with bone filling according to claim 2, characterized in that: The processing chamber (1) has multiple evenly distributed ventilation holes on its left side.
7. The low-temperature drying equipment for pork belly with bone filling according to claim 3, characterized in that: The bottom side of the filter plate (401) abuts against the limiting plate (403), and the limiting plate (403) is slidably connected to the inner side of the bottom of the ventilation pipe (301).
8. The low-temperature drying equipment for pork belly with bone filling according to claim 7, characterized in that: Two springs (402) are fixedly connected to the bottom side of the limiting plate (403), and the bottom end of the springs (402) is fixedly connected to the inside of the ventilation pipe (301).