Heat exchanger with fixed anti-drop function
Patent Information
- Application Number
- CN202522334292.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-04
- Publication Date
- 2026-10-13
- Estimated Expiration
- 2035-11-04
AI Technical Summary
[0005]针对现有技术的不足,本实用新型提供了一种具有固定防脱落功能的热交换器,设置有防脱安装组件的卡接与螺钉紧固结构、螺旋状第二换热管道与导热介质配合的强化换热结构、观察窗的可视化观察结构等,解决了背景技术提出的安装易脱落、换热效率不足、运行状态观察不便的问题
[0018]1、本实用新型中,通过防脱安装组件的L型连接架与安装座的滑动卡接结构,以及紧固螺钉的锁紧结构,先利用卡槽实现初步定位,再通过紧固螺钉强化固定,大幅提升了热交换器与外部安装结构连接的牢固性,有效防止长期运行或振动导致的脱落问题,保证了热交换过程的连续性与安全性;同时,卡槽内的限位凸起与L型连接架的限位凹槽配合,进一步提升了卡接稳定性,安装座的腰型孔也提升了安装适配性。
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Figure CN224850870U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of heat exchange equipment technology, specifically a heat exchanger with a fixed anti-fall-off function. Background Technology
[0002] Heat exchangers are key devices for transferring heat from one medium to another, and are widely used in chemical, energy, refrigeration, and other fields. In the actual use of heat exchangers, installation stability is a crucial prerequisite for ensuring their efficient and safe operation.
[0003] Existing heat exchangers still have the following problems in use: On the one hand, the connection between traditional heat exchangers and external installation structures is relatively simple. During long-term operation or when affected by vibration, the connection is prone to loosening or even falling off, which seriously affects the continuity and safety of heat exchange. On the other hand, the heat exchange structure design of some heat exchangers is relatively simple, and the heat transfer efficiency needs to be further improved, making it difficult to meet the heat exchange requirements under high load conditions. In addition, most existing heat exchangers lack convenient operating status observation structures, making it inconvenient for operators to keep abreast of the internal medium flow and heat exchange status, which brings inconvenience to the maintenance and management of the equipment. Utility Model Content
[0004] (a) Technical problems to be solved
[0005] To address the shortcomings of existing technologies, this utility model provides a heat exchanger with a fixed anti-detachment function. It is equipped with a snap-fit and screw fastening structure for anti-detachment installation components, an enhanced heat exchange structure with a spiral second heat exchange pipe and heat transfer medium, and a visualization observation structure with an observation window. This solves the problems of easy installation detachment, insufficient heat exchange efficiency, and inconvenient observation of operating status mentioned in the background technology.
[0006] (II) Technical Solution
[0007] To achieve the above objectives, the present invention provides the following technical solution: a heat exchanger with a fixed anti-detachment function, comprising a shell assembly, wherein a heat exchange component for realizing heat exchange is disposed inside the shell assembly, and an anti-detachment installation component for improving installation stability and preventing detachment is disposed at the rear end of the shell assembly.
[0008] The outer casing assembly includes an outer casing that provides a closed installation and heat exchange space for the heat exchange components. An observation component is provided at the front end of the outer casing to facilitate observation of the internal operating status, allowing operators to monitor the equipment status in real time. A sealing plate is fixedly installed at each of the openings at the top and bottom of the outer casing to achieve sealing at the top and bottom of the outer casing and prevent leakage of the heat transfer medium.
[0009] The heat exchange assembly includes a first heat exchange pipe located at the center of the outer shell, serving as the main heat exchange medium channel; a second heat exchange pipe is arranged outside the first heat exchange pipe, and the second heat exchange pipe is spirally arranged to increase the contact area with the heat-conducting medium and improve the heat exchange efficiency through the spiral structure; the outer shell is filled with a heat-conducting medium located outside the first and second heat exchange pipes to transfer heat between the first and second heat exchange pipes.
[0010] The anti-detachment mounting assembly includes two L-shaped connecting brackets symmetrically fixedly connected at the upper rear end of the outer shell, providing support for connection with the mounting base; the two L-shaped connecting brackets are slidably engaged with the same mounting base on their outer bottom ends, achieving initial connection and positioning between the outer shell assembly and the mounting base through the engagement; the mounting base has slots on both sides of its top end for the L-shaped connecting brackets to engage, ensuring the accuracy of the docking between the L-shaped connecting brackets and the mounting base; the mounting base and the two L-shaped connecting brackets are secured with two fastening screws, further strengthening the connection and preventing detachment.
[0011] As a further improvement of this utility model: the inner wall of the slot is provided with limiting protrusions at both ends, and the bottom of the L-shaped connecting frame is provided with limiting grooves that match the limiting protrusions on both sides. Through the cooperation of the limiting protrusions and the limiting grooves, the sliding of the L-shaped connecting frame in the slot is limited to avoid excessive sliding and improve the stability of the snap-fit.
[0012] As a further improvement of this utility model: the rear end of the inner sidewall of the slot is provided with a threaded hole for the threaded connection of the fastening screw, and the front and rear side walls of the L-shaped connecting bracket are provided with a screw assembly hole for the fastening screw to pass through and assemble, so that the fastening screw can pass through the screw assembly hole in sequence and connect with the threaded hole, thereby firmly locking the L-shaped connecting bracket and the mounting base.
[0013] As a further improvement of this utility model, two waist-shaped holes are symmetrically opened between the front and rear side walls below the mounting base. The waist-shaped holes provide position adjustment space for the connection between the mounting base and the external mounting structure, thereby improving the adaptability of the installation.
[0014] As a further improvement of this utility model: the observation component includes an observation slot opened at the front end of the outer shell, and an observation window is fixedly installed in the observation slot. Through the transparent observation window, the operator can intuitively observe the state of the heat transfer medium inside the outer shell, the operation of the heat exchange component, etc.
[0015] As a further improvement of this utility model, connecting flanges are fixedly connected to the interfaces at both ends of the first heat exchange pipe, which facilitates a quick and sealed connection between the first heat exchange pipe and the external pipeline.
[0016] As a further embodiment of this utility model: a first groove is provided between the center positions of the upper and lower side walls of the sealing plate for the first heat exchange pipe to pass through and be fixed, and a second groove is provided at both ends of the outer shell for the second heat exchange pipe to pass through and be fixed. Through the first groove and the second groove, the first heat exchange pipe and the second heat exchange pipe are sealed and fixed on the outer shell.
[0017] Compared with the prior art, the beneficial effects of this utility model are:
[0018] 1. In this utility model, the sliding snap-fit structure between the L-shaped connecting bracket of the anti-detachment mounting component and the mounting base, as well as the locking structure of the fastening screw, firstly, the slot is used to achieve initial positioning, and then the fastening screw is used to strengthen the fixation. This greatly improves the firmness of the connection between the heat exchanger and the external mounting structure, effectively preventing the problem of detachment caused by long-term operation or vibration, and ensuring the continuity and safety of the heat exchange process. At the same time, the limiting protrusion in the slot and the limiting groove of the L-shaped connecting bracket cooperate to further improve the snap-fit stability, and the waist-shaped hole of the mounting base also improves the installation adaptability.
[0019] 2. In this utility model, the spirally arranged second heat exchange pipe, in conjunction with the heat-conducting medium inside the outer shell, increases the contact area between the second heat exchange pipe and the heat-conducting medium, making the heat transfer between the first and second heat exchange pipes more complete, significantly improving the heat exchange efficiency, and better meeting the heat exchange requirements under high load conditions. In addition, the observation window allows operators to easily observe the internal operating status of the heat exchanger, facilitating timely maintenance and management, and improving the operability and management convenience of the equipment. Attached Figure Description
[0020] Figure 1 This is a perspective view of the entire utility model;
[0021] Figure 2 This is an exploded perspective view of the present invention.
[0022] Figure 3 This is a perspective view of the outer shell assembly and the anti-detachment mounting assembly of this utility model;
[0023] Figure 4 This is a perspective view of the heat exchange component of this utility model.
[0024] In the diagram: 1. Outer shell assembly; 2. Anti-detachment mounting assembly; 3. Heat exchange assembly; 11. Outer shell; 12. Observation slot; 13. Observation window; 14. Sealing plate; 15. First pipe groove; 16. Second pipe groove; 21. L-shaped connecting bracket; 22. Mounting base; 23. Slot; 24. Screw assembly hole; 25. Threaded hole; 26. Fastening screw; 27. Waist-shaped hole; 31. Second heat exchange pipe; 32. First heat exchange pipe; 33. Connecting flange. Detailed Implementation
[0025] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.
[0026] In the description of this utility model, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. In addition, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0027] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0028] Please see Figures 1-4 In this embodiment of the present invention, a heat exchanger with a fixed anti-detachment function includes a shell assembly 1, a heat exchange component 3 for realizing heat exchange is provided inside the shell assembly 1, and an anti-detachment installation component 2 for improving installation stability and preventing detachment is provided at the rear end of the shell assembly 1.
[0029] The outer casing assembly 1 includes an outer casing 11, which provides a closed installation and heat exchange space for the heat exchange assembly 3; the front end of the outer casing 11 is provided with an observation component to facilitate observation of the internal operating status, so that the operator can keep track of the equipment status in real time; a sealing plate 14 is fixedly installed at the openings at the upper and lower ends of the outer casing 11 to achieve sealing at the upper and lower ends of the outer casing 11 and prevent leakage of the heat transfer medium.
[0030] The heat exchange assembly 3 includes a first heat exchange pipe 32 located at the center of the outer shell 11, which serves as the main heat exchange medium channel; a second heat exchange pipe 31 is provided outside the first heat exchange pipe 32, which is spirally arranged to increase the contact area with the heat transfer medium and improve the heat exchange efficiency; the outer shell 11 is filled with a heat transfer medium located outside the first heat exchange pipe 32 and the second heat exchange pipe 31 to transfer the heat between the first heat exchange pipe 32 and the second heat exchange pipe 31.
[0031] The anti-detachment mounting component 2 includes two L-shaped connecting brackets 21 that are symmetrically fixedly connected at the upper rear end of the outer shell 11, providing support for connection with the mounting base 22; the two L-shaped connecting brackets 21 are slidably snapped onto the same mounting base 22 on their outer bottom ends, and the connection and positioning between the outer shell component 1 and the mounting base 22 are initially achieved through the snap-fit method; the top of the mounting base 22 has slots 23 on both sides for the L-shaped connecting brackets 21 to slide and snap onto, ensuring the accuracy of the docking between the L-shaped connecting brackets 21 and the mounting base 22; the mounting base 22 and the two L-shaped connecting brackets 21 are fastened together by two fastening screws 26, further strengthening the connection and preventing detachment.
[0032] Limiting protrusions are provided at both ends of the inner wall of the slot 23, and limiting grooves matching the limiting protrusions are provided on both sides of the bottom end of the L-shaped connecting frame 21. Through the cooperation of the limiting protrusions and the limiting grooves, the sliding of the L-shaped connecting frame 21 in the slot 23 is limited to avoid excessive sliding and improve the stability of the snap-fit.
[0033] The inner side wall of the slot 23 has a threaded hole 25 for the fastening screw 26 to be threaded. The front and rear side walls of the L-shaped connecting bracket 21 have screw mounting holes 24 for the fastening screw 26 to pass through and be assembled, so that the fastening screw 26 can pass through the screw mounting holes 24 in sequence and connect with the threaded hole 25, thereby firmly locking the L-shaped connecting bracket 21 and the mounting base 22.
[0034] Two oblong holes 27 are symmetrically provided between the front and rear side walls of the mounting base 22. The oblong holes 27 provide position adjustment space for the connection between the mounting base 22 and the external mounting structure, improving the adaptability of the installation.
[0035] The observation component includes an observation slot 12 at the front end of the outer casing 11, and an observation window 13 is fixedly installed inside the observation slot 12. Through the transparent observation window 13, the operator can directly observe the state of the heat transfer medium inside the outer casing 11, the operation of the heat exchange component 3, etc.
[0036] The first heat exchange pipe 32 is fixedly connected to the interfaces at both ends of the first heat exchange pipe 32 with the external pipeline in a quick and sealed manner.
[0037] A first groove 15 is provided between the center positions of the upper and lower side walls of the sealing plate 14 for the first heat exchange pipe 32 to pass through and be fixed. A second groove 16 is provided at both ends of the outer shell 11 for the second heat exchange pipe 31 to pass through and be fixed. Through the first groove 15 and the second groove 16, the first heat exchange pipe 32 and the second heat exchange pipe 31 are sealed and fixed on the outer shell 11.
[0038] The working principle of this utility model is as follows: During installation, the mounting base 22 is first connected and fixed to the external mounting structure (such as a bracket, equipment frame, etc.) through the oblong hole 27 below it; then, the two L-shaped connecting brackets 21 at the rear end of the outer shell assembly 1 are aligned with the slots 23 at the top of the mounting base 22, and the L-shaped connecting brackets 21 are slid along the slots 23 until the limiting groove at the bottom of the L-shaped connecting bracket 21 and the limiting protrusion in the slot 23 are engaged in place, achieving initial snap-fit positioning; subsequently, the fastening screws 26 are passed through the screw mounting holes 24 on the L-shaped connecting brackets 21 and screwed into the threaded holes 25 on the inner side wall of the slot 23, completing the secure connection between the L-shaped connecting brackets 21 and the mounting base 22. To ensure a secure and secure fit and prevent detachment, during heat exchange, the two media to be exchanged are respectively introduced into the first heat exchange pipe 32 and the second heat exchange pipe 31. Since the second heat exchange pipe 31 is spiral-shaped and filled with a heat-conducting medium on the outside, the spiral structure increases the contact area between the second heat exchange pipe 31 and the heat-conducting medium, allowing the heat between the first heat exchange pipe 32 and the second heat exchange pipe 31 to be fully transferred through the heat-conducting medium, achieving efficient heat exchange. During operation, the operator can observe the flow state of the heat-conducting medium inside the outer shell 11 and the operation status of the heat exchange components 3 through the observation window 13 at the front end of the outer shell 11, which facilitates timely detection and handling of abnormal situations.
[0039] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A heat exchanger with a fixed anti-detachment function, comprising a shell assembly (1), wherein a heat exchange assembly (3) is disposed inside the shell assembly (1), and an anti-detachment mounting assembly (2) is disposed at the rear end of the shell assembly (1); Its features are: The outer casing assembly (1) includes an outer casing (11), an observation component is provided at the front end of the outer casing (11), and a sealing plate (14) is fixedly installed at the openings at the upper and lower ends of the outer casing (11); The heat exchange assembly (3) includes a first heat exchange pipe (32) located at the center of the outer shell (11), a second heat exchange pipe (31) is provided outside the first heat exchange pipe (32), the second heat exchange pipe (31) is arranged in a spiral shape, and the outer shell (11) and the outer side of the first heat exchange pipe (32) and the second heat exchange pipe (31) are filled with a heat-conducting medium. The anti-detachment mounting assembly (2) includes two L-shaped connecting brackets (21) fixedly connected symmetrically above the rear end of the outer shell (11). The two L-shaped connecting brackets (21) are slidably engaged with the same mounting base (22) on the outer side of their bottom ends. The mounting base (22) has slots (23) on both sides of its top end for the L-shaped connecting brackets (21) to be slidably engaged. The mounting base (22) and the two L-shaped connecting brackets (21) are fastened together by two fastening screws (26).
2. A heat exchanger with a fixed anti-fall-off function according to claim 1, characterized in that: The inner walls of the card slot (23) are provided with limiting protrusions at both ends, and the bottom sides of the L-shaped connecting frame (21) are provided with limiting grooves that match the limiting protrusions.
3. A heat exchanger with a fixed anti-fall-off function according to claim 1, characterized in that: The inner side wall of the slot (23) has a threaded hole (25) for threaded connection of the fastening screw (26) at the rear end, and the front and rear side walls of the L-shaped connecting bracket (21) have a screw assembly hole (24) for fastening screw (26) to pass through and assemble.
4. A heat exchanger with a fixed anti-fall-off function according to claim 1, characterized in that: The mounting base (22) has two symmetrical waist-shaped holes (27) between its front and rear side walls.
5. A heat exchanger with a fixed anti-fall-off function according to claim 1, characterized in that: The observation assembly includes an observation slot (12) opened at the front end of the outer shell (11), and an observation window (13) is fixedly installed in the observation slot (12).
6. A heat exchanger with a fixed anti-fall-off function according to claim 1, characterized in that: The first heat exchange pipe (32) has connecting flanges (33) fixedly connected at the interfaces at both ends.
7. A heat exchanger with a fixed anti-fall-off function according to claim 1, characterized in that: The sealing plate (14) has a first groove (15) between the center of the upper and lower side walls for the first heat exchange pipe (32) to pass through and be fixed, and the outer shell (11) has a second groove (16) at both ends for the second heat exchange pipe (31) to pass through and be fixed.