A building material product quality detection device

CN224850918UActive Publication Date: 2026-10-13CHENGDU ZUOYOU BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202522654003.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-15
Publication Date
2026-10-13
Estimated Expiration
2035-12-15

AI Technical Summary

Technical Problem

[0003]目前在工厂生产过程中,属于装饰类建材产品的瓷砖在打包发货前,需要工人进行抽检,主要是利用靠尺和塞尺的配合来检测瓷砖表面的平面度,而由于工厂内通常会生产不同批次和规格的瓷砖,各批次瓷砖均需进行抽检,以保证最终发货的产品质量能够满足客户的需求,目前的检测平台不方便用户对不同瓷砖进行分隔存放,以保证各瓷砖表面不会因与其他瓷砖堆叠而产生破损和划伤等情况,进而影响后续抽检作业,同时工人在对各瓷砖进行平面度检测的过程中,需要频繁离开检测台来搬运厚重的瓷砖,既劳累也会妨碍到正常的检测操作

Benefits of technology

[0019]该装置为了方便对多组待检测的瓷砖进行分类存放,因此专门在平台的后侧设置若干呈纵向等间距分布的托台,用户可提前将瓷砖依次码放,之后用户即可从存放盒内取出塞尺结构和靠尺结构,并通过控制模块启动两个控制电机,来带动两个螺纹杆同步旋转,使得螺纹套抬动一侧顶部托台纵向移动至指定位置,此时位于顶部的托台平面高度与通槽底部内壁表面以及平台表面均对接,一侧电动伸缩杆一启动,带动推动件一穿过两个连接件并将托台上的瓷砖推至平台上,使得平台这一侧的工人能够手持塞尺结构与靠尺结构进行瓷砖的平面度检查,查看是否存在瑕疵,当该瓷砖检测完成后,启动电动伸缩杆二,通过推动件二推动该瓷砖重新回到原先托台上,从而完成一次检测工作,之后按上述操作,依次控制其他托台对接平台并推动瓷砖即可,该结构设计使得工人在多组瓷砖的检测过程中,无需频繁离开检测台,并来回手动搬运瓷砖,从而避免手臂肌肉过度劳累而影响到正常的缝隙检测作业,结构设计人性化,方便用户使用。

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Abstract

The utility model provides a kind of building material product quality detection device.The building material product quality detection device includes: support structure, storage structure, pushing structure and placing structure, the support structure includes platform, the pushing structure includes electric telescopic rod two, electric telescopic rod two is provided with two and is left and right distribution, two electric telescopic rod two is respectively located the left and right sides of platform, the telescopic end of electric telescopic rod is fixedly connected with connecting arm, two the connecting arm between the end portion of electric telescopic rod telescopic end is fixedly connected with pusher two, the placing structure includes support piece, a kind of building material product quality detection device provided by the utility model has the advantage that each ceramic tile can be separated and stored, so as to avoid damage caused by mutual stacking of ceramic tile, and can automatically take and place ceramic tile during the process of user flatness detection.
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Description

Technical Field

[0001] This utility model relates to the field of building material product quality inspection, and in particular to a building material product quality testing device. Background Technology

[0002] Building materials are the core basic materials for construction projects, covering structural, decorative, and functional categories. They serve to support the building structure, beautify the space, and ensure performance. They must meet relevant standards and pass tests for strength, environmental protection, flatness, and durability. Their quality directly determines the building's safety, service life, and living experience, making them an indispensable key component from infrastructure construction to interior decoration.

[0003] Currently, during the factory production process, decorative building materials such as ceramic tiles require random inspection by workers before packaging and shipping. This mainly involves using a straightedge and feeler gauge to check the flatness of the tile surface. Since factories typically produce different batches and specifications of tiles, each batch needs to be randomly inspected to ensure that the final product quality meets customer requirements. The current testing platform is not convenient for users to separate and store different tiles to prevent damage or scratches caused by stacking with other tiles, which would affect subsequent random inspection operations. In addition, workers need to frequently leave the testing table to move heavy tiles during the flatness inspection process, which is both tiring and hinders normal testing operations.

[0004] Therefore, it is necessary to provide a new quality testing device for building materials to solve the above-mentioned technical problems. Utility Model Content

[0005] The technical problem solved by this utility model is to provide a building material product quality inspection device that can store individual tiles separately, thereby avoiding damage caused by stacking tiles, and can automatically pick up and put away tiles during the user's flatness inspection process.

[0006] To solve the above-mentioned technical problems, the present invention provides a building material product quality testing device comprising: a support structure, a storage structure, a pushing structure, and a placement structure. The support structure includes a platform, and the pushing structure includes two electric telescopic rods. Two electric telescopic rods are provided and distributed left and right. The two electric telescopic rods are located on the left and right sides of the platform, respectively. The telescopic ends of the electric telescopic rods are fixedly connected to connecting arms, and the ends of the two connecting arms relative to the telescopic ends of the electric telescopic rods are fixedly connected to a pushing member.

[0007] The placement structure includes a support member located at the rear of the platform. Threaded rods are rotatably connected to both the left and right side walls of the support member. Threaded sleeves are fitted onto the surfaces of the threaded rods. Several connecting members, evenly spaced longitudinally, are fixedly connected between two threaded sleeves. A support platform is fixedly connected to the side wall of each connecting member facing the platform. A control motor is positioned above the threaded rods, with its output end fixedly connected to the top of the adjacent threaded rod. The surface of the control motor is fixedly connected to the support member. A through groove is formed on the surface of the support member, with the bottom inner wall of the groove coplanar with the top surface of the platform. A pushing component is located inside the through groove. An electric telescopic rod is positioned at the rear of the support member.

[0008] As a further embodiment of this utility model, two electric telescopic rods are provided and distributed left and right. The telescopic ends of the two electric telescopic rods are fixedly connected to the rear wall surface of the pusher. The surface of the electric telescopic rod is fixedly connected to the support through a connecting plate.

[0009] Through the above technical solution, in order to facilitate the classification and storage of multiple sets of tiles to be tested, the device is specially equipped with several longitudinally spaced trays on the rear side of the platform. Users can stack the tiles in advance, and then take out the feeler gauge and straightedge structures from the storage box. The user then starts two control motors through the control module to drive two threaded rods to rotate synchronously, so that the threaded sleeve lifts one of the top trays and moves it longitudinally to the designated position. At this time, the plane of the top tray is aligned with the inner wall surface of the bottom of the channel and the platform surface. When one side of the electric telescopic rod is activated, it drives the pusher to pass through the two connecting parts and lift the tiles on the tray. Pushing the tile onto the platform allows workers on one side to use feeler gauges and straightedges to check for flatness and defects. Once the tile is inspected, the electric telescopic rod is activated, and the tile is pushed back onto the original support platform via the pusher, completing one inspection. This process is repeated for other supports connected to the platform and their tiles pushed. This design eliminates the need for workers to frequently leave the inspection platform and manually move tiles during the inspection of multiple sets of tiles, preventing excessive arm fatigue that could affect gap inspection. The ergonomic design makes it convenient for users.

[0010] As a further embodiment of this utility model, the second pusher is located on the upper side of the platform, the threaded sleeve and the threaded rod are threadedly engaged, and fixed frames are fixedly connected to the left and right edges of the bottom surface of the platform, and the two electric telescopic rods are respectively fixedly connected to the two fixed frames.

[0011] With the above technical solution, the fixed frame is used to support the platform, and the threaded sleeve and the threaded rod are threadedly engaged, so that when the two control motors drive the threaded rod to rotate synchronously, the two threaded sleeves can move synchronously longitudinally due to the restriction of the connecting parts and the support platform.

[0012] As a further embodiment of this utility model, a plurality of horizontal arms are fixedly connected between the two fixed frames, the storage structure includes a storage box, the storage box is fixedly connected to one side of the horizontal arm, and a feeler gauge structure and a straightedge structure are placed inside the storage box.

[0013] Through the above technical solutions, feeler gauge structure and straightedge structure are commonly used tools by tile manufacturers to check the flatness of tiles. This structure is designed with a storage box to facilitate users in placing them.

[0014] As a further embodiment of this utility model, a base is fixedly connected to the bottom surface of the support member, and a plurality of mounting holes are provided on the surface of the base. A reinforcing rib is fixedly connected between the base and the support member.

[0015] With the above technical solution, when fixing the base, the user can first open holes corresponding to the mounting holes on the external foundation, and then use expansion bolts and expansion nuts to fix the base.

[0016] As a further embodiment of this utility model, a mounting plate is fixedly connected to the bottom surface of the cross arm located on one side of the storage box, and a control module is fixedly connected to the surface of the mounting plate. The electric telescopic rod one, the electric telescopic rod two, and the control motor are all electrically connected to the control module.

[0017] The above technical solution, through the setting of a control module, allows users to easily control the various devices in the structure, thereby better completing the testing work.

[0018] Compared with related technologies, the building material product quality testing device provided by this utility model has the following beneficial effects:

[0019] To facilitate the classification and storage of multiple sets of tiles to be tested, this device features several longitudinally spaced trays on the rear side of the platform. Users can pre-place the tiles sequentially, then remove the feeler gauge and straightedge structures from the storage box. The control module activates two control motors, which drive two threaded rods to rotate synchronously. This causes the threaded sleeve to lift one of the top trays and move it longitudinally to the designated position. At this point, the plane of the top tray aligns with the inner wall of the bottom of the channel and the platform surface. Simultaneously, the electric telescopic rod on one side activates, driving a pusher that passes through the two connecting pieces and pushes the tiles on the trays onto the platform. The design allows workers on one side of the platform to use feeler gauges and straightedges to check the flatness of the tiles and look for defects. After the tile is inspected, the electric telescopic rod is activated, and the tile is pushed back to its original support platform via the pusher, thus completing one inspection. This process is repeated for other supports connected to the platform and their tiles pushed. This design eliminates the need for workers to frequently leave the inspection platform and manually move tiles back and forth during the inspection of multiple sets of tiles, preventing excessive arm fatigue that could affect normal gap inspection. The ergonomic design makes it convenient for users. Attached Figure Description

[0020] To facilitate understanding by those skilled in the art, the present invention will be further described below with reference to the accompanying drawings.

[0021] Figure 1 This is a schematic diagram of the overall structure of a building material product quality testing device according to the present invention;

[0022] Figure 2 This is a partial structural diagram of a building material product quality testing device according to the present invention. Figure 1 ;

[0023] Figure 3 This is a partial structural diagram of a building material product quality testing device according to the present invention. Figure 2 ;

[0024] Figure 4 This is a partial structural breakdown diagram of a building material product quality testing device according to this utility model.

[0025] Explanation of key symbols:

[0026] 1. Support structure; 2. Storage structure; 3. Pushing structure; 4. Placement structure; 5. Support component; 6. Control motor; 7. Straightedge structure; 8. Fixing frame; 9. Threaded rod; 10. Support platform; 11. Connecting component; 12. Threaded sleeve; 13. Pushing component one; 14. Electric telescopic rod one; 15. Storage box; 16. Control module; 17. Feeler gauge structure; 18. Electric telescopic rod two; 19. Connecting arm; 20. Pushing component two; 21. Platform. Detailed Implementation

[0027] Please combine Figures 1 to 4 ,in, Figure 1 This is a schematic diagram of the overall structure of a building material product quality testing device according to the present invention; Figure 2 This is a partial structural diagram of a building material product quality testing device according to the present invention. Figure 1 ; Figure 3 This is a partial structural diagram of a building material product quality testing device according to the present invention. Figure 2 ; Figure 4 This is a partially exploded view of a building material product quality testing device according to this utility model. The building material product quality testing device includes:

[0028] The structure includes a support structure 1, a storage structure 2, a pushing structure 3, and a placement structure 4. The support structure 1 includes a platform 21, and the pushing structure 3 includes two electric telescopic rods 18. Two electric telescopic rods 18 are provided and distributed on the left and right sides. The two electric telescopic rods 18 are located on the left and right sides of the platform 21, respectively. The telescopic ends of the electric telescopic rods are fixedly connected to connecting arms 19, and the ends of the two connecting arms 19 relative to the telescopic ends of the electric telescopic rods are fixedly connected to pushing components 20.

[0029] The placement structure 4 includes a support member 5, which is located on the rear side of the platform 21. Threaded rods 9 are rotatably connected to the left and right side walls of the support member 5. Threaded sleeves 12 are fitted onto the surface of the threaded rods 9. Several connecting members 11, evenly distributed longitudinally at equal intervals, are fixedly connected between two threaded sleeves 12. A support platform 10 is fixedly connected to the side wall of the connecting member 11 facing the platform 21. A control motor 6 is located on the upper side of the threaded rods 9. The output end of the control motor 6 is fixedly connected to the top of the threaded rod 9 on the adjacent side. The surface of the control motor 6 is fixedly connected to the support member 5. A through groove is opened on the surface of the support member 5. The inner wall surface at the bottom of the through groove is coplanar with the top surface of the platform 21 at the same horizontal plane. A pusher 13 is installed inside the through groove. An electric telescopic rod 14 is located on the rear side of the support member 5.

[0030] like Figure 1-4 As shown, there are two electric telescopic rods 14 arranged on the left and right. The telescopic ends of both electric telescopic rods 14 are fixedly connected to the rear wall surface of the pusher 13. The surface of the electric telescopic rod 14 is fixedly connected to the support 5 through a connecting plate.

[0031] To facilitate the classification and storage of multiple sets of tiles to be tested, the device features several longitudinally spaced support platforms 10 on the rear side of platform 21. Users can pre-place the tiles sequentially, then remove the feeler gauge structure 17 and straightedge structure 7 from storage box 15. The control module 16 activates two control motors 6, causing two threaded rods 9 to rotate synchronously. This lifts one top support platform 10 longitudinally to a designated position. At this point, the plane of the top support platform 10 aligns with the inner wall surface of the bottom of the channel and the surface of platform 21. Simultaneously, one electric telescopic rod 14 activates, driving the pusher 13 through the two connectors 11 and lifting the support platform 10. The tile is pushed onto platform 21, allowing the worker on this side of platform 21 to use feeler gauge structure 17 and straightedge structure 7 to check the flatness of the tile and look for defects. After the tile inspection is completed, the electric telescopic rod 18 is activated, and the tile is pushed back onto the original support platform 10 via the pusher 20, thus completing one inspection. Afterwards, the above operation is repeated to control other support platforms 10 to connect to platform 21 and push the tiles. This structural design allows workers to avoid frequently leaving the inspection platform and manually moving tiles back and forth during the inspection of multiple sets of tiles, thus avoiding excessive arm muscle fatigue that could affect normal gap inspection work. The structural design is user-friendly and convenient for users.

[0032] like Figure 1-4 As shown, the second pusher 20 is located on the upper side of the platform 21. The threaded sleeve 12 and the threaded rod 9 are threaded together. The left and right edges of the bottom surface of the platform 21 are fixedly connected to the fixing brackets 8. The two electric telescopic rods 18 are fixedly connected to the two fixing brackets 8 respectively.

[0033] The fixed frame 8 is used to support the platform 21. The threaded sleeve 12 and the threaded rod 9 are threadedly engaged, so that when the two control motors 6 drive the threaded rod 9 to rotate synchronously, they are restricted by the connecting piece 11 and the support platform 10, and the two threaded sleeves 12 can move synchronously longitudinally.

[0034] like Figure 1-4 As shown, several horizontal arms are fixedly connected between the two fixed frames 8. The storage structure 2 includes a storage box 15, which is fixedly connected to one side of the horizontal arm. A feeler gauge structure 17 and a straightedge structure 7 are placed inside the storage box 15.

[0035] The feeler gauge structure 17 and the straightedge structure 7 are commonly used tools by tile manufacturers to check the flatness of tiles. The structure is designed with a storage box 15 to facilitate the placement of these tools by the user.

[0036] like Figure 1-4 As shown, a base is fixedly connected to the bottom surface of the support member 5, and several mounting holes are opened on the surface of the base. A reinforcing rib is fixedly connected between the base and the support member 5.

[0037] When fixing the base, users can first drill holes on the external base corresponding to the mounting holes, and then use expansion bolts and expansion nuts to fix the base.

[0038] like Figure 1-4 As shown, a mounting plate is fixedly connected to the bottom surface of the cross arm on one side of the storage box 15, and a control module 16 is fixedly connected to the surface of the mounting plate. The electric telescopic rod 14, the electric telescopic rod 2 18 and the control motor 6 are all electrically connected to the control module 16.

[0039] By setting up control module 16, users can easily control the various devices in the structure, thereby better completing the testing work.

[0040] The working principle of the building material product quality testing device provided by this utility model is as follows:

[0041] To facilitate the classification and storage of multiple sets of tiles to be tested, the device features several longitudinally spaced support platforms 10 on the rear side of platform 21. Users can pre-place the tiles sequentially, then remove the feeler gauge structure 17 and straightedge structure 7 from storage box 15. The control module 16 activates two control motors 6, causing two threaded rods 9 to rotate synchronously. This lifts one top support platform 10 longitudinally to a designated position. At this point, the plane of the top support platform 10 aligns with the inner wall surface of the bottom of the channel and the surface of platform 21. Simultaneously, one electric telescopic rod 14 activates, driving the pusher 13 through the two connectors 11 and lifting the support platform 10. The tile is pushed onto platform 21, allowing the worker on this side of platform 21 to use feeler gauge structure 17 and straightedge structure 7 to check the flatness of the tile and look for defects. After the tile inspection is completed, the electric telescopic rod 18 is activated, and the tile is pushed back onto the original support platform 10 via the pusher 20, thus completing one inspection. Afterwards, the above operation is repeated to control other support platforms 10 to connect to platform 21 and push the tiles. This structural design allows workers to avoid frequently leaving the inspection platform and manually moving tiles back and forth during the inspection of multiple sets of tiles, thus avoiding excessive arm muscle fatigue that could affect normal gap inspection work. The structural design is user-friendly and convenient for users.

[0042] It should be noted that the device structure and accompanying drawings of this utility model mainly describe the principle of this utility model. In terms of the technical aspects of this design principle, the setting of the power mechanism, power supply system and control system of the device is not fully described. However, under the premise that those skilled in the art understand the principle of the above utility model, the specific details of its power mechanism, power supply system and control system can be clearly understood. The control method in the application document is automatic control through a controller. The control circuit of the controller can be implemented by those skilled in the art through simple programming.

[0043] All standard parts used can be purchased from the market, and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the existing technology. The machinery, parts and equipment adopt conventional models in the existing technology, and the structure and principle of the components known to those skilled in the art can be known by those skilled in the art through technical manuals or conventional experimental methods.

[0044] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and alterations can be made to these embodiments, or they can be used directly or indirectly, without departing from the principles and spirit of the present invention. In other related technical fields, the scope of the present invention is defined by the appended claims and their equivalents, and they are similarly included within the patent protection scope of the present invention.

Claims

1. A quality testing device for building materials, characterized in that, The system includes a support structure (1), a storage structure (2), a pushing structure (3), and a placement structure (4). The support structure (1) includes a platform (21). The pushing structure (3) includes two electric telescopic rods (18). There are two electric telescopic rods (18) arranged on the left and right sides. The two electric telescopic rods (18) are located on the left and right sides of the platform (21), respectively. The telescopic ends of the electric telescopic rods are fixedly connected to connecting arms (19). The two connecting arms (19) are fixedly connected to the ends of the telescopic ends of the electric telescopic rods with a pushing component (20). The placement structure (4) includes a support member (5), which is located on the rear side of the platform (21). Threaded rods (9) are rotatably connected to the left and right side walls of the support member (5). Threaded sleeves (12) are fitted onto the surface of the threaded rods (9). Connectors (11) are fixedly connected to the surfaces of the two threaded sleeves (12). Several longitudinally spaced, evenly distributed support platforms (10) are fixedly connected between the two connectors (11). A control motor (6) is located on the upper side of the threaded rod (9). The output end of the control motor (6) is fixedly connected to the top of the threaded rod (9) on the adjacent side. The surface of the control motor (6) is fixedly connected to the support member (5). A through groove is opened on the surface of the support member (5). The inner wall surface of the bottom of the through groove is coplanar with the top surface of the platform (21) at the same horizontal plane. A pusher (13) is provided inside the through groove. An electric telescopic rod (14) is located on the rear side of the support member (5).

2. The building material product quality testing device as described in claim 1, characterized in that, Two electric telescopic rods (14) are provided and distributed on the left and right. The telescopic ends of the two electric telescopic rods (14) are fixedly connected to the rear wall surface of the pusher (13). The surface of the electric telescopic rod (14) is fixedly connected to the support (5) through a connecting plate.

3. The building material product quality testing device as described in claim 2, characterized in that, The second pusher (20) is located on the upper side of the platform (21). The threaded sleeve (12) and the threaded rod (9) are threaded together. Fixing frames (8) are fixedly connected to the left and right edges of the bottom surface of the platform (21). The two electric telescopic rods (18) are fixedly connected to the two fixing frames (8) respectively.

4. The building material product quality testing device as described in claim 3, characterized in that, Several horizontal arms are fixedly connected between the two fixed frames (8). The storage structure (2) includes a storage box (15). The storage box (15) is fixedly connected to one side of the horizontal arm. A feeler gauge structure (17) and a straightedge structure (7) are placed inside the storage box (15).

5. The building material product quality testing device as described in claim 4, characterized in that, The bottom surface of the support member (5) is fixedly connected to a base, and the surface of the base is provided with several mounting holes. A reinforcing rib is fixedly connected between the base and the support member (5).

6. The building material product quality testing device as described in claim 5, characterized in that, A mounting plate is fixedly connected to the bottom surface of the cross arm located on one side of the storage box (15), and a control module (16) is fixedly connected to the surface of the mounting plate. The electric telescopic rod one (14), the electric telescopic rod two (18), and the control motor (6) are all electrically connected to the control module (16).