A kind of air conditioner pipe production and processing is with compression test device
Patent Information
- Application Number
- CN202521993955.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-17
- Publication Date
- 2026-10-13
- Estimated Expiration
- 2035-09-17
AI Technical Summary
针对现有技术的不足,本实用新型提供了一种空调管生产加工用抗压试验装置,具备自动冲洗管道内壁和反馈管道破裂的优点,解决空调管道在生产完成后其内部会残留油污和杂质,其会堵塞和腐蚀管道的内部,且在抗压检测中对空调管进行施压会造成管道破裂等问题,管道破裂时需要及时反馈才能记录试验数据的问题
与现有技术相比,本实用新型提供了一种空调管生产加工用抗压试验装置,具备以下有益效果:该种空调管生产加工用抗压试验装置,通过将空调管的两端设置在对应位置的第二安装架5的内部,其固定安装在实验架3的上侧,水泵9将水箱2内部的水抽向空调管道的内部,使空调管道可以在多种水压下进行抗压测试,再通过检测架7内部的压力传感器23检测空调管道实际承受的压力,检测架7在实验架3的上侧水平移动,检测栓20旋转可以竖直移动,并带动压力垫22及内部的压力传感器竖直移动,使其与空调管道的表面进行抗压检测,从而达到了自动冲洗管道内壁和反馈管道破裂的效果。
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Figure CN224851185U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of air conditioning pipe testing technology, specifically a pressure resistance testing device for air conditioning pipe production and processing. Background Technology
[0002] In air conditioning pipe manufacturing, the pressure test is a critical quality control test conducted on air conditioning piping systems or their components. Its purpose is to verify the sealing performance, structural strength, and safety performance of the piping under specific pressure conditions, ensuring that it will not rupture, leak, or deform due to pressure changes, such as refrigerant circulation, or high-temperature and high-pressure environments, during actual use. Only air conditioning pipes that pass the pressure test can proceed to subsequent assembly stages, ensuring the performance of the final product and user safety.
[0003] After the air conditioning pipes are manufactured, oil and impurities remain inside, which can clog and corrode the inside of the pipes. Furthermore, applying pressure to the air conditioning pipes during pressure testing can cause pipe rupture. When a pipe rupture occurs, timely feedback is needed to record the test data. Therefore, a pressure testing device for air conditioning pipe manufacturing and processing with automatic flushing of the pipe inner wall and feedback of pipe rupture is designed to solve the above problems. Utility Model Content
[0004] (a) Technical problems to be solved To address the shortcomings of existing technologies, this utility model provides a pressure testing device for air conditioning pipe production and processing. It has the advantages of automatically flushing the inner wall of the pipe and providing feedback on pipe rupture. This solves the problems that after the air conditioning pipe is produced, there will be residual oil and impurities inside, which will block and corrode the inside of the pipe. Furthermore, applying pressure to the air conditioning pipe during pressure testing will cause the pipe to rupture. In addition, there is the problem that timely feedback is required to record test data when the pipe ruptures.
[0005] (II) Technical Solution To achieve the aforementioned goals of automatically flushing the inner wall of pipes and providing feedback on pipe ruptures, this utility model provides the following technical solution: a pressure testing device for air conditioning pipe production and processing, comprising a support frame and an experimental frame mounted on the upper side of the support frame. The experimental frame has a first mounting frame and a second mounting frame at its two ends, and the first and second mounting frames have internal installation pipes. A detection frame is located on the upper side of the experimental frame, and a pressure sensor is located inside the pressure pad. A movable groove is located on the upper side of the experimental frame, and the two ends of the detection frame are mounted on the inner wall of the movable groove. A water pump is located inside the support frame, and a water tank is located on the lower side of the support frame. A nozzle is located at the output end of the water pump, and the water pump is connected to the water tank. A filter box is located on one side of the first mounting frame, and the filter box is connected to the water tank.
[0006] Preferably, the output end of the water pump is provided with a connecting water pipe, and one end of the connecting water pipe is provided with a water outlet pipe. The nozzle is installed at one end of the water outlet pipe, and the water outlet pipe is internally connected to the connecting water pipe.
[0007] Preferably, the bottom of the experimental frame is provided with a mounting component, and the connecting water pipe is located inside the mounting component. A valve is provided between the connecting water pipe and the outlet water pipe, and the valve is located inside the support frame.
[0008] Preferably, the inner wall of the filter box is provided with a filter layer, and the filter layer is located at one end of the installation pipe. The bottom end of the filter box is provided with a water collection pipe, and one end of the water collection pipe is connected to the interior of the water tank.
[0009] Preferably, a fixing bolt is provided on the upper side of the installation pipe, and one end of the fixing bolt passes through the interior of the installation pipe. A fixing clip is provided on one end of the fixing bolt, and the fixing clip is located inside the installation pipe.
[0010] Preferably, the upper end of the detection frame is provided with a detection bolt, and one end of the detection bolt is provided with a pressure pad. The pressure sensor is disposed inside the pressure pad. The upper side of the detection frame is provided with a mounting groove, and the inside of the mounting groove is provided with a fixing spring. One end of the spring is provided with a fixing member, and one end of the fixing member is disposed outside the detection bolt. The upper side of the mounting groove is provided with a slot, and the upper side of the fixing member is provided with a toggle block, which is disposed on the inner wall of the slot.
[0011] (III) Beneficial Effects Compared with the prior art, this utility model provides a pressure resistance testing device for air conditioning pipe production and processing, which has the following beneficial effects: This pressure resistance testing device for air conditioning pipe production and processing sets the two ends of the air conditioning pipe inside the second mounting bracket 5 at corresponding positions, which is fixedly installed on the upper side of the test frame 3. The water pump 9 draws water from the water tank 2 into the air conditioning pipe, so that the air conditioning pipe can be tested for pressure resistance under various water pressures. Then, the pressure sensor 23 inside the test frame 7 detects the actual pressure borne by the air conditioning pipe. The test frame 7 moves horizontally on the upper side of the test frame 3, and the test plug 20 can move vertically by rotating, which drives the pressure pad 22 and the internal pressure sensor to move vertically, so that they can be tested for pressure resistance against the surface of the air conditioning pipe, thereby achieving the effect of automatically flushing the inner wall of the pipe and feedback of pipe rupture. Attached Figure Description
[0012] Figure 1 This is a structural diagram of the present utility model; Figure 2 This is a side view of the present invention. Figure 3 This is a diagram showing the internal structure of the testing frame of this utility model; Figure 4This is a diagram showing the internal structure of the mounting slot of this utility model.
[0013] In the diagram: 1. Support frame; 2. Water tank; 3. Experimental frame; 4. First mounting frame; 5. Second mounting frame; 6. Filter box; 7. Testing frame; 8. Filter layer; 9. Water pump; 10. Connecting water pipe; 11. Mounting component; 12. Valve; 13. Water outlet pipe; 14. Nozzle; 15. Installation pipe; 16. Moving slot; 17. Water collection pipe; 18. Fixing bolt; 19. Fixing clamp; 20. Testing bolt; 21. Mounting slot; 22. Pressure pad; 23. Pressure sensor; 24. Slot; 25. Actuating block; 26. Fixing spring; 27. Fixing component. Detailed Implementation
[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0015] Example: Please refer to Figure 1-4 A pressure resistance testing device for air conditioning pipe production and processing includes a support frame 1 and a test frame 3 installed on the upper side of the support frame 1. The two ends of the test frame 3 are respectively provided with a first mounting frame 4 and a second mounting frame 5, and the first mounting frame 4 and the second mounting frame 5 are provided with installation pipes 15. The upper side of the test frame 3 is provided with a detection frame 7, and the pressure pad 22 is provided with a pressure sensor 23. The upper side of the test frame 3 is provided with a moving groove 16, and the two ends of the detection frame 7 are installed on the inner wall of the moving groove 16. The support frame 1 is provided with a water pump 9, and the lower side of the support frame 1 is provided with a water tank 2. The output end of the water pump 9 is provided with a nozzle 14, and the water pump 9 is connected to the water tank 2. A filter box 6 is provided on one side of the first mounting frame 4, and the filter box 6 is connected to the water tank 2. The two ends of the air conditioning pipe are set inside the second mounting bracket 5 at the corresponding positions. It is fixedly installed on the upper side of the test frame 3. The water pump 9 draws water from the water tank 2 into the air conditioning pipe to conduct a pressure test. The pressure sensor 23 inside the test frame 7 is used to detect the actual pressure borne by the air conditioning pipe. The test frame 7 can move horizontally on the upper side of the test frame 3 to facilitate the detection of multiple angles of the pipe.
[0016] The output end of the water pump 9 is equipped with a connecting water pipe 10, and one end of the connecting water pipe 10 is equipped with a water outlet pipe 13. The nozzle 14 is installed at one end of the water outlet pipe 13, and the water outlet pipe 13 is internally connected to the connecting water pipe 10. The bottom of the experimental frame 3 is equipped with a mounting component 11, and the connecting water pipe 10 is located inside the mounting component 11. A valve 12 is provided between the connecting water pipe 10 and the water outlet pipe 13, and the valve 12 is located inside the support frame 1. The valve 12 is used to control the water flow rate, so that the air conditioning pipe can be subjected to pressure resistance tests under various water pressures. The connecting water pipe 10 is installed at the bottom of the experimental frame 3 through the mounting component 11, and the connecting water pipe 10 is connected to the water outlet pipe 13, so that the experimental frame 3 can maintain its stability.
[0017] The filter box 6 has a filter layer 8 on its inner wall, which is located at one end of the installation pipe 15. The filter layer 8 includes a microfiltration plate, which can filter out fine particles in the water to prevent clogging of the pipe. The bottom of the filter box 6 has a water collection pipe 17, one end of which is connected to the inside of the water tank 2, enabling water recycling. A fixing bolt 18 is located on the upper side of the installation pipe 15, with one end of the fixing bolt 18 penetrating inside the installation pipe 15. A fixing clip 19 is located at one end of the fixing bolt 18, inside the installation pipe 15. The fixing bolt 18 rotates and moves vertically, driving the fixing clip 19 to fix the air conditioning pipe. The fixing clip 19 is made of rubber, which can reduce damage to the air conditioning pipe.
[0018] The upper end of the testing frame 7 is provided with a testing bolt 20, and one end of the testing bolt 20 is provided with a pressure pad 22. The pressure sensor 23 is located inside the pressure pad 22. The upper side of the testing frame 7 is provided with a mounting groove 21, and the inside of the mounting groove 21 is provided with a fixing spring 26. One end of the fixing spring 26 is provided with a fixing member 27, and one end of the fixing member 27 is located on the outside of the testing bolt 20. The upper side of the mounting groove 21 is provided with a slot 24, and the upper side of the fixing member 27 is provided with a toggle block 25, and the toggle block 25 is located on the inner wall of the slot 24. Pressure pad 22 is installed at the bottom of detection plug 20. Pressure sensor 23 is installed inside to detect the pressure that the surface of the air conditioning pipe can withstand. Detection plug 20 can rotate to move vertically, which in turn moves pressure pad 22 and the internal pressure sensor 23 vertically, allowing them to perform pressure resistance testing against the surface of the air conditioning pipe. When detection plug 20 is in the appropriate position, the fixing member 27 at one end of the mounting groove 21 will clamp and lock the outer side of detection plug 20. The fixing spring 26 and the actuating block 25 inside the mounting groove 21 work together with the fixing member 27.
[0019] Working principle: The two ends of the air conditioning pipe are set inside the second mounting bracket 5 at the corresponding positions, which is fixedly installed on the upper side of the test frame 3. The water pump 9 draws water from the water tank 2 into the air conditioning pipe. A valve 12 is provided between the water pipe 10 and the outlet pipe 13, and the valve 12 is set inside the support frame 1. The valve 12 controls the water flow rate, so that the air conditioning pipe can be pressure tested under various water pressures. The pressure sensor 23 inside the test frame 7 is used to detect the actual pressure borne by the air conditioning pipe. The test frame 7 can move horizontally on the upper side of the test frame 3. The test plug 20 can be rotated to move vertically, and drive the pressure pad 22 and the internal pressure sensor 23 to move vertically, so that they can be pressure tested against the surface of the air conditioning pipe. The fixing part 27 at one end of the mounting groove 21 will fix and clamp the outer side of the test plug 20, so that it is locked.
[0020] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A pressure testing device for air conditioning pipe manufacturing and processing, comprising a support frame (1) and a test frame (3) mounted on the upper side of the support frame (1), characterized in that: The experimental frame (3) is provided with a first mounting frame (4) and a second mounting frame (5) at both ends, and the first mounting frame (4) and the second mounting frame (5) are provided with mounting pipes (15). The experimental frame (3) is provided with a detection frame (7) on the upper side, and the pressure pad (22) is provided with a pressure sensor (23) inside. The experimental frame (3) is provided with a moving groove (16) on the upper side, and the two ends of the detection frame (7) are installed on the inner wall of the moving groove (16). The support frame (1) is provided with a water pump (9) inside, and the support frame (1) is provided with a water tank (2) on the lower side. The output end of the water pump (9) is provided with a nozzle (14), and the water pump (9) is connected to the water tank (2). The first mounting frame (4) is provided with a filter box (6) on one side, and the filter box (6) is connected to the water tank (2).
2. The pressure testing device for air conditioning pipe production and processing according to claim 1, characterized in that: The output end of the water pump (9) is provided with a connecting water pipe (10), and one end of the connecting water pipe (10) is provided with a water outlet pipe (13). The nozzle (14) is installed at one end of the water outlet pipe (13), and the water outlet pipe (13) is connected to the interior of the connecting water pipe (10).
3. The pressure testing device for air conditioning pipe production and processing according to claim 2, characterized in that: The bottom of the experimental frame (3) is provided with an installation part (11), and the connecting water pipe (10) is located inside the installation part (11). A valve (12) is provided between the connecting water pipe (10) and the outlet pipe (13), and the valve (12) is located inside the support frame (1).
4. The pressure testing device for air conditioning pipe production and processing according to claim 1, characterized in that: The filter box (6) has a filter layer (8) on its inner wall and the filter layer (8) is located at one end of the installation pipe (15). The filter box (6) has a water collection pipe (17) at its bottom end and one end of the water collection pipe (17) is connected to the interior of the water tank (2).
5. The pressure testing device for air conditioning pipe production and processing according to claim 1, characterized in that: The upper side of the installation pipe (15) is provided with a fixing bolt (18), and one end of the fixing bolt (18) passes through the interior of the installation pipe (15). One end of the fixing bolt (18) is provided with a fixing clip (19), and the fixing clip (19) is located inside the installation pipe (15).
6. The pressure testing device for air conditioning pipe production and processing according to claim 1, characterized in that: The upper end of the detection frame (7) is provided with a detection bolt (20), and one end of the detection bolt (20) is provided with a pressure pad (22). The pressure sensor (23) is located inside the pressure pad (22). The upper side of the detection frame (7) is provided with a mounting groove (21), and the inside of the mounting groove (21) is provided with a fixing spring (26). One end of the fixing spring (26) is provided with a fixing member (27), and one end of the fixing member (27) is located outside the detection bolt (20). The upper side of the mounting groove (21) is provided with a slot (24), and the upper side of the fixing member (27) is provided with a toggle block (25), and the toggle block (25) is located on the inner wall of the slot (24).