Whole vehicle high-voltage signal rapid acquisition structure and device
Patent Information
- Application Number
- CN202522078644.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-26
- Publication Date
- 2026-10-13
- Estimated Expiration
- 2035-09-26
AI Technical Summary
[0003]在这种情况下,相关设备的壳体无法完全闭合,致使高压环境暴露,容易出现异物进入的风险,并且作业人员在连接导线时,可能直接接触高压电气设备,存在触电的安全隐患
[0013]根据本实用新型实施例的第二方面,提供了一种整车高压信号快速采集装置,包括电信号采集设备以及上述的整车高压信号快速采集结构,采集线束的另一端与电信号采集设备电连接。
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Figure CN224851337U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to vehicle test technical field, concretely relates to a whole vehicle high pressure signal quick acquisition structure and device. BACKGROUND
[0002] In new energy automobile energy consumption test, the real-time voltage signal of whole vehicle high pressure system needs to be collected. In the related art, the shell of vehicle PDU (high voltage distribution box) or other high voltage electrical equipment is usually disassembled, then two wires are connected in parallel on the positive and negative power supply and connected to a power analyzer for voltage collection.
[0003] In this case, the shell of the related equipment cannot be completely closed, which exposes the high voltage environment and risks foreign matter entering, and when the operating personnel connect the wires, they may directly contact the high voltage electrical equipment, which poses a risk of electric shock. SUMMARY
[0004] In view of the above problems, the utility model embodiment provides a whole vehicle high pressure signal quick acquisition structure, which can solve the problem of high voltage environment exposure in the related test structure, eliminate the risk of foreign matter entering the equipment and the safety hazard of electric shock.
[0005] According to an aspect of the utility model embodiment, a whole vehicle high pressure signal quick acquisition structure is provided, comprising: a connection wire harness, one end of the connection wire harness being used for electrical connection with a power supply device, the other end of the connection wire harness being used for electrical connection with a power consumption device; a wire splitter; and an acquisition wire harness, one end of the acquisition wire harness being connected to the connection wire harness through the wire splitter, the other end of the acquisition wire harness being used for external connection of an electric signal acquisition device.
[0006] In an exemplary embodiment of the utility model, a mounting spacing is provided between the wire splitter and the end of the connection wire harness, and the wire splitter is independently arranged outside the power supply device or the power consumption device based on the mounting spacing.
[0007] In an exemplary embodiment of the utility model, the wire splitter comprises a positive wire splitter and a negative wire splitter, and the acquisition wire harness comprises a positive acquisition wire harness and a negative acquisition wire harness; one end of the positive acquisition wire harness is connected to the positive wire of the connection wire harness through the positive wire splitter, and one end of the negative acquisition wire harness is connected to the negative wire of the connection wire harness through the positive wire splitter.
[0008] In an exemplary embodiment of the utility model, the positive wire splitter and the negative wire splitter are arranged in a staggered manner along the extension direction of the connection wire harness.
[0009] In an exemplary embodiment of the utility model, the other end of the positive electrode collection wire harness and the other end of the negative electrode collection wire harness are respectively provided with a positive electrode signal connection terminal and a negative electrode signal connection terminal, the positive electrode signal connection terminal is used for detachable connection with the positive electrode connection end of the electric signal collection device, and the negative electrode signal connection terminal is used for detachable connection with the negative electrode connection end of the electric signal collection device.
[0010] In an exemplary embodiment of the utility model, the positive electrode signal connection terminal and the negative electrode signal connection terminal both adopt a banana head structure.
[0011] In an exemplary embodiment of the utility model, the positive electrode signal connection terminal and the negative electrode signal connection terminal are respectively provided with an identification for displaying corresponding phases.
[0012] In an exemplary embodiment of the utility model, the positive electrode signal connection terminal and the negative electrode signal connection terminal have different colors.
[0013] According to the second aspect of the utility model embodiment, a whole vehicle high-voltage signal rapid collection device is provided, which comprises an electric signal collection device and the whole vehicle high-voltage signal rapid collection structure, and the other end of the collection wire harness is electrically connected with the electric signal collection device.
[0014] In an exemplary embodiment of the utility model, the electric signal collection device is a voltmeter or a power analyzer.
[0015] The connection wire harness of the utility model can replace the high-voltage wire harness between the power supply device and the electric device to transmit electric signals, then a brancher is configured on the connection wire harness to connect the collection wire harness in parallel, the electric signal collection device is connected to the outside by the collection wire harness, and then the electric signal collection is carried out without affecting the normal connection of the power transmission line, so that the high-voltage environment exposure of the power supply device / electric device at the wire connection is avoided, and the risk of foreign matter entering the power supply device / electric device and the safety hazard of electric shock of personnel are eliminated.
[0016] The above description is only a summary of the technical scheme of the utility model embodiment, in order to more clearly understand the technical means of the utility model embodiment, the content of the specification can be implemented, and in order to make the above and other purposes, characteristics and advantages of the utility model embodiment more obvious and easy to understand, the specific implementation of the utility model is described below. BRIEF DESCRIPTION OF DRAWINGS
[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or prior art description, and obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can be obtained according to the structures shown in these drawings without creative labor.
[0018] Figure 1 The structural schematic diagram of the whole vehicle high-voltage signal rapid acquisition structure of the embodiment is shown. Figure 2 The structural schematic diagram of the whole vehicle high-voltage signal rapid acquisition device of the embodiment is shown.
[0019] Explanation of reference numerals: 1-connection wire harness, 11-positive electrode lead wire, 12-negative electrode lead wire, 13-connector, 2-wire distributor, 21-positive electrode wire distributor, 22-negative electrode wire distributor, 3-acquisition wire harness, 31-positive electrode acquisition wire harness, 311-positive electrode signal connection terminal, 32-negative electrode acquisition wire harness, 321-negative electrode signal connection terminal, 4-electrical signal acquisition equipment.
[0020] The implementation, functional features and advantages of the present application will be further described with reference to the embodiments and the accompanying drawings. DETAILED DESCRIPTION
[0021] Example implementations will now be described more fully with reference to the accompanying drawings. Example implementations may, however, be implemented in many different forms and should not be construed as limited to the examples set forth herein; rather, these implementations are provided so that this disclosure will be thorough and complete, and will fully convey the scope of example implementations to those skilled in the art.
[0022] Moreover, the described features, structures, or characteristics can be combined in any suitable manner in one or more embodiments. In the following description, numerous specific details are provided to give a thorough understanding of embodiments of the application. One skilled in the relevant art will recognize, however, that the technology can be practiced without one or more of the specific details, or with other methods, components, materials, and so forth. In other instances, well-known structures, devices, implementations, and operations have not been shown or described in detail to avoid obscuring aspects of the application.
[0023] The utility model will be further described in detail below in combination with the drawings and specific embodiments. It needs to be explained here that the technical features involved in each embodiment of the utility model described below can be combined with each other as long as they do not conflict with each other. The embodiments described below by referring to the drawings are exemplary and are intended to explain the utility model, and cannot be understood as a limitation of the utility model.
[0024] In addition, the directions or position relations indicated by "front", "back", "left", "right", "up", "down" and the like mentioned in the embodiments of the utility model are based on the directions or position relations shown in the drawings; the "inner" and "outer" mentioned in the embodiments of the present application are defined based on the contour of the corresponding components. It can be understood that the indication words of the above directions or position relations are only for the convenience of describing the utility model and simplifying the description, and are not intended to indicate or imply that the indicated device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the utility model.
[0025] As shown in Figure 1 and Figure 2 The present embodiment provides a kind of whole vehicle high voltage signal rapid acquisition structure, comprising: connection wire harness 1, line splitter 2 and acquisition wire harness 3;One end of connection wire harness 1 is used to be electrically connected with power supply equipment, and the other end of connection wire harness 1 is used to be electrically connected with electric equipment;One end of acquisition wire harness 3 is connected to connection wire harness 1 via line splitter 2, and the other end of acquisition wire harness 3 is used to be externally connected with electric signal acquisition equipment 4.Such, connection wire harness 1 can be used as high voltage alternative wire harness to carry out electric signal transmission between power supply equipment and electric equipment, then line splitter 2 is configured in the middle section of connection wire harness 1 to connect acquisition wire harness 3, electric signal acquisition equipment 4 is connected outside using acquisition wire harness 3, and then electric signal acquisition is carried out without affecting normal connection of transmission line, avoid high voltage environment exposure of power supply equipment / electric equipment at wire connection, eliminate the risk of foreign matter entering power supply equipment / electric equipment and the safety hazard of personnel electric shock.
[0026] Specifically, as shown in Figure 1 and Figure 2As shown, the connection wire harness 1 in the embodiment can be made of the same cable as the high-voltage wire, both ends of the connection wire harness 1 are respectively provided with a connector 13 for electrical connection with the power supply device and the electrical device, and the model of the connector 13 is the same as the model of the connector at both ends of the original high-voltage wire; the wire distributor 2 can be a T-shaped wire clamp or a three-way wire distributor, the shell of the wire distributor 2 is an insulating shell and has a conductive structure and a shielding layer inside, which can realize the electrical connection between the connection wire harness 1 and the collection wire harness 3, and play a protective role of insulation, sealing and shielding at the connection position of the two; the connection wire harness 1 is cut in the middle section, and then the wire distributor 2 is fixed on the connection wire harness 1, so that the connection wire harness 1 is arranged in two of the three interfaces of the wire distributor 2, and one end of the collection wire harness 3 is introduced into the wire distributor 2 through the other interface of the wire distributor 2 and connected in parallel with the connection wire harness 1, that is, the manufacturing of the whole vehicle high-voltage signal rapid collection structure is completed. It can be understood that the specific structure and fixing mode of the wire distributor 2 and the specific connection mode of the connection wire harness 1 and the collection wire harness 3 in the wire distributor 2 can be referred to the prior art, which will not be described here.
[0027] During measurement, the original high-voltage wire between the power supply device and the electrical device is disconnected, both ends of the connection wire harness 1 are inserted and connected in series in the measured line, so that the connection wire harness 1 replaces the original high-voltage wire to electrically connect the power supply device and the electrical device of the high-voltage electrical device. At this time, the connection state of the connection wire harness 1 at the connection position of the power supply device or the electrical device is basically the same as that of the original high-voltage wire, which avoids the exposure of the power supply device / electrical device to the high-voltage environment at the wire connection position, eliminates the risk of foreign matter entering the power supply device / electrical device and the safety hazard of electric shock. Then, the collection wire harness 3 is connected to the electric signal collection device 4 (such as a power analyzer), and the corresponding electric signal can be collected, ensuring the effective test.
[0028] It can be understood that the above-described embodiment described with reference to the accompanying drawings is exemplary and is intended to explain one arrangement of the connection wire harness 1, and cannot be understood as a limitation of the present application. In other embodiments, one end of the connection wire harness 1 can be connected to the power supply device and the other end can be connected to the original high-voltage wire; or one end of the connection wire harness 1 can be connected to the electrical device and the other end can be connected to the original high-voltage wire; or the original high-voltage wire can be provided with a connector in the middle, and the connector is disconnected and connected to the connection wire harness 1 during testing. The two ends of the connection wire harness 1 can be connected in series in the measured line between the power supply device and the electrical device according to the specific use requirement, which will not be described here.
[0029] In some embodiments, as Figure 1As shown, the installation spacing is left between the splitter 2 and the end of the connection wire harness 1, and the splitter 2 is externally arranged independently of the power supply device or the electrical device based on the installation spacing. Specifically, the installation spacing is left between the series connection of the splitter 2 and any end of the connection wire harness 1, which can avoid the interference of the splitter 2 with the normal connection of the connection wire harness 1 and the corresponding power supply device or electrical device, and ensure the effective sealing of the power supply device / electrical device in the high-voltage environment at the connection of the connection wire harness 1.
[0030] In some embodiments, as shown in Figure 1 The splitter 2 includes a positive splitter 21 and a negative splitter 22, and the collection wire harness 3 includes a positive collection wire harness 31 and a negative collection wire harness 32; one end of the positive collection wire harness 31 is connected to the positive conductor 11 of the connection wire harness 1 through the positive splitter 21, and can input a positive voltage signal to the other end of the positive collection wire harness 31; one end of the negative collection wire harness 32 is connected to the negative conductor 12 of the connection wire harness 1 through the positive splitter 21, and can input a negative voltage signal to the other end of the negative collection wire harness 32. In this way, the positive collection wire harness 31 and the negative collection wire harness 32 are connected to the electrical signal collection device 4 (such as a power analyzer), and the collection of the voltage signal can be realized.
[0031] It can be understood that the positive splitter 21 and the negative splitter 22 are divided into the positive splitter 21 and the negative splitter 22 due to the positive and negative poles of the connected conductors, and can be the same structure; similarly, the positive collection wire harness 31 and the negative collection wire harness 32 can also be the same structure, which will not be described here.
[0032] Based on the structure and volume of the splitter 2, there is a certain occupation space in the diameter direction of the connection wire harness 1, and for this, in some embodiments, as shown in Figure 1 The positive splitter 21 and the negative splitter 22 are arranged in a staggered manner along the extension direction of the connection wire harness 1. In this way, the two splitters 2 can be prevented from interfering with each other in the diameter direction of the connection wire harness 1, and the space occupation of the splitter 2 in the diameter direction of the connection wire harness 1 is reduced.
[0033] In some embodiments, as shown in Figure 1 and Figure 2 The other end of the positive collection wire harness 31 and the other end of the negative collection wire harness 32 are respectively provided with a positive signal connection terminal 311 and a negative signal connection terminal 321, the positive signal connection terminal 311 is used for detachable connection with the positive connection end of the electrical signal collection device 4, and the negative signal connection terminal 321 is used for detachable connection with the negative connection end of the electrical signal collection device 4. Through the arrangement of the positive signal connection terminal 311 and the negative signal connection terminal 321, detachable connection between the collection wire harness 3 and the electrical signal collection device 4 can be realized, and the portability of the whole vehicle high-voltage signal rapid collection structure is improved.
[0034] Specifically, as shown in Figure 1 The positive signal connection terminal 311 and the negative signal connection terminal 321 can both adopt a banana head structure, and the electrical signal acquisition device 4 is correspondingly provided with a connection end for plugging the banana head structure, so that the positive signal connection terminal 311 and the negative signal connection terminal 321 can be detachably connected to the electrical signal acquisition device 4 in a plugging manner, which is convenient to operate and stable in connection.
[0035] In some embodiments, the positive signal connection terminal 311 and the negative signal connection terminal 321 can be respectively provided with an identification for showing the corresponding phase, for example, a "+" symbol is arranged on the outer surface of the positive signal connection terminal 311, and a "-" symbol is arranged on the outer surface of the negative signal connection terminal 321, so as to ensure that the positive signal connection terminal 311 and the negative signal connection terminal 321 can be conveniently and quickly plugged into the correct hole position.
[0036] In some embodiments, the positive signal connection terminal 311 and the negative signal connection terminal 321 can also be provided with different colors, for example, the positive signal connection terminal 311 is configured as red, and the negative signal connection terminal 321 is configured as black, so as to facilitate the identification of the phase of the collection wire harness 3.
[0037] In addition, as shown in Figure 1 and Figure 2 In another embodiment, a whole vehicle high-voltage signal rapid acquisition device is also provided, which comprises the electrical signal acquisition device 4 and the whole vehicle high-voltage signal rapid acquisition structure in the above-described embodiments, wherein the electrical signal acquisition device 4 can adopt a voltmeter or a power analyzer, and the other end of the collection wire harness 3 of the whole vehicle high-voltage signal rapid acquisition structure is electrically connected to the electrical signal acquisition device 4, and the connection mode includes but is not limited to direct connection or plugging, etc. It can be understood that the other structures and working principles of the whole vehicle high-voltage signal rapid acquisition structure are described above with reference to the embodiments of the whole vehicle high-voltage signal rapid acquisition structure; since the whole vehicle high-voltage signal rapid acquisition structure has the above technical effects, the whole vehicle high-voltage signal rapid acquisition device with the whole vehicle high-voltage signal rapid acquisition structure should also have corresponding technical effects, which will not be described here.
[0038] It can be understood that, in the present application, unless otherwise specified and limited, the terms "assembly", "connection" and the like should be understood in a broad sense, for example, it can be fixedly connected, or detachably connected, or integrated; it can be mechanically connected, or electrically connected; it can be directly connected, or indirectly connected through an intermediate medium; it can be the internal communication of two elements or the interaction relationship between two elements. For ordinary skilled persons in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0039] Furthermore, the terms "first", "second", etc. are used herein for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly pointing to the number of technical features indicated. Thus, features defined with "first", "second" can explicitly or implicitly include one or more of such features. The term "plurality" means two or more, unless otherwise expressly and specifically defined. Also, the description of "some embodiments", "exemplary", etc. means that the particular feature, structure, material, or characteristic being described is included in at least one embodiment or example of the present application.
[0040] The illustrative description of the above terms does not necessarily refer to the same embodiment or example. Also, the specific features, structures, materials, or characteristics described can be combined in any suitable manner in one or more embodiments or examples. Furthermore, the skilled person can combine and combine the features of different embodiments or examples and different embodiments or examples described in the present specification, without contradiction.
[0041] Although the embodiments of the present application have been shown and described above, it should be understood that the above embodiments are exemplary and should not be construed as limiting the present application, and those skilled in the art can modify, replace and change the above embodiments within the scope of the present application. Therefore, any changes or modifications made in accordance with the claims and specification of the present application shall be within the scope of the present application.
Claims
1. A structure for rapid acquisition of high-voltage signals from a vehicle, characterized in that, include: A connecting harness, one end of which is used for electrical connection to a power supply device, and the other end of which is used for electrical connection to a power user device; Splitter; and A data acquisition harness, one end of which is connected to the connection harness via the splitter, and the other end of which is used to connect to an external electrical signal acquisition device.
2. The vehicle high-voltage signal rapid acquisition structure according to claim 1, characterized in that, An installation gap is provided between the splitter and the end of the connecting harness, and the splitter is based on the installation gap and is independent of the external setting of the power supply equipment or the power consumption equipment.
3. A rapid acquisition structure for high-voltage signals of a vehicle according to claim 1 or 2, characterized in that, The splitter includes a positive splitter and a negative splitter, and the acquisition harness includes a positive acquisition harness and a negative acquisition harness; one end of the positive acquisition harness is connected to the positive conductor of the connection harness via the positive splitter, and one end of the negative acquisition harness is connected to the negative conductor of the connection harness via the positive splitter.
4. The vehicle high-voltage signal rapid acquisition structure according to claim 3, characterized in that, The positive terminal splitter and the negative terminal splitter are offset from each other along the extension direction of the connecting wire harness.
5. The vehicle high-voltage signal rapid acquisition structure according to claim 3, characterized in that, The other end of the positive acquisition harness and the other end of the negative acquisition harness are respectively provided with a positive signal terminal and a negative signal terminal. The positive signal terminal is used to detachably connect to the positive terminal of the electrical signal acquisition device, and the negative signal terminal is used to detachably connect to the negative terminal of the electrical signal acquisition device.
6. The vehicle high-voltage signal rapid acquisition structure according to claim 5, characterized in that, Both the positive signal terminal and the negative signal terminal adopt a banana head structure.
7. The vehicle high-voltage signal rapid acquisition structure according to claim 5, characterized in that, The positive signal terminal and the negative signal terminal are respectively provided with markings to indicate the corresponding phase.
8. The vehicle high-voltage signal rapid acquisition structure according to claim 5, characterized in that, The positive signal terminal and the negative signal terminal have different colors.
9. A rapid acquisition device for high-voltage signals of a vehicle, characterized in that, It includes an electrical signal acquisition device and a vehicle high-voltage signal rapid acquisition structure as described in any one of claims 1-8, wherein the other end of the acquisition harness is electrically connected to the electrical signal acquisition device.
10. The vehicle high-voltage signal rapid acquisition device according to claim 9, characterized in that, The electrical signal acquisition device is a voltmeter or a power analyzer.