High-voltage-resistant and deformation-resistant relay base

CN224851725UActive Publication Date: 2026-10-13MINGGUANG XINDA ELECTRONICS CO LTD
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Patent Information

Application Number
CN202522413536.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-13
Publication Date
2026-10-13
Estimated Expiration
2035-11-13

AI Technical Summary

Technical Problem

在现有技术中,继电器基座存在以下缺陷:传统基座的绝缘表面多为平整结构,缺乏有效的凹凸结构设计,沿面爬电距离直接决定基座的耐压等级,平整绝缘表面导致沿面爬电距离短,在高压工况下易发生爬电击穿,无法满足高电压场景的使用需求

Benefits of technology

本申请通过基座上的挡墙组件一、挡墙组件二及挡墙组件三,共同形成了多组凹凸错落的绝缘结构,这些凹凸结构通过在绝缘表面形成高低差,大幅延长了动簧片与静簧片一、静簧片二之间的沿面爬电距离,同时这种多组件协同的刚性结构设计,使基座主体的抗弯曲强度提升,在长期受力或高低温循环环境下,可有效抵抗局部变形,确保簧片安装位置长期稳定,避免因基座变形导致的继电器失效问题。

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Abstract

The utility model discloses a high pressure -resisting anti -deformation's relay base relates to the technical field of relay base, including base body, be equipped with the insulating plate on the base body, be equipped with the gap on the insulating plate, the base body is equipped with the retaining wall subassembly no.
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Description

Technical Field

[0001] This utility model relates to the technical field of relay bases, specifically to a high-pressure-resistant and deformation-resistant relay base. Background Technology

[0002] As a core control component in power systems and electronic equipment, the relay's base is the core carrier supporting key components such as moving and stationary reeds. It must not only ensure the insulation and isolation performance between each reed, but also have sufficient structural strength to resist external forces and environmental stress deformation during long-term use, while meeting the electrical safety requirements under high-voltage conditions. In existing technologies, relay bases suffer from the following drawbacks: Traditional bases typically have a flat insulating surface, lacking an effective textured design. The creepage distance directly determines the base's withstand voltage rating; a flat insulating surface results in a short creepage distance, making it prone to creepage breakdown under high-voltage conditions, thus failing to meet the requirements of high-voltage applications. Furthermore, existing bases are susceptible to localized deformation under prolonged stress or environmental temperature changes, leading to reed misalignment and consequently, poor relay contact and operational failure, severely impacting equipment reliability. Summary of the Invention

[0003] The purpose of this invention is to provide a high-pressure-resistant and deformation-resistant relay base to overcome the above-mentioned defects in the prior art.

[0004] A high-voltage-resistant and deformation-resistant relay base includes a base body, an insulating plate on the base body with a notch, a first baffle assembly for mounting a moving spring on one side of the insulating plate, a second baffle assembly for mounting a stationary spring on the other side of the insulating plate, and a third baffle assembly for mounting the stationary spring on the opposite side of the first baffle assembly.

[0005] Preferably, the retaining wall assembly includes a retaining wall and a fixing block. The retaining wall is disposed on the base body and surrounds the insulating plate to form a slot. The fixing block is located in the slot and connected to the insulating plate. The bottom of the slot is provided with an insertion hole.

[0006] Preferably, the second retaining wall assembly includes a second retaining wall, a third retaining wall, a base, and a second fixing block. The second retaining wall is disposed on the base body and connected to the insulating plate. The third retaining wall is disposed on the base body and connected to the second retaining wall. The inner sides of the second and third retaining walls are provided with a base that surrounds the insulating plate to form a slot two. The second fixing block is disposed in the slot two. The bottom of the slot two is provided with a second insertion hole. The base is provided with a first protrusion above the slot two.

[0007] Preferably, the retaining wall assembly three includes a retaining wall four and a fixing block three. The retaining wall four has a "U"-shaped structure and is disposed on the base body. The retaining wall four is connected to the retaining wall one through a connecting wall. The fixing block three is disposed on the base body and located in the retaining wall four. A slot three is formed between the retaining wall four and the fixing block three. The two ends of the fixing block are respectively provided with a protrusion two and a protrusion three. The bottom of the slot three is provided with an insertion hole three below the protrusion three.

[0008] Preferably, the fixing block has an "L" shaped structure.

[0009] Preferably, the second fixing block has a cuboid structure.

[0010] Preferably, the notch insulation has a "U" shaped structure.

[0011] The beneficial effects achieved by this utility model are as follows: This application uses three retaining wall components on the base to form multiple sets of staggered insulation structures. These staggered structures significantly extend the surface creepage distance between the moving spring and the stationary springs (one and two) by creating height differences on the insulation surface. At the same time, this multi-component coordinated rigid structure design improves the bending strength of the base body. Under long-term stress or high and low temperature cycling, it can effectively resist local deformation, ensure the long-term stability of the spring installation position, and avoid relay failure caused by base deformation. Attached Figure Description

[0012] Figure 1 This is a structural schematic diagram of one side of the present utility model.

[0013] Figure 2 This is a schematic diagram of the structure on the other side of the entire utility model.

[0014] Figure 3 This is a top view of the entire utility model.

[0015] In the diagram, 1. Base body; 2. Insulating plate; 21. Notch; 3. Retaining wall assembly one; 31. Retaining wall one; 32. Slot one; 33. Fixing block one; 34. Socket one; 4. Retaining wall assembly two; 41. Retaining wall two; 42. Retaining wall three; 43. Slot two; 44. Base; 45. Fixing block two; 46. Socket two; 47. Protrusion one; 5. Retaining wall assembly three; 51. Retaining wall four; 52. Connecting wall; 53. Fixing block three; 54. Slot three; 55. Socket three; 56. Protrusion two; 57. Protrusion three. Detailed Implementation To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0016] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains; the terminology used herein in the specification of the application is for the purpose of describing particular embodiments only and is not intended to limit the application; the terms “comprising” and “having”, and any variations thereof, in the specification, claims and drawings of this application are intended to cover non-exclusive inclusion.

[0017] The term "embodiment" as used herein means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of the phrase "embodiment" in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0018] like Figure 1-3 As shown, this utility model provides a high-pressure-resistant and deformation-resistant relay base, including a base body 1, an insulating plate 2 on the base body 1, and a U-shaped notch 21 on the insulating plate 2; In addition, the base body 1 has a retaining wall assembly 3 for installing the movable spring on one side of the insulating plate 2. The retaining wall assembly 3 includes a retaining wall 31 and a fixing block 33. The retaining wall 31 is located on the base body 1 and surrounds the insulating plate 2 to form a slot 32. The slot 32 provides an installation position for the movable spring and ensures that the movable spring will not shift laterally after being inserted. The fixing block 33 has an "L" shaped structure and is located in the slot 32 and connected to the insulating plate 2. The bottom of the slot 32 is provided with a insertion hole 34, which provides a passage for the pin of the movable spring to pass through. Additionally, the base body 1 has a second retaining wall assembly 4 for installing the stationary spring sheet 1 on the other side of the insulating plate 2. The second retaining wall assembly 4 includes a second retaining wall 41, a third retaining wall 42, a base 44, and a second fixing block 45. The second retaining wall 41 is located on the base body 1 and connected to the insulating plate 2. The third retaining wall 42 is located on the base body 1 and connected to the second retaining wall 41. The inner sides of the second retaining wall 41 and the third retaining wall 42 are provided with a base 44 that surrounds the insulating plate 2 to form a second slot 43, thus forming a multi-directional surrounding positioning of the stationary spring sheet 1. The second fixing block 45 is a cuboid structure and is located in the second slot 43. The bottom of the second slot 43 is provided with a second insertion hole 46. The base 44 is provided with a first protrusion 47 above the second slot 43 to press the stationary spring sheet 1. However, the base body 1 has a retaining wall assembly 3 5 on the opposite side of the retaining wall assembly 3 for installing the stationary spring 2. The retaining wall assembly 3 5 includes a retaining wall 4 51 and a fixing block 3 53. The retaining wall 4 51 has a "U" shaped structure and is located on the base body 1. The retaining wall 4 51 is connected to the retaining wall 1 31 by a connecting wall 52. The fixing block 3 53 is located on the base body 1 and is located in the retaining wall 4 51. A slot 3 54 is formed between the retaining wall 4 51 and the fixing block 3 53, which limits the stationary spring 2 by surrounding it on three sides. The two ends of the fixing block are respectively provided with protrusion 2 56 and protrusion 3 57, thereby pressing the stationary spring 2. The bottom of the slot 3 54 is provided with a insertion hole 3 55 below the protrusion 3 57.

[0019] Detailed implementation methods and principles: Installation of the movable spring: Take the movable spring and align its mounting end with the slot 32 formed by the retaining wall 31 and the insulating plate 2. Slowly insert the movable spring into the slot 32. Use the limiting effect of the fixing block 33 to prevent the movable spring from shifting until the mounting end of the movable spring is in contact with the bottom of the slot 32. Adjust the position of the movable spring pin so that the pin passes vertically through the insertion hole 34 at the bottom of the slot 32. Installation of stationary spring 1: Take stationary spring 1 and align it with slot 2 43 formed by base 44 and insulating plate 2. Insert stationary spring 1 into slot 2 43. The displacement of stationary spring 1 is restricted by fixing block 2 45. At the same time, the protrusion 1 47 on the side of base 44 is used to press stationary spring 1 and make the pin of stationary spring 1 pass through the insertion hole 2 46 at the bottom of slot 2 43. Installation of stationary spring 2: Take stationary spring 2 and align it with slot 3 54 formed between retaining wall 4 51 and fixing block 3 53. Insert stationary spring 2 into slot 3 54. The position of stationary spring 2 is defined by the protrusions 2 56 and 3 57 at both ends of fixing block 3 53. At the same time, the surrounding structure of retaining wall 4 51 is used to prevent stationary spring 2 from shifting back and forth. Adjust the pin of stationary spring 2 so that it passes through the insertion hole 3 55 at the bottom of slot 3 54.

[0020] In summary, this application uses three retaining wall components 3, 4, and 5 on the base to form multiple sets of staggered insulation structures. These staggered structures significantly extend the surface creepage distance between the moving spring and the stationary springs 1 and 2 by creating height differences on the insulation surface. At the same time, this multi-component coordinated rigid structure design improves the bending strength of the base body 1. Under long-term stress or high and low temperature cycling, it can effectively resist local deformation, ensure the long-term stability of the spring installation position, and avoid relay failure caused by base deformation.

[0021] The embodiments of this utility model described above do not constitute a limitation on the scope of protection of this utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this utility model should be included within the scope of protection of the claims of this utility model.

Claims

1. A high-voltage-resistant and deformation-resistant relay base, characterized in that: comprising a base body (1), wherein an insulating plate (2) is arranged on the base body (1), a notch (21) is arranged on the insulating plate (2), the base body (1) is provided with a first retaining wall assembly (3) for mounting a movable spring plate on one side of the insulating plate (2), the base body (1) is provided with a second retaining wall assembly (4) for mounting a first static spring plate on the other side of the insulating plate (2), and the base body (1) is provided with a third retaining wall assembly (5) for mounting a second static spring plate on the opposite side of the first retaining wall assembly (3).

2. The high-pressure-resistant and deformation-resistant relay base according to claim 1, characterized in that: The first retaining wall assembly (3) comprises a first retaining wall (31) and a first fixing block (33), the first retaining wall (31) is arranged on the base body (1) and encloses with the insulating plate (2) to form a first slot (32), the first fixing block (33) is located in the first slot (32) and connected with the insulating plate (2), and the bottom of the first slot (32) is provided with a first jack (34).

3. The high-pressure-resistant and deformation-resistant relay base according to claim 1, characterized in that: The second retaining wall assembly (4) comprises a second retaining wall (41), a third retaining wall (42), a base station (44) and a second fixing block (45), the second retaining wall (41) is arranged on the base body (1) and connected with the insulating plate (2), the third retaining wall (42) is arranged on the base body (1) and connected with the second retaining wall (41), base stations (44) are arranged on the inner sides of the second retaining wall (41) and the third retaining wall (42) and enclose with the insulating plate (2) to form a second slot (43), the second fixing block (45) is arranged in the second slot (43), the bottom of the second slot (43) is provided with a second jack (46), and the base station (44) is provided with a first protruding block (47) above the second slot (43).

4. A high-pressure-resistant and deformation-resistant relay base according to claim 2, characterized in that: The third retaining wall assembly (5) comprises a fourth retaining wall (51) and a third fixing block (53), the fourth retaining wall (51) is of a U-shaped structure and arranged on the base body (1), the fourth retaining wall (51) and the first retaining wall (31) are connected through a connecting wall (52), the third fixing block (53) is arranged on the base body (1) and located in the fourth retaining wall (51), a third slot (54) is formed between the fourth retaining wall (51) and the third fixing block (53), two ends of the fixing block are respectively provided with a second protruding block (56) and a third protruding block (57), and the bottom of the third slot (54) is provided with a third jack (55) below the third protruding block (57).

5. A high-pressure-resistant and deformation-resistant relay base according to claim 2, characterized in that: The first fixing block (33) is of an L-shaped structure.

6. A high-pressure-resistant and deformation-resistant relay base according to claim 3, characterized in that: The second fixing block (45) is of a cuboid structure.

7. A high-pressure-resistant and deformation-resistant relay base according to claim 1, characterized in that: The notch (21) is of a U-shaped structure.