Lithium ion battery folding and shaping integrated machine
Patent Information
- Application Number
- CN202522220529.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-21
- Publication Date
- 2026-10-13
- Estimated Expiration
- 2035-10-21
AI Technical Summary
[0003]相较具有平直本体及平直封边的传统方形锂电池,弧形电池的折边轴线不是直线而是弧线,折边时电池本体受力且不均匀,极片翘曲,容易造成电池变形受损并进一步造成电池循环性能、电性能及安全性能下降
[0022](1)采用一体化集成设计,将待处理锂电池的折边、烫边、整形等多道工序整合到单一设备中,减少传统产线中多台设备间的物料转运、定位等待时间,显著缩短生产周期;
Smart Images

Figure CN224851760U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of battery processing equipment technology, and in particular to an integrated machine for bending, heat-pressing and shaping lithium-ion batteries. Background Technology
[0002] With the continuous emergence of new consumer electronics products such as smartwatches, smart bracelets, earphones, and smart rings, irregularly shaped batteries, due to their shape better fitting the battery compartments of these devices, possess excellent spatial adaptability. Compared to traditional batteries, they can be smaller and thinner, while also exhibiting a certain degree of curvature. Curved batteries have revolutionized the existing battery design concept, achieving battery flexibility while maintaining electrical performance, thus adapting to the close-fitting shapes required in wearable electronic devices.
[0003] Compared to traditional square lithium batteries with flat bodies and straight edges, the folding axis of curved batteries is not a straight line but an arc. During folding, the battery body is subjected to uneven stress, causing the electrode sheets to warp. This easily leads to battery deformation and damage, further degrading battery cycle performance, electrical performance, and safety performance. Therefore, traditional folding and shaping equipment is only suitable for square / cylindrical batteries and cannot meet the folding requirements of curved, wavy, and other irregularly shaped batteries.
[0004] Existing curved structures specifically designed for curved batteries (such as the edge curvature of pouch batteries) require multiple independent machines to complete folding, hot pressing, and shaping operations in steps. This results in low efficiency and poor appearance. Furthermore, the folding, hot pressing, and shaping of both sides are carried out in steps, which disperses the process. Repeated handling can easily lead to electrode misalignment, resulting in repeated positioning errors and secondary damage. Utility Model Content
[0005] In view of this, the present invention provides a lithium-ion battery folding and shaping integrated machine, which is suitable for folding and shaping irregularly shaped batteries such as arcs. It integrates multiple processes such as folding, heating, and shaping into one machine, reducing the material transfer and positioning waiting time between multiple machines in traditional production lines, significantly shortening the production cycle, and avoiding electrode misalignment.
[0006] This utility model solves the above-mentioned technical problems through the following technical means:
[0007] This utility model embodiment provides a lithium-ion battery folding and shaping integrated machine, including:
[0008] A clamping module, comprising a clamping component and a first guide rail, wherein the clamping component is slidably mounted on the first guide rail and is used to clamp the battery cell to be processed;
[0009] The positioning module includes two positioning mechanisms arranged opposite to each other. Each positioning mechanism includes a positioning component, a third driving component, and a second guide rail. The positioning component is slidably mounted on the second guide rail and has a positioning surface adapted to the shape of the battery to be processed. The third driving component is connected to the positioning component and is used to drive the positioning component to slide on the second guide rail.
[0010] A hot heat module includes two hot heat mechanisms arranged opposite each other. Each hot heat mechanism includes a hot heat component, a fourth driving member, and a third guide rail. The hot heat component is slidably mounted on the third guide rail and has a positioning groove adapted to the shape of the battery. The fourth driving member is connected to the hot heat component and is used to drive the hot heat component to slide on the third guide rail.
[0011] The first guide rail and the second guide rail are arranged vertically, the second guide rail and the third guide rail are arranged parallel to each other, and the clamping component is slidably arranged between the two positioning mechanisms and between the two heating mechanisms.
[0012] In some embodiments, the clamping component includes a cell clamp and a first mounting base, the cell clamp being mounted on the first mounting base, and the first mounting base being slidably mounted on a first guide rail.
[0013] In some embodiments, a first driving member is mounted on one end of the first guide rail, and the first driving member is connected to the first mounting base for driving the first mounting base to slide on the first guide rail.
[0014] In some embodiments, the cell clamp includes a movable pressure plate, a second drive member, and a battery mounting member. The movable pressure plate is movably mounted on one side of the battery mounting member. The battery mounting member has a mounting plate adapted to the shape of the battery. The side of the movable pressure plate facing the battery mounting member has a clamping notch adapted to the shape of the battery. The mounting plate and the clamping notch are positioned correspondingly. The second drive member is connected to the movable pressure plate.
[0015] In some embodiments, a first mounting plate is fixed on the first mounting base, the first mounting plate has a sliding groove, one end of the movable pressure plate passes through the sliding groove and is connected to the second driving member, and the battery mounting member is fixedly mounted on the first mounting plate.
[0016] In some embodiments, the positioning component includes a second mounting base and a positioning block, the positioning block being connected to the second mounting base, the second mounting base being slidably mounted on a second guide rail, and the third driving member being connected to the second mounting base for driving the second mounting base to slide on the second guide rail; the positioning surface is disposed on one side of the positioning block.
[0017] In some embodiments, the heat-pressing component includes a fourth driving member, a third mounting base, and a heat-pressing assembly. The heat-pressing assembly is mounted on the third mounting base, which is slidably mounted on a third guide rail. The fourth driving member is connected to the third mounting base and is used to drive the third mounting base to slide on the third guide rail.
[0018] In some embodiments, the hot stamping assembly includes a second mounting plate and a hot stamping shaping block, the hot stamping shaping block is mounted on the second mounting plate and is parallel to the second mounting plate, a heating module is provided inside the hot stamping shaping block, and the positioning groove is located at the end of the hot stamping shaping block away from the positioning assembly.
[0019] In some embodiments, the fourth drive component includes a motor and a ball screw, the ball screw being rotatably mounted inside a third guide rail, one end of the ball screw being drive-connected to the motor, and the nut of the ball screw being connected to a third mounting base.
[0020] In some embodiments, the lithium-ion battery folding and shaping integrated machine further includes a mounting base plate, two first mounting brackets and two second mounting brackets. The first guide rail, the first mounting brackets and the second mounting brackets are all fixedly mounted on the mounting base plate. The two first mounting brackets are respectively located on opposite sides of the first guide rail, and the two second mounting brackets are also respectively located on opposite sides of the first guide rail. The positioning mechanism is mounted on the first mounting bracket, and the heat-pressing mechanism is mounted on the second mounting bracket.
[0021] Compared with existing technologies, the lithium-ion battery folding, heating, and shaping integrated machine of this utility model is suitable for folding, heating, and shaping irregularly shaped batteries such as arc-shaped batteries, and has the following advantages:
[0022] (1) An integrated design is adopted to integrate multiple processes such as edge folding, edge heating, and shaping of lithium batteries to be processed into a single device, reducing material transfer and positioning waiting time between multiple devices in traditional production lines and significantly shortening the production cycle.
[0023] (2) A heat-pressing component driven by dual servo motors is used for progressive edge folding. Through the cooperation of servo motors, ball screws and other structures, the edge folding force is precisely controlled, which significantly improves the damage between the battery cell and the electrode after edge folding on both sides and effectively improves the battery cell yield.
[0024] (3) Modular design allows for quick replacement of cell fixtures or adjustment of parameters to adapt to the production of different types of lithium batteries (such as different arc lengths and thicknesses) and meet the needs of various arc-shaped cells.
[0025] (4) It has arc structure adaptability. The mounting plate, clamping notch, positioning surface and positioning groove can all be set to arc shape. For the special shape of the arc lithium battery, a customized mold is used to ensure the final width of the cell folding product and avoid deformation or uneven stress caused by traditional manual operation. Attached Figure Description
[0026] Figure 1 This is a structural schematic diagram of the lithium-ion battery folding, ironing, and shaping integrated machine of this utility model;
[0027] Figure 2 yes Figure 1 Enlarged view of point A in the middle;
[0028] Figure 3 This is a schematic diagram of the structure of the lithium-ion battery folding and shaping integrated machine excluding the electrical box;
[0029] Figure 4 This is a structural diagram of the fixture module;
[0030] Figure 5 yes Figure 4 Enlarged view of point B in the middle;
[0031] Figure 6 This is an enlarged structural diagram of the positioning module;
[0032] Figure 7 This is an enlarged structural diagram of the hot stamping module;
[0033] The components include: clamp module 100, first guide rail 110, first mounting base 120, first mounting plate 121, slide groove 1211, movable pressure plate 131, clamping notch 1311, battery mounting component 132, arc plate 1321, second cylinder 133, fixing block 134, first cylinder 140, positioning module 200, second guide rail 210, third cylinder 221, second mounting base 222, connecting through groove 2221, positioning block 223, positioning surface 2231, connecting block 230, hot stamping module 300, third guide rail 310, motor 321, third mounting base 322, second mounting plate 3231, hot stamping shaping block 3232, mounting vertical plate 340, positioning groove 350, mounting base plate 410, first mounting frame 420, side plate 421, second mounting frame 430, and electrical box 500. Detailed Implementation
[0034] The following specific embodiments illustrate the implementation of this utility model. Those skilled in the art can understand the advantages and effects of this utility model from the content disclosed in this specification. It should be noted that the illustrations provided in the following embodiments are for illustrative purposes only and represent schematic diagrams, not actual pictures. They should not be construed as limiting the utility model. To better illustrate the embodiments of this utility model, some components in the figures may be omitted, enlarged, or reduced, and do not represent the actual product dimensions. It is understandable that some well-known structures and their descriptions may be omitted in the figures for those skilled in the art.
[0035] In the figures of this utility model embodiment, the same or similar reference numerals correspond to the same or similar components. In the description of this utility model, it should be understood that if terms such as "upper", "lower", "left", "right", "front", "rear", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the figure, they are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the terms used to describe the positional relationship in the figure are only for illustrative purposes and should not be construed as limiting this utility model. For those skilled in the art, the specific meaning of the above-mentioned terms can be understood according to the specific circumstances.
[0036] like Figure 1-7 As shown, a lithium-ion battery folding and shaping integrated machine of this application includes a clamping module 100, a positioning module 200, and a heat-pressing module 300. The clamping module 100 includes a clamping component and a first guide rail 110. The clamping component is slidably mounted on the first guide rail 110 and is used to clamp the battery cell to be processed. The positioning module 200 includes two opposing positioning mechanisms. Each positioning mechanism includes a positioning component, a third driving component, and a second guide rail 210. The positioning component is slidably mounted on the second guide rail 210 and has a positioning surface 2231 adapted to the shape of the battery to be processed. The third driving component is connected to the positioning component and is used to drive the positioning component to slide on the second guide rail 210. The hot stamping module 300 is used for edge folding and hot stamping shaping of battery cells. The hot stamping module 300 includes two opposing hot stamping mechanisms, each including a hot stamping component and a third guide rail 310. The hot stamping component is slidably mounted on the third guide rail 310 and has a positioning groove 350 adapted to the shape of the battery. A fourth driving member is connected to the hot stamping component and drives it to slide on the third guide rail 310. The first guide rail 110 and the second guide rail 210 are vertically arranged, and the second guide rail 210 is parallel to the third guide rail 310. The second guide rail 210 and the third guide rail 310 are at the same height in the vertical direction. A clamping component is slidably arranged between the two positioning mechanisms and between the two hot stamping mechanisms.
[0037] The lithium-ion battery folding and shaping integrated machine of this application also includes a mounting base plate 410, two first mounting brackets 420, and two second mounting brackets 430. The first mounting brackets 420 and the second mounting brackets 430 are arranged in parallel. The two first mounting brackets 420 are used to support and fix two positioning mechanisms, and the two second mounting brackets 430 are used to support and fix two heating mechanisms. That is, the positioning mechanisms are installed on the first mounting brackets 420, and the heating mechanisms are installed on the second mounting brackets 430. An electrical box 500 is installed on the mounting base plate 410, which contains a control circuit board and various connecting pipelines, and an external display screen and various switches to control the operation of the entire lithium-ion battery folding and shaping integrated machine. The electrical box 500 mainly serves a control and display function, and the specific structure is not described in detail in this application. The first guide rail 110 is fixedly installed in the middle of the mounting base plate 410, and the two first mounting brackets 420 are both fixedly installed on the mounting base plate 410, and the two first mounting brackets 420 are located on opposite sides of the first guide rail 110. Two second mounting brackets 430 are also fixedly mounted on the mounting base plate 410, and the two second mounting brackets 430 are located on opposite sides of the first guide rail 110, and the two second mounting brackets 430 are close to the electrical box 500.
[0038] like Figure 4 and Figure 5 As shown in the embodiment of this application, the clamping component includes a battery cell clamp and a first mounting base 120. The battery cell clamp is mounted on the first mounting base 120, and the first mounting base 120 is slidably mounted on the first guide rail 110. A slider is provided at the bottom of the first mounting base 120, and one end of the slider is slidably mounted on the first guide rail 110 to realize that the first mounting base 120 is slidably mounted on the first guide rail 110, further realizing that the clamping component is slidably mounted on the first guide rail 110. A first driving member is mounted at one end of the first guide rail 110. The first driving member is connected to the first mounting base 120 and is used to drive the first mounting base 120 to slide on the first guide rail 110. The first driving member can be a combination of a motor and a lead screw, or it can be a linear motor or a cylinder. This embodiment uses a cylinder as an example for explanation, that is, a first cylinder 140 is mounted at the end of the first guide rail 110 near the electrical box 500, and the first cylinder 140 serves as the first driving member. The telescopic rod of the first cylinder 140 is connected to the first mounting base 120. When the telescopic rod of the first cylinder 140 moves in a telescopic motion, it will cause the first mounting base 120 to slide on the first guide rail 110.
[0039] In the embodiments of this application, the battery cell clamp includes a movable pressure plate 131, a second driving member, and a battery mounting member 132. The battery mounting member 132 is used to fix the battery cell to be processed. It can be used by vacuum adsorption with a suction cup to adsorb and fix the battery cell to be processed onto the battery mounting member 132, and then the movable pressure plate 131 is used to press and clamp it for subsequent edge folding and heat-forming processing. Specifically, the movable pressure plate 131 is movably installed on one side of the battery mounting member 132, that is, the movable pressure plate 131 can move towards the battery mounting member 132 to clamp the battery cell on the battery mounting member 132; it can also move away from the battery mounting member 132 to remove the edge-folded and heat-formed battery cell. The battery mounting component 132 has a mounting plate 1321 adapted to the shape of the battery. The movable pressure plate 131 has a clamping notch 1311 adapted to the shape of the battery on the side facing the battery mounting component. The mounting plate 1321 and the clamping notch 1311 are positioned correspondingly. The second driving member is connected to the movable pressure plate 131 to drive the movable pressure plate 131 to move. The shapes of the mounting plate 1321, the clamping notch 1311, the positioning surface 2231, and the positioning groove 350 are almost identical, all designed to adapt to the battery cell to be processed. For example, to adapt to an arc-shaped battery, the mounting plate 1321, the clamping notch 1311, the positioning surface 2231, and the positioning groove 350 are all arc-shaped.
[0040] In the embodiments of this application, a first mounting plate 121 is fixed to one end of the first mounting base 120. The first mounting plate 121 has a sliding groove 1211. One end of the movable pressure plate 131 passes through the sliding groove 1211 and is connected to the second driving member. Specifically, a fixing block 134 is fixedly connected to the lower end of the movable pressure plate 131, and the second driving member is connected to the fixing block 134. The battery mounting member 132 is fixedly mounted on the first mounting plate 121 by screws, and the battery mounting member 132 is vertically mounted on the first mounting plate 121. The second driving component can be a combination of a motor and a lead screw, or a linear motor or a cylinder. In this embodiment, a cylinder is used as an example. A second cylinder 133 is installed below the first mounting plate 121. The second cylinder 133 serves as the second driving component. The telescopic rod of the second cylinder 133 is connected to the fixed block 134. When the telescopic rod of the second cylinder 133 moves, it will drive the movable pressure plate 131 to move, so as to increase the distance between the movable pressure plate 131 and the battery mounting component 132, making it easier to remove the processed battery cell, or to decrease the distance between the movable pressure plate 131 and the battery mounting component 132, so as to press the battery cell to be processed adsorbed on the battery mounting component 132.
[0041] like Figure 6As shown in the embodiment of this application, the second guide rail 210 is fixedly installed on the top of the first mounting bracket 420. The positioning assembly includes a second mounting base 222 and a positioning block 223. The positioning block 223 is connected to the second mounting base 222. The second mounting base 222 is slidably installed on the second guide rail 210. The third driving member is connected to the second mounting base 222 and is used to drive the second mounting base 222 to slide on the second guide rail 210. The positioning surface 2231 is provided on one side of the positioning block 223. The third driving member can be a combination of a motor and a lead screw, or a linear motor or a cylinder. This embodiment uses a cylinder as an example. A side plate 421 is fixedly installed on one side of the first mounting bracket 420. A third cylinder 221 is installed on the outside of the side plate 421. The third cylinder 221 serves as the third driving member, and the telescopic rod of the third cylinder 221 passes through the side plate 421 and is connected to a connecting block 230 on the other side of the side plate 421. One end of the second mounting base 222 is connected to the telescopic rod of the third cylinder 221. Specifically, the second mounting base 222 has a connecting groove 2221 at one end. The diameter of the end of the connecting block 230 away from the third cylinder 221 is larger than the diameter of the end of the connecting groove 2221 near the third cylinder 221. The connecting block 230 is inserted into the connecting groove 2221 to connect one end of the second mounting base 222 with the telescopic rod of the third cylinder 221. Simultaneously, the telescopic movement of the telescopic rod of the third cylinder 221 will cause the second mounting base 222 to move on the second guide rail 210. A slider is also provided at the bottom of the second mounting base 222, with one end sliding on the second guide rail 210 to allow the second mounting base 222 to slide on the second guide rail 210. Furthermore, the second mounting base 222 with two positioning components slides on the two second guide rails 210 respectively to achieve positioning on both sides of the battery cell clamp.
[0042] like Figure 7As shown in the embodiment of this application, the third guide rail 310 is fixedly installed on the top of the second mounting bracket 430. The hot-heating component includes a fourth driving member, a third mounting base 322, and a hot-heating assembly. The hot-heating assembly is installed on the third mounting base 322, and the third mounting base 322 is slidably installed on the third guide rail 310. The fourth driving member is connected to the third mounting base 322 and is used to drive the third mounting base 322 to slide on the third guide rail 310. The fourth driving component can be a combination of a motor and a lead screw, or a linear motor or a cylinder. This embodiment uses a combination of a motor and a lead screw as an example. Specifically, the fourth driving component includes a motor 321 and a ball screw. The ball screw is rotatably mounted inside the third guide rail 310. One end of the ball screw is connected to the motor 321 for transmission, and the nut of the ball screw is connected to the third mounting base 322. More specifically, a driven wheel can be fixedly mounted at one end of the ball screw, and a driving wheel can be mounted on the output shaft of the motor 321. The driven wheel meshes with the driving wheel to realize that the motor 321 rotates to drive the ball screw to rotate, thereby driving the third mounting base 322 to move on the third guide rail 310. Alternatively, a driven wheel can be fixedly mounted at one end of the ball screw, and a driving wheel can be mounted on the output shaft of the motor 321. A transmission chain is wound around the driving wheel and the driven wheel to realize that the motor 321 rotates to drive the ball screw to rotate.
[0043] A mounting vertical plate 340 is fixedly mounted on one side of the third mounting base 322, and the hot stamping assembly is mounted on the mounting vertical plate 340. The hot stamping assembly includes a second mounting plate 3231 and a hot stamping shaping block 3232. The hot stamping shaping block 3232 is mounted on the second mounting plate 3231 and is parallel to the second mounting plate 3231. The second mounting plate 3231 is mounted on the mounting vertical plate 340 and is parallel to the mounting vertical plate 340. A heating module is provided inside the hot stamping shaping block 3232. The heating module can be heating tubes evenly arranged inside the hot stamping shaping block 3232. A positioning groove 350 is located at the end of the hot stamping shaping block 3232 away from the positioning assembly, and the shape of the positioning groove 350 is the same as that of the clamping notch 1311. A slider is also provided at the bottom of the third mounting base 322. One end of the slider is slidably mounted on the third guide rail 310 so that the third mounting base 322 can be slidably mounted on the third guide rail 310. The third mounting of the two hot heat assembly slides on the two third guide rails 310 respectively to achieve the edge folding and hot heat shaping of the battery cell to be processed.
[0044] The lithium-ion battery folding and shaping integrated machine of this application achieves efficient and precise folding of curved lithium batteries through a process of manual feeding → product positioning → mechanical folding → hot stamping → shaping and setting → manual unloading, ensuring product consistency and yield. Specifically, it includes the following operation steps:
[0045] (1) Simultaneously activate two third cylinders 221, that is, extend the telescopic rods of the two third cylinders 221 at the same time, and bring the two positioning blocks 223 close to the edge of the cell clamp to form a cell placement cavity and achieve precise positioning;
[0046] (2) The battery cell is placed manually on the arc plate of the battery mounting part 132 and fixed by adsorption. The aluminum-plastic film on the edge of the battery cell is adsorbed and fixed to prevent the battery cell from falling out of the fixture. The vacuum adsorption force is used to precisely adjust the battery cell to the theoretical position and pre-fix it to prevent it from shifting or falling in the subsequent process, and at the same time prepare for mechanical clamping.
[0047] (3) Start the second cylinder 133, that is, the telescopic rod of the second cylinder 133 retracts and drives the movable pressure plate 131 to move closer to the battery mounting part 132, so as to press the adsorbed battery cell, thereby clamping the battery cell through the relative cooperation of the movable pressure plate 131 and the battery mounting part 132.
[0048] (4) Simultaneously start the two third cylinders 221 and retract the telescopic rods of the two third cylinders 221 to their original positions, leaving enough space for the movement of the battery cell clamp.
[0049] (5) Start the first cylinder 140, that is, the telescopic rod of the first cylinder 140 retracts, driving the first mounting base 120 to move towards the electrical box 500, thereby realizing the clamping component to move towards the electrical box 500, and moving until the battery cell to be processed is aligned with the positioning groove.
[0050] (6) Simultaneously start two motors 321 to drive the two hot ironing components to move relative to each other, so that the two hot ironing components move close to the edge of the battery cell clamp according to the set stroke, and move to the preheating and ironing edge position to turn off the motor 321 to complete the preheating and ironing edge processing.
[0051] (7) Restart the first cylinder 140, that is, the telescopic rod of the first cylinder 140 extends a certain distance, driving the battery cell clamp to move away from the electrical box 500. When it moves to the set stroke (preheating and folding), the edge of the battery cell that needs to be folded is exactly located on the side of the hot heat forming block 3232, and maintains a precise and small distance from the working surface of the hot heat forming block 3232. That is, the folding plane of the battery cell and the parallel trajectory of the hot heat forming block 3232 need to be parallel, and the correct initial gap needs to be reserved between them.
[0052] (8) Simultaneously start the two motors 321 to drive the two hot stamping components to move relative to each other again, moving to the preset stroke (hot pressing and shaping). In this step, the target position of the hot stamping components is a more precise endpoint based on the "preheating and hot stamping edge position" in step (7). This position can be defined as the position where the heating working surface of the hot stamping and shaping block 3232 is in complete contact with the battery edge area and a preset process pressure (F) is applied. This is the small displacement from the moment it contacts the workpiece surface until the preset pressure is reached and the final shape is pressed. This stroke is the key to quality and requires precise control of speed and pressure. The working surface of the hot stamping and shaping block 3232 and the battery edge area need to be in uniform and parallel contact.
[0053] (9) Simultaneously start the two motors 321 to rotate in opposite directions, driving the two heating components to move in the opposite direction (reset), so as to leave space for the battery cell clamp to move easily;
[0054] (10) Restart the first cylinder 140, that is, the telescopic rod of the first cylinder 140 continues to extend a certain distance (reset), driving the battery cell clamp to move between the two positioning components;
[0055] (11) Start the second cylinder 133 again, that is, the extension rod of the second cylinder 133 extends, the battery cell clamp opens, and the processed battery cell is manually removed, thus completing the edge folding and hot heat shaping of the battery cell.
[0056] In the lithium-ion battery folding and shaping integrated machine of this application, the first guide rail 110, the second guide rail 210 and the third guide rail 310 are all precision guide rails, and the motor 321 is a servo motor 321. This lithium-ion battery folding and shaping integrated machine integrates the folding mechanism, the heat-pressing module and the arc-shaped shaping mold in the same station, and achieves synchronous action through multi-axis linkage. In the cell positioning operation, a cylinder and precision guide rail mechanical positioning mechanism are used to ensure accurate manual placement of the cell. In the edge folding operation, a servo motor 321 and a high-precision module are used to fold the edge of the cell in an arc shape to meet the product's arc requirements. The servo motor 321 controls the folding force to prevent deformation or damage to the cell electrode sheets. In the hot stamping operation, a temperature control system is used, with heating tubes and temperature sensing wires maintaining the set temperature. The hot stamping shaping block 3232 pre-folds the aluminum-plastic film, subjecting the edge of the cell's aluminum-plastic film to heat pressure. In the shaping and setting operation, the cell enters the hot stamping shaping blocks 3232 on both sides for hot pressing and setting. The servo motor and high-precision module heat press and set the edge of the cell to prevent springback deformation.
[0057] The above embodiments are only used to illustrate the technical solutions of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this utility model without departing from the spirit and scope of the technical solutions of this utility model, and all such modifications and substitutions should be covered within the scope of the claims of this utility model. Technologies, shapes, and structural parts not described in detail in this utility model are all known technologies.
Claims
1. A lithium-ion battery folding, ironing, and shaping all-in-one machine, characterized in that, include: A clamping module, comprising a clamping component and a first guide rail, wherein the clamping component is slidably mounted on the first guide rail and is used to clamp the battery cell to be processed; The positioning module includes two positioning mechanisms arranged opposite to each other. Each positioning mechanism includes a positioning component, a third driving component, and a second guide rail. The positioning component is slidably mounted on the second guide rail and has a positioning surface adapted to the shape of the battery to be processed. The third driving component is connected to the positioning component and is used to drive the positioning component to slide on the second guide rail. A hot heat module includes two hot heat mechanisms arranged opposite each other. Each hot heat mechanism includes a hot heat component, a fourth driving member, and a third guide rail. The hot heat component is slidably mounted on the third guide rail and has a positioning groove adapted to the shape of the battery. The fourth driving member is connected to the hot heat component and is used to drive the hot heat component to slide on the third guide rail. The first guide rail and the second guide rail are arranged vertically, the second guide rail and the third guide rail are arranged parallel to each other, and the clamping component is slidably arranged between the two positioning mechanisms and between the two heating mechanisms.
2. The lithium-ion battery folding and shaping integrated machine according to claim 1, characterized in that, The clamping component includes a battery cell clamp and a first mounting base. The battery cell clamp is mounted on the first mounting base, and the first mounting base is slidably mounted on a first guide rail.
3. The lithium-ion battery folding and shaping integrated machine according to claim 2, characterized in that, A first driving component is installed at one end of the first guide rail. The first driving component is connected to the first mounting base and is used to drive the first mounting base to slide on the first guide rail.
4. The lithium-ion battery folding and shaping integrated machine according to claim 2, characterized in that, The cell clamp includes a movable pressure plate, a second driving member, and a battery mounting member. The movable pressure plate is movably mounted on one side of the battery mounting member. The battery mounting member has a mounting plate adapted to the shape of the battery. The side of the movable pressure plate facing the battery mounting member has a clamping notch adapted to the shape of the battery. The mounting plate and the clamping notch are positioned correspondingly. The second driving member is connected to the movable pressure plate.
5. The lithium-ion battery folding and shaping integrated machine according to claim 4, characterized in that, A first mounting plate is fixed on the first mounting base. The first mounting plate has a sliding groove. One end of the movable pressure plate passes through the sliding groove and is connected to the second driving member. The battery mounting member is fixedly mounted on the first mounting plate.
6. The lithium-ion battery folding and shaping integrated machine according to claim 1, characterized in that, The positioning component includes a second mounting base and a positioning block. The positioning block is connected to the second mounting base, which is slidably mounted on a second guide rail. The third driving component is connected to the second mounting base and is used to drive the second mounting base to slide on the second guide rail. The positioning surface is disposed on one side of the positioning block.
7. The lithium-ion battery folding and shaping integrated machine according to claim 1, characterized in that, The hot heat treatment component includes a fourth driving member, a third mounting base, and a hot heat treatment assembly. The hot heat treatment assembly is mounted on the third mounting base, which is slidably mounted on a third guide rail. The fourth driving member is connected to the third mounting base and is used to drive the third mounting base to slide on the third guide rail.
8. The lithium-ion battery folding and shaping integrated machine according to claim 7, characterized in that, The hot stamping assembly includes a second mounting plate and a hot stamping shaping block. The hot stamping shaping block is mounted on the second mounting plate and is parallel to the second mounting plate. A heating module is provided inside the hot stamping shaping block, and the positioning groove is located at the end of the hot stamping shaping block away from the positioning component.
9. The lithium-ion battery folding and shaping integrated machine according to claim 7, characterized in that, The fourth driving component includes a motor and a ball screw. The ball screw is rotatably mounted inside the third guide rail. One end of the ball screw is connected to the motor for transmission, and the nut of the ball screw is connected to the third mounting base.
10. The lithium-ion battery folding and shaping integrated machine according to any one of claims 1-9, characterized in that, The lithium-ion battery folding and shaping machine also includes a mounting base plate, two first mounting brackets and two second mounting brackets. The first guide rail, the first mounting brackets and the second mounting brackets are all fixedly mounted on the mounting base plate. The two first mounting brackets are located on opposite sides of the first guide rail, and the two second mounting brackets are also located on opposite sides of the first guide rail. The positioning mechanism is mounted on the first mounting bracket, and the heat-pressing mechanism is mounted on the second mounting bracket.