A lead-acid storage battery direct connection impregnation packaging structure for a forklift truck

CN224851766UActive Publication Date: 2026-10-13JIANGSU AOXIN TECH DEV
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Patent Information

Application Number
CN202522109532.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-30
Publication Date
2026-10-13
Estimated Expiration
2035-09-30

AI Technical Summary

Technical Problem

[0002]铅酸蓄电池一种以铅及其氧化物为电极材料、以硫酸溶液为电解液的化学电源,属于二次电池(可充电电池)范畴,铅酸蓄电池的核心是通过充放电过程中电极与电解液的可逆化学反应,实现电能的储存与释放,其本质是 “氧化还原反应” 的循环,当电池外接负载(如汽车启动电机、电动车电机)时,正负极发生氧化还原反应,将化学能转化为电能,它是全球最早实现商业化、应用最广泛的蓄电池之一,凭借成本低、可靠性高、大电流放电性能好等特点,至今仍在多个领域占据重要地位;然而现阶段堆高车用的铅酸蓄电池,体槽之间的汇流排是跨桥连接的,在使用的过程中容易断,而且浸胶封装的时候跨桥连接部直接与酸接触容易被腐蚀

Benefits of technology

本实用新型中,通过设置的汇流排和浸封槽,可以使体槽之间的连接由跨桥连接改为汇流排直接连接,增加了连接强度,避免使用过程中容易断,节省材料,不需要额外增加跨桥连接部分,还可以在浸胶封装的过程中,使汇流排完全埋在浸封槽内部的胶中,避免汇流排被酸腐蚀。

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Abstract

The utility model discloses a kind of lead-acid battery direct connection impregnation encapsulation structure for stacker truck, including battery tank, battery cover and pole group, 3-6 single tanks are equipped with in the battery tank inside adjacent, the single tank inside is equipped with pole group, pole lug is equipped with in the pole group close to front and rear end, the upper end of the pole lug is equipped with with bus bar burn (cast) together, the front end of the bus bar is connected with extension end, the front end of the extension end is connected with pole, the adjacent body tank is connected by bus bar, the shell cover lower end is equipped with impregnation groove. The lead-acid battery direct connection impregnation encapsulation structure for stacker truck of the utility model can change the connection between body tank from cross-bridge connection to bus bar direct connection, increase the connection strength, avoid easy to break and break slope in use process, and save cross-bridge lead, save lead material, do not need to additionally increase cross-bridge connection part, also can make bus bar completely buried in the glue inside impregnation groove in the process of impregnation encapsulation, avoid bus bar being acid corrosion.
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Description

Technical Field

[0001] This utility model relates to the field of lead-acid battery technology, and in particular to a direct-connection impregnation encapsulation structure for stacked automotive lead-acid batteries. Background Technology

[0002] Lead-acid batteries are chemical power sources that use lead and its oxides as electrode materials and sulfuric acid solution as electrolyte. They belong to the category of secondary batteries (rechargeable batteries). The core of lead-acid batteries is to store and release electrical energy through the reversible chemical reaction between the electrodes and the electrolyte during charging and discharging. Its essence is a cycle of "redox reaction". When the battery is connected to an external load (such as a car starter motor or an electric vehicle motor), redox reactions occur at the positive and negative electrodes, converting chemical energy into electrical energy. It is one of the earliest commercialized and most widely used batteries in the world. With its low cost, high reliability, and good high-current discharge performance, it still occupies an important position in many fields. However, at present, the busbars between the cells of stacked lead-acid batteries used in vehicles are connected by bridges, which are prone to breakage during use. Moreover, during the impregnation and encapsulation process, the bridge connection is in direct contact with acid and is easily corroded. Utility Model Content

[0003] The main objective of this invention is to provide a stacked automotive lead-acid battery direct-connection impregnation encapsulation structure, which can effectively solve the problems in the background art.

[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows: A stacked vehicle lead-acid battery direct-connect impregnation encapsulation structure includes a battery case and a battery cover. The battery case has adjacent individual cell slots inside, and each individual cell slot has a group of electrodes. The electrode groups have positive and negative tabs near their front and rear ends. A busbar is provided at the upper end of the positive and negative tabs. An extension end is connected to the front end of the busbar, and a terminal post is connected to the front end of the extension end.

[0005] More preferably, the adjacent body grooves are connected by a busbar, and the lower end of the shell cover is provided with an impregnation and sealing groove.

[0006] More preferably, the impregnation tank corresponds to the busbar inside the battery casing.

[0007] Further preferred options are those where the busbar is made of multi-element alloy materials such as lead, tin, sodium, and rare earth.

[0008] Compared with the prior art, the present invention has the following beneficial effects: In this invention, by setting a busbar and an impregnation tank, the connection between the body tanks can be changed from a bridge connection to a direct busbar connection, which increases the connection strength, avoids easy breakage during use, saves materials, eliminates the need for additional bridge connection parts, and also allows the busbar to be completely buried in the glue inside the impregnation tank during the impregnation and encapsulation process, preventing the busbar from being corroded by acid. Attached Figure Description

[0009] Figure 1 This is a schematic diagram of the overall structure of a stacked vehicle lead-acid battery direct-connection impregnation and encapsulation structure according to the present invention. Figure 2 This is a bottom view of a stacked vehicle lead-acid battery direct-connection dip-coating encapsulation structure according to the present invention.

[0010] In the diagram: 1. Battery slot; 2. Battery cover; 3. Individual cell slot; 4. Terminal group; 5. Terminal tab; 6. Busbar; 601. Impregnation tank; 7. Terminal post; 701. Extension end. Detailed Implementation

[0011] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0012] Participation Figure 1-2 As shown, a stacked vehicle lead-acid battery direct-connect impregnation encapsulation structure includes a battery compartment 1 and a battery cover 2. The battery compartment 1 has adjacent individual cell compartments 3 inside, and the individual cell compartments 3 have electrode groups 4 inside. The electrode groups 4 have positive and negative tabs 5 near the front and rear ends. The positive and negative tabs 5 have a busbar 6 at the upper end. The front end of the busbar 6 is connected to an extension end 701, and the front end of the extension end 701 is connected to a terminal post 7.

[0013] Adjacent body slots 3 are connected by busbars 6. The lower end of the battery cover 2 is provided with an impregnation groove 601, which corresponds to the busbars 6 inside the battery slot 1. The busbars 6 are made of multi-element alloy materials such as lead, tin, sodium, and rare earth, which can change the connection between body slots 3 from a bridge connection to a direct connection of busbars 6, increasing the connection strength, avoiding easy breakage during use, saving materials, and eliminating the need for additional bridge connection parts. In addition, during the impregnation process, the busbars 6 can be completely buried in the glue inside the impregnation groove 601, preventing the busbars 6 from being corroded by acid.

[0014] It should be noted that this utility model is a direct-connection impregnation encapsulation structure for stacked vehicle lead-acid batteries. It can change the connection between the body grooves 3 from a bridge connection to a direct connection of the busbar 6, which increases the connection strength, avoids easy breakage during use, saves materials, and does not require an additional bridge connection. In addition, during the impregnation encapsulation process, the busbar 6 can be completely buried in the glue inside the impregnation tank 601, which prevents the busbar 6 from being corroded by acid.

[0015] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A stacked automotive lead-acid battery direct-connect impregnation and encapsulation structure, characterized in that, Includes a battery compartment (1) and a battery cover (2). The battery compartment (1) has adjacent individual compartments (3) inside. The individual compartments (3) have electrode groups (4) inside. The electrode groups (4) have positive and negative tabs (5) near the front and rear ends. The positive and negative tabs (5) have a busbar (6) at the upper end. The front end of the busbar (6) is connected to an extension end (701). The front end of the extension end (701) is connected to a terminal post (7).

2. The stacked vehicle lead-acid battery direct-connect impregnation encapsulation structure according to claim 1, characterized in that: The positive and negative electrode groups of the adjacent single cell tanks (3) are connected by a busbar (6), and the lower end of the battery cover (2) is provided with an impregnation tank (601).

3. The stacked vehicle lead-acid battery direct-connect impregnation encapsulation structure according to claim 2, characterized in that: The impregnation tank (601) corresponds to the busbar (6) inside the battery compartment (1).

4. The stacked vehicle lead-acid battery direct-connect impregnation encapsulation structure according to claim 3, characterized in that: The busbar (6) is made of lead, tin, sodium and rare earth multi-element alloy material.