An audio connector structure
Patent Information
- Application Number
- CN202522416985.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-14
- Publication Date
- 2026-10-13
- Estimated Expiration
- 2035-11-14
AI Technical Summary
本实用新型是针对现有技术所存在的上述缺陷,特提出一种音频接插件结构,解决了现有音频接插件结构不能保证接地效果,容易出现不良品的问题
与现有技术相比,本实用新型中上端盖和接插针预先铆接,下端盖和接插脚也已预先铆接,则在安装时,先将线缆的一端插设于线缆槽内,然后将带有接插针的上端盖盖设于下端盖上,并使得线缆从连接槽内伸出,最后用螺栓固定即可;在安装时,接插针起到一定的定位作用,加之上端盖、下端盖和螺栓的配合,进而使得线缆与接插脚稳定连接,该音频接插件结构较为简单,有利于降低生产成本,且安装方便,有利于降低组装难度,并提高组装效率。
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Figure CN224851900U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of audio plug technology, and specifically relates to an audio connector structure. Background Technology
[0002] Traditional audio connectors typically have numerous components and generally use sleeves for clamping and securing cables. The sleeves are secured with snap-fit mechanisms, which not only complicates assembly and reduces efficiency, but also results in existing conventional solderless audio connectors that use screws to pierce the outer sheath and press against the cable's shielding and grounding layer. Because screw length variations cannot guarantee grounding conductivity, this often leads to defective products. Furthermore, the commonly used iron and stainless steel screws result in significant conductivity loss for small signals. This paper proposes an improvement to this structure, offering a solderless audio connector that is easy to install, provides excellent grounding, and boasts high conductivity. Summary of the Invention
[0003] I. Technical problems to be solved This utility model addresses the aforementioned deficiencies in the existing technology by proposing an audio connector structure that solves the problem that existing audio connector structures cannot guarantee grounding effectiveness and are prone to producing defective products.
[0004] II. Technical Solution To solve the above-mentioned technical problems, this utility model provides an audio connector structure, characterized in that it includes an upper cover, a lower cover, connector pins, and connector pins. The upper end of the connector pin has a cable groove. The connector pin passes through the lower cover and is riveted to the lower cover. The connector pin is riveted to the inside of the upper cover and is opposite to the cable groove. A connecting groove is formed between the upper cover and the lower cover. One end of the connecting groove communicates with the outside of both the upper and lower covers, and the other end of the connecting groove communicates with the cable groove. The lower end of the connector pin extends at least partially into the cable groove. The connector pin is used to pierce the outer sheath of the cable and press against the cable shield to achieve grounding.
[0005] Specifically, the connector pins have internal guide pins that extend into the cable groove for connection with the cable. The connector pins, guide pins, and connector contacts are made of copper, while the upper and lower end caps are made of iron.
[0006] The upper end cover and connector pins are pre-riveted, as are the lower end cover and connector pins. During installation, first insert one end of the cable into the cable groove, then place the upper end cover with the connector pins onto the lower end cover, allowing the cable to extend out of the connecting groove, and finally secure it with bolts. During installation, the connector pins on the upper end cover are used to pierce the outer sheath of the coaxial cable to contact the cable shielding ground layer, achieving a solderless effect and also playing a certain positioning role. With the cooperation of the upper end cover, lower end cover, and bolts, the cable and connector pins are stably connected. This audio connector has a relatively simple structure, which helps to reduce production costs, is easy to install, reduces assembly difficulty, and improves assembly efficiency.
[0007] Preferably, the audio connector structure further includes a cover, which is riveted to the inside of the upper cover, and the connector pins pass through the cover and extend into the inside of the cover. The lower end of the cover engages with the upper end of the connector pins to press the cable.
[0008] Specifically, the cap, connector pins, and connector leads are coaxially arranged. The cap, connector pins, and upper cover are pre-riveted together.
[0009] Preferably, the upper end of the connector pin is provided with a lower pressing groove that communicates with the cable groove, and the lower side wall of the pressure cap is provided with an upper pressing groove; when the lower end of the pressure cap is engaged with the upper end of the connector pin, the upper pressing groove and the lower pressing groove are interference-fitted to press the cable.
[0010] Specifically, the pressure groove penetrates the side wall of the connector pin, and the axis of the pressure groove is perpendicular to the axis of the cable groove; the upper end of the cable groove and the upper end of the pressure groove both penetrate the upper end of the connector pin, so that the connector pin can extend into the cable groove.
[0011] Preferably, the inner diameter of the gland is adapted to the outer diameter of the upper end of the connector, so that the gland is used to fit over the outer wall of the upper end of the connector.
[0012] Specifically, when the pressure cap is used to fit over the outer wall of the upper end of the connector pin, the upper pressure groove and the lower pressure groove are arranged opposite each other to wrap around the outside of the cable.
[0013] Preferably, the upper sidewall of the connector pin is provided with a first mating step surface, and the lower end of the cover is provided with a second mating step surface. When the lower end of the cover mates with the upper end of the connector pin, the first mating step surface presses against the second mating step surface.
[0014] Preferably, the first mating step surface is an inclined surface, which is inclined from top to bottom toward the axis away from the connector pin.
[0015] Preferably, the upper end cover is provided with an upper through hole, the pressure cover is provided with a through hole, and the connector pin passes through the upper through hole and the through hole in sequence to extend into the cable groove.
[0016] Preferably, the lower end cover has a through hole, the connector prong passes through the through hole, and the upper end of the connector prong has an abutment seat, the outer diameter of which is larger than the diameter of the through hole.
[0017] Specifically, the lower end cap is provided with a raised ring on the inner wall of the lower perforation, and the abutment seat is used to abut against the raised ring to facilitate riveting.
[0018] Preferably, the upper end cover and the lower end cover are symmetrically provided with screw holes on both sides of the connecting groove for installing bolts; the upper end face of the screw hole of the lower end cover is provided with a raised ring for assembling and positioning the upper end cover and the lower end cover.
[0019] Specifically, the upper end cover has an upper groove coaxial with the upper pressure groove, and the lower end cover has a lower groove coaxial with the lower pressure groove. The upper groove and the lower groove together form a connecting groove.
[0020] Preferably, the connector pin is made of copper.
[0021] III. Beneficial Effects Compared with the prior art, in this utility model, the upper end cover and connector pins are pre-riveted, and the lower end cover and connector pins are also pre-riveted. Therefore, during installation, one end of the cable is first inserted into the cable groove, and then the upper end cover with the connector pins is placed on the lower end cover, allowing the cable to extend out of the connecting groove. Finally, it is fixed with bolts. During installation, the connector pins play a certain positioning role, and with the cooperation of the upper end cover, lower end cover and bolts, the cable and connector pins are stably connected. This audio connector has a relatively simple structure, which helps to reduce production costs, is easy to install, reduces assembly difficulty and improves assembly efficiency.
[0022] Compared with the prior art, in this utility model, the lower end of the pressure cap cooperates with the upper end of the connector to wrap and press the cable. The upper and lower pressure grooves are designed to press the cable when it is bent, which is beneficial to change the direction of the cable. On the other hand, they are also beneficial to strengthen the clamping and fixing of the cable.
[0023] This utility model adopts a flat metal shell, which makes the structure simpler and can achieve the effect of no welding. At the same time, it optimizes the conventional structure of using iron screws to pierce the outer sheath and press against the cable shielding and grounding layer, and replaces it with built-in copper connectors to achieve better signal conduction between the transmission pole and the shielding and grounding pole, and has a good fixing effect on the cable. Attached Figure Description
[0024] Figure 1This is an exploded view of the overall structure of the audio connector of this utility model. Figure 1 ; Figure 2 This is an exploded view of the overall structure of the audio connector of this utility model. Figure 2 ; Figure 3 This is an exploded view of the overall structure of the audio connector of this utility model. Figure 3 ; Figure 4 This is a schematic cross-sectional view of the overall structure of the audio connector of this utility model; Figure 5 This is a schematic diagram of the connector pins, connector needles, and pressure cap structure of this utility model.
[0025] In the diagram: 1. Upper end cap, 10. Upper through hole, 100. Screw hole, 2. Lower end cap, 20. Lower through hole, 3. Connecting pin, 30. Cable groove, 31. Lower pressure groove, 32. First mating step surface, 33. Abutment seat, 4. Connecting pin, 5. Connecting groove, 6. Pressure cap, 60. Through hole, 61. Upper pressure groove, 62. Second mating step surface. Detailed Implementation
[0026] The embodiments of this application will be described in further detail below with reference to the accompanying drawings and examples. The following examples are used to illustrate this application, but should not be used to limit the scope of this application.
[0027] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting the present invention.
[0028] It should be noted that in the XYZ coordinate system provided in this article, the positive direction of the X-axis represents the left, and the negative direction of the X-axis represents the right; the positive direction of the Y-axis represents the front, and the negative direction of the Y-axis represents the back; the positive direction of the Z-axis represents the top, and the negative direction of the Z-axis represents the bottom. The meanings of the Z-axis, X-axis, and Y-axis are only for the convenience of describing the present invention and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the present invention. Example
[0029] like Figures 1-5As shown, the audio connector structure of this embodiment includes an upper cover 1, a lower cover 2, connector pins 3, and connector pins 4. The upper end of the connector pin 3 has a cable groove 30. The connector pin 3 passes through the lower cover 2 and is riveted to it. The connector pin 4 is riveted to the inside of the upper cover 1, and the connector pin 4 is opposite to the cable groove 30. When the upper cover 1 and the lower cover 2 are connected by bolts, a connecting groove 5 is formed between the upper cover 1 and the lower cover 2. One end of the connecting groove 5 communicates with the outside of the upper cover 1 and the lower cover 2, and the other end of the connecting groove 5 communicates with the cable groove 30. The lower end of the connector pin 4 extends at least partially into the cable groove 30, and the cable is electrically connected to the inside of the connector pin 3. The connector pin 4 is used to pierce the outer sheath of the cable and press against the cable shield to achieve grounding.
[0030] Specifically, the connector pin 3 has a guide pin inside, which extends into the cable groove 30 for connection with the cable. The connector pin 3, the guide pin, and the connector pin 4 are made of copper, while the upper end cover 1 and the lower end cover 2 are made of iron.
[0031] In this design, the upper end cover 1 and the connector pin 4 are pre-riveted, and the lower end cover 2 and the connector pin 3 are also pre-riveted. During installation, one end of the cable is first inserted into the cable groove 30, and then the upper end cover 1 with the connector pin 4 is placed on the lower end cover 2, allowing the cable to extend from the connecting groove 5. Finally, it is secured with bolts. During installation, the connector pin 4 of the upper end cover is used to pierce the outer sheath of the coaxial cable to contact the cable shielding ground layer, achieving a solderless effect and also playing a certain positioning role. With the cooperation of the upper end cover 1, the lower end cover 2, and the bolts, the cable is stably connected to the connector pin 3. This audio connector has a relatively simple structure, which helps to reduce production costs, is easy to install, reduces assembly difficulty, and improves assembly efficiency.
[0032] Specifically, the lower end of the connector 4 is provided with a triangular barb, which serves two purposes: firstly, to increase the contact area between the connector 4 and the shielding grounding layer of the cable, thereby improving the signal conduction between the transmission signal electrode and the shielding grounding electrode; and secondly, to reinforce the connection with the cable and prevent the cable from falling off.
[0033] like Figures 1-3 As shown, preferably, the audio connector structure further includes a pressure cover 6, which is riveted to the inside of the upper cover 1 and also riveted and fixed by a connector pin 4. The connector pin 4 passes through the pressure cover 6 and extends into the inside of the pressure cover 6. The lower end of the pressure cover 6 cooperates with the upper end of the connector pin 3 to press the cable.
[0034] Specifically, the pressure cap 6, the connector pin 4, and the connector lead 3 are coaxially arranged. The pressure cap 6, the connector pin 4, and the upper end cap 1 are pre-riveted together.
[0035] The lower end of the pressure cap 6 engages with the upper end of the connector pin 3 to wrap and press the cable, which helps to further position the cable and prevents the cable from easily coming out of the cable groove 30.
[0036] like Figure 5 As shown, preferably, the upper end of the connector 3 is provided with a lower pressing groove 31 communicating with the cable groove 30, and the lower end sidewall of the pressure cover 6 is provided with an upper pressing groove 61; when the lower end of the pressure cover 6 mates with the upper end of the connector 3, the upper pressing groove 61 and the lower pressing groove 31 are interference-fitted to press the cable. The size of the upper pressing groove 61 and the lower pressing groove 31 when they are enclosed is slightly smaller than the diameter of the cable, which helps to ensure that the pressure cover 6 and the connector 3 clamp and fix the cable.
[0037] Specifically, the pressing groove 31 penetrates the side wall of the connector pin 3, and the axis of the pressing groove 31 is perpendicular to the axis of the cable groove 30; the upper end of the cable groove 30 and the upper end of the pressing groove 31 both penetrate the upper end of the connector pin 3, so that the connector pin 4 can extend into the cable groove 30.
[0038] The upper pressure groove 61 and the lower pressure groove 31 are provided to press down the bending of the cable, which helps to change the direction of the cable, and also helps to strengthen the clamping and fixing of the cable.
[0039] like Figure 5 As shown, preferably, the inner diameter of the pressure cap 6 is adapted to the outer diameter of the upper end of the connector 3, so that the pressure cap 6 is used to fit onto the outer wall of the upper end of the connector 3.
[0040] Specifically, when the pressure cap 6 is used to fit over the outer wall of the upper end of the connector pin 3, the upper pressure groove 61 and the lower pressure groove 31 are arranged opposite to each other to wrap around the outside of the cable.
[0041] The pressure cap 6 is sleeved on the outside of the connector pin 3, which helps to reduce the overall thickness of the audio connector and makes it easier for the connector to be used in narrower areas. On the other hand, the upper pressure groove 61 and the lower pressure groove 31 are interference-fitted to wrap and fix the cable, thereby strengthening the fixation.
[0042] like Figures 1-3As shown, preferably, the upper sidewall of the connector 3 is provided with a first mating step surface 32, and the lower end of the cover 6 is provided with a second mating step surface 62. When the lower end of the cover 6 mates with the upper end of the connector 3, the first mating step surface 32 presses against the second mating step surface 62.
[0043] like Figures 1-4 As shown, preferably, the first mating step surface 32 is an inclined surface, which is inclined from top to bottom toward the axis away from the connector pin 3.
[0044] When the upper end cover 1 with the connector pin 4 and the pressure cap 6 is placed on the lower end cover 2, the first mating step surface 32 contacts the second mating step surface 62 and abuts against it, which means that the two are in the correct position and bolt installation can be carried out. In other words, the setting of the first mating step surface 32 and the second mating step surface 62 is conducive to positioning during installation and improves assembly efficiency. Example
[0045] like Figures 1-5 As shown, an audio connector structure includes an upper cover 1, a lower cover 2, connector pins 3 and connector pins 4. The upper end of the connector pin 3 is provided with a cable groove 30. The connector pin 3 passes through the lower cover 2 and is riveted to the lower cover 2. The connector pin 4 is riveted to the inside of the upper cover 1 and is opposite to the cable groove 30. When the upper cover 1 and the lower cover 2 are connected by bolts, a connecting groove 5 is formed between the upper cover 1 and the lower cover 2. One end of the connecting groove 5 communicates with the outside of the upper cover 1 and the lower cover 2, and the other end of the connecting groove 5 communicates with the cable groove 30. The lower end of the connector pin 4 extends at least partially into the cable groove 30.
[0046] Specifically, the connector pin 3 has a guide pin inside, which extends into the cable groove 30 for connection with the cable. The connector pin 3, the guide pin, and the connector pin 4 are made of copper, while the upper end cover 1 and the lower end cover 2 are made of iron.
[0047] During installation, first insert one end of the cable into the cable groove 30, then place the upper end cover 1 with the connector pin 4 onto the lower end cover 2, so that the cable extends out from the connecting groove 5, and finally fix it with bolts. The signal pole and the shielding ground pole are connected by the built-in copper connector pin.
[0048] like Figure 5As shown, preferably, the audio connector structure further includes a cover 6, which is riveted to the inside of the upper cover 1, and the connector pin 4 passes through the cover 6 and extends into the inside of the cover 6. The lower end of the cover 6 cooperates with the upper end of the connector pin 3 to press the cable.
[0049] Specifically, the pressure cap 6, the connector pin 4, and the connector foot 3 are coaxially arranged. The lower end of the pressure cap 6 cooperates with the upper end of the connector foot 3 to wrap and press the cable, which helps to further position the cable and prevent the cable from easily coming out of the cable groove 30.
[0050] like Figure 1 As shown, preferably, the upper end cover 1 is provided with an upper through hole 10, the pressure cover 6 is provided with a through hole 60, and the connector pin 4 passes through the upper through hole 10 and the through hole 60 in sequence to extend into the cable groove 30.
[0051] like Figure 2 As shown, preferably, the lower end cover 2 is provided with a lower through hole 20, the connector pin 3 passes through the lower through hole 20, and the upper end of the connector pin 3 is provided with an abutment seat 33, the outer diameter of the abutment seat 33 being larger than the diameter of the lower through hole 20.
[0052] Specifically, the lower end cover 2 is provided with a protruding ring on the inner wall of the lower through hole 20, and the abutment seat 33 is used to abut against the protruding ring to facilitate riveting.
[0053] like Figure 1 As shown, preferably, the upper end cover 1 and the lower end cover 2 are respectively provided with screw holes 100 symmetrically on both sides of the connecting groove 5 for installing bolts; the upper end face of the screw hole 100 of the lower end cover 2 is provided with a raised ring for assembling and positioning the upper end cover 1 and the lower end cover 2.
[0054] Specifically, the screw hole of the upper end cover is slightly larger than the protruding ring at the screw hole of the lower end cover. When the cover is closed, the upper end cover is aligned with the protruding ring, which plays an overall positioning role and prevents the upper end cover and the lower end cover from being misaligned during installation.
[0055] Preferably, the upper end cover 1 is provided with an upper groove, and the lower end cover 2 is provided with a lower groove, the upper groove and the lower groove forming a connecting groove 5.
[0056] The overall audio connector structure includes an upper cover 1, a lower cover 2, connector pins 3, connector pins 4, and a pressure cap 6. The structure is relatively simple, which helps to reduce production costs. Furthermore, assembly can be achieved by fixing the upper cover 1 and the lower cover 2 with bolts, which is simple and convenient and greatly improves assembly efficiency.
[0057] The above are merely preferred embodiments of this utility model. It should be noted that, for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of this utility model, and these improvements and modifications should also be considered within the scope of protection of this utility model.
Claims
1. An audio connector structure, characterized in that: The device includes an upper cover (1), a lower cover (2), a connector (3), and a connector (4). The upper end of the connector (3) is provided with a cable groove (30). The connector (3) passes through the lower cover (2) and is riveted to the lower cover (2). The connector (4) is riveted to the inside of the upper cover (1) and is opposite to the cable groove (30). A connecting groove (5) is formed between the upper cover (1) and the lower cover (2). One end of the connecting groove (5) is connected to the outside of the upper cover (1) and the lower cover (2). The other end of the connecting groove (5) is connected to the cable groove (30). The lower end of the connector (4) extends at least partially into the cable groove (30).
2. The audio connector structure according to claim 1, characterized in that, It also includes a pressure cap (6), which is riveted to the inside of the upper cover (1), and the connector pin (4) passes through the pressure cap (6) and extends into the inside of the pressure cap (6). The lower end of the pressure cap (6) cooperates with the upper end of the connector pin (3) to press the cable.
3. The audio connector structure according to claim 2, characterized in that, The upper end of the connector (3) is provided with a lower pressing groove (31) that communicates with the cable groove (30), and the lower side wall of the cover (6) is provided with an upper pressing groove (61); when the lower end of the cover (6) is engaged with the upper end of the connector (3), the upper pressing groove (61) and the lower pressing groove (31) are interference-fitted to press the cable.
4. The audio connector structure according to claim 2, characterized in that, The inner diameter of the pressure cap (6) is adapted to the outer diameter of the upper end of the connector (3) so that the pressure cap (6) is used to fit on the outer wall of the upper end of the connector (3).
5. The audio connector structure according to claim 4, characterized in that, The upper side wall of the connector (3) is provided with a first mating step surface (32), and the lower end of the cover (6) is provided with a second mating step surface (62). When the lower end of the cover (6) mates with the upper end of the connector (3), the first mating step surface (32) presses against the second mating step surface (62).
6. The audio connector structure according to claim 5, characterized in that, The first mating step surface (32) is an inclined surface, which is inclined from top to bottom toward the axis away from the connector (3).
7. The audio connector structure according to claim 2, characterized in that, The upper end cap (1) is provided with an upper through hole (10), and the pressure cap (6) is provided with a through hole (60). The connector pin (4) passes through the upper through hole (10) and the through hole (60) in sequence to extend into the cable groove (30).
8. The audio connector structure according to claim 1, characterized in that, The lower end cap (2) is provided with a lower through hole (20), the connector (3) passes through the lower through hole (20), and the upper end of the connector (3) is provided with an abutment seat (33), the outer diameter of the abutment seat (33) is larger than the diameter of the lower through hole (20).
9. An audio connector structure according to claim 1, characterized in that, The upper end cover (1) and the lower end cover (2) are respectively provided with screw holes (100) symmetrically on both sides of the connecting groove (5) for installing bolts; the upper end face of the screw hole (100) of the lower end cover (2) is provided with a protruding ring for assembling and positioning the upper end cover (1) and the lower end cover (2).
10. An audio connector structure according to claim 1, characterized in that, The connector (4) is made of copper.