A cable and connector mounting connection structure
Patent Information
- Application Number
- CN202522195512.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-16
- Publication Date
- 2026-10-13
- Estimated Expiration
- 2035-10-16
AI Technical Summary
[0004]有鉴于此,本实用新型针对现有技术存在之缺失,其主要目的是提供一种线缆与连接器的安装连接结构,其能有效解决现有之连接器内成型的内膜体完全覆盖剥皮后裸露的线芯及PCB焊点表面上而对高频电气特性造成不良影响的问题
[0015]通过设置有线夹,利用线夹对高速线材进行夹紧,且线夹位于第一PCB的后方,利用线夹可对成型内膜体的胶料进行阻挡,有效避免内膜体覆盖在剥皮后裸露的线芯及PCB焊点表面上,使得产品的高频电气特性不受内膜体的影响,从而有利于保证信号传输的稳定性和可靠性。
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Figure CN224851943U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of connector connection and installation technology, and in particular to a cable and connector installation and connection structure. Background Technology
[0002] High-frequency, high-speed cables are specialized cables designed for transmitting high-frequency signals (typically exceeding 1 GHz) and high-speed data (rates reaching tens of Gbps or even higher). They are widely used in communications, data centers, consumer electronics, automotive electronics, and other fields. Their core objective is to maintain signal integrity in high-frequency environments, reducing attenuation, crosstalk, and latency to meet the stringent requirements of modern electronic systems for data transmission speed and reliability.
[0003] With the development of high-speed and high-frequency cables, high-frequency characteristics have become a crucial indicator for these cables, and the requirements for these characteristics are becoming increasingly stringent. Conventional MCIO, Multi-Track, and other product cable male connectors, after being soldered to high-speed and high-frequency cables, typically employ an inner mold forming method to create an inner mold at the connector's tail end. This inner mold completely covers the internal space of the connector, thus securing the high-speed and high-frequency cable to the solder joints on the PCB. However, this method of forming the inner mold fills the connector's interior, completely covering the exposed wire cores and PCB solder joint surfaces after stripping, significantly negatively impacting high-frequency electrical characteristics and leading to decreased signal transmission stability and reliability. Therefore, it is necessary to research a solution to address these issues. Utility Model Content
[0004] In view of this, the present invention addresses the deficiencies of the existing technology and its main purpose is to provide an installation and connection structure for cables and connectors, which can effectively solve the problem that the inner lining of the existing connector completely covers the exposed wire core and PCB solder joint surface after stripping, thus causing adverse effects on high-frequency electrical characteristics.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] A cable and connector mounting connection structure includes a connector and a cable; the cable and connector are electrically connected; the connector includes an insulating body, a first PCB, a wire clamp, and an inner liner; the insulating body has a first mounting cavity with a rearward opening; the first PCB is inserted into the first mounting cavity from back to front, with the front end of the first PCB exposed at the front end of the insulating body; the wire clamp is disposed in the first mounting cavity and located behind the first PCB, the outer peripheral side of the wire clamp is abutted against the inner peripheral side of the first mounting cavity, and the wire clamp has multiple through holes, each extending back and forth; the inner liner is formed and fixed in the opening of the first mounting cavity, the inner liner is located behind the wire clamp and is embedded and fixed together with the wire clamp and the insulating body; the cable includes multiple high-speed wires, each of which is adapted to and abutted against the multiple through holes and inserted into the multiple through holes from back to front, the front ends of each of the multiple high-speed wires are soldered to the first PCB for conduction, and each of the multiple high-speed wires is embedded and fixed together with the inner liner.
[0007] As a preferred embodiment, the wire clamp includes a main body and an extension. The front and rear ends of the main body form the aforementioned plurality of wire holes. The extension extends integrally from the rear end of the main body and is embedded and fixed together with the inner membrane body. The surface of the extension is recessed with a plurality of wire grooves, and a plurality of high-speed wires are respectively embedded in the plurality of wire grooves.
[0008] As a preferred embodiment, the outer peripheral side of the main body fits against the inner peripheral side of the first mounting cavity, and the extension is suspended in the opening of the first mounting cavity and extends rearward from the opening of the first mounting cavity.
[0009] As a preferred embodiment, the wire clamp is snapped and fixed to the insulating body.
[0010] As a preferred embodiment, a buckle hole is provided in the first mounting cavity, and a buckle protrudes from the surface of the wire clamp, which engages with the buckle hole to secure the clamp.
[0011] As a preferred embodiment, the wire clamp has undercut grooves on both sides, which are embedded in the inner membrane.
[0012] As a preferred embodiment, the first mounting cavity consists of two parallel and interconnected cavities. Each first mounting cavity contains a first PCB, and each first PCB is provided with a wire clamp. Each wire clamp clamps and fixes multiple high-speed wires, and each wire clamp is embedded and fixed together with the inner membrane body.
[0013] As a preferred embodiment, the insulating body has a rearward-facing second mounting cavity, which is located on one side of and communicates with the first mounting cavity. A second PCB is disposed in the second mounting cavity and inserted into the second mounting cavity from back to front. The front end of the second PCB is exposed at the front end of the insulating body. A fixing plug is disposed in the opening of the second mounting cavity, which is located behind the second PCB. The outer peripheral side of the fixing plug is fitted with the inner peripheral side of the second mounting cavity. The fixing plug is embedded and fixed together with the inner membrane body. The cable includes multiple power lines and multiple low-speed lines. All multiple power lines and multiple low-speed lines pass through the fixing plug from back to front. The front ends of all multiple power lines and multiple low-speed lines are soldered to the second PCB for conduction. All multiple power lines and multiple low-speed lines are embedded and fixed together with the inner membrane body.
[0014] Compared with the prior art, this utility model has obvious advantages and beneficial effects. Specifically, as can be seen from the above technical solution:
[0015] By incorporating wire clamps to secure high-speed wires, and with the clamps positioned behind the first PCB, the wire clamps can block the adhesive material of the molded inner film, effectively preventing the inner film from covering the exposed wire cores and PCB solder joints after stripping. This ensures that the high-frequency electrical characteristics of the product are not affected by the inner film, thereby helping to guarantee the stability and reliability of signal transmission.
[0016] To more clearly illustrate the structural features and effects of this utility model, the following detailed description of this utility model is provided in conjunction with the accompanying drawings and specific embodiments. Attached Figure Description
[0017] Figure 1 This is a three-dimensional assembly diagram of a preferred embodiment of the present invention;
[0018] Figure 2 This is a three-dimensional assembly schematic diagram of a preferred embodiment of the present invention from another angle;
[0019] Figure 3 This is an exploded view of a preferred embodiment of the present invention;
[0020] Figure 4 This is an exploded view from another angle of a preferred embodiment of the present invention;
[0021] Figure 5 This is a partial assembly diagram of a preferred embodiment of the present invention;
[0022] Figure 6 This is a cross-sectional view of a preferred embodiment of the present invention.
[0023] Explanation of reference numerals in the attached diagram:
[0024] 10. Connector 11. Insulating body
[0025] 12. First PCB 13. Wire clamp
[0026] 131. Main body 132. Extension
[0027] 14. Inner membrane body; 15. Second PCB
[0028] 16. Fixing plug 101, first mounting cavity
[0029] 102. Wire hole; 103. Wire channel
[0030] 104. Button hole; 105. Raised buckle
[0031] 106. Undercut groove; 107. Fixing hole
[0032] 108. Second mounting cavity; 20. Cable
[0033] 21. High-speed cables 22. Power cables
[0034] 23. Low-speed wire. Detailed Implementation
[0035] Please refer to Figures 1 to 6 As shown, it illustrates the specific structure of a preferred embodiment of the present invention, including a connector 10 and a cable 20.
[0036] The connector 10 includes an insulating body 11, a first PCB 12, a wire clamp 13, and an inner diaphragm 14. The insulating body 11 has a first mounting cavity 101 with its opening facing rearward. The first PCB 12 is inserted into the first mounting cavity 101 from back to front, with the front end of the first PCB 12 exposed at the front end of the insulating body 11. The wire clamp 13 is disposed in the first mounting cavity 101 and located behind the first PCB 12. The outer peripheral side of the wire clamp 13 fits against the inner peripheral side of the first mounting cavity 101. The wire clamp 13 has multiple through holes 102, each of which extends back and forth. The inner diaphragm 14 is formed and fixed in the opening of the first mounting cavity 101. The inner diaphragm 14 is located behind the wire clamp 13 and is embedded and fixed together with the wire clamp 13 and the insulating body 11. In this embodiment, the wire clamp 13 includes a main body 131 and an extension 132. The outer peripheral side of the main body 131 fits against the inner peripheral side of the first mounting cavity 101. The front and rear end faces of the main body 131 form the aforementioned plurality of wire holes 102, which are arranged in two rows. The extension 132 extends rearward integrally from the rear end face of the main body 131. The extension 132 is embedded and fixed together with the inner membrane body 14. The extension 132 is suspended in the opening of the first mounting cavity 101 and extends rearward from the opening of the first mounting cavity 101. A plurality of wire grooves 103 are recessed on the surface of the extension 132. A plurality of wire grooves 103 are recessed on both the upper and lower surfaces of the extension 132. Furthermore, the wire clamp 13 is snapped and fixed to the insulating body 11. Specifically, a snap hole 104 is provided in the first mounting cavity 101, and a protruding buckle 105 is provided on the surface of the wire clamp 13. The protruding buckle 105 engages with the snap hole 104 for snap-fit fixation. In this embodiment, there are multiple protruding buckles 105, which are located on the upper and lower surfaces of the main body 131 respectively. In addition, two undercut grooves 106 are recessed on both sides of the wire clamp 13. The undercut grooves 106 are embedded in the inner membrane 14. There are two undercut grooves 106, which are located on the left and right sides of the main body 131 respectively. Moreover, fixing holes 107 are provided on both the upper and lower surfaces of the insulating body 11. The fixing holes 107 communicate with the first mounting cavity 101 and are embedded in the inner membrane 14, so that the inner membrane 14 and the insulating body 11 are more firmly attached and not easily separated.
[0037] The cable 20 is electrically connected to the connector 10. Specifically, the cable 20 includes multiple high-speed wires 21, which are respectively adapted to and attached to multiple through holes 102 and inserted into the multiple through holes 102 from back to front. The front ends of the multiple high-speed wires 21 are all soldered to the first PCB 12 for conduction, and the multiple high-speed wires 21 are all embedded and fixed together with the inner mold body 14. In this embodiment, the multiple high-speed wires 21 are arranged in two rows, and the multiple high-speed wires 21 are respectively embedded in multiple wire grooves 103.
[0038] Furthermore, the first mounting cavity 101 consists of two parallel and interconnected cavities. Each first mounting cavity 101 is provided with a first PCB 12. Each first PCB 12 is provided with a wire clamp 13. Each wire clamp 13 clamps and fixes multiple high-speed wires 21. Each wire clamp 13 is embedded and fixed together with the inner membrane body 14.
[0039] In addition, the insulating body 11 has a second mounting cavity 108 with a rearward opening. The second mounting cavity 108 is located on one side of the first mounting cavity 101 and communicates with the first mounting cavity 101. A second PCB 15 is disposed in the second mounting cavity 108. The second PCB 15 is inserted into the second mounting cavity 108 from back to front. The front end of the second PCB 15 is exposed at the front end of the insulating body 11. A fixing plug 16 is disposed in the opening of the second mounting cavity 108. The fixing plug 16 is located behind the second PCB 15. The outer peripheral side of the fixing plug 16 fits against the inner peripheral side of the second mounting cavity 108. The fixing plug 16 is embedded and fixed together with the inner membrane body 14.
[0040] The cable 20 includes multiple power cables 22 and multiple low-speed cables 23. The multiple power cables 22 and multiple low-speed cables 23 pass through the fixing plug 16 from back to front. The front ends of the multiple power cables 22 and multiple low-speed cables 23 are soldered to the second PCB 15 for conduction. The multiple power cables 22 and multiple low-speed cables 23 are embedded and fixed together with the inner membrane body 14.
[0041] The assembly process of this embodiment is described in detail below:
[0042] First, multiple high-speed wires 21 are respectively embedded in multiple wire slots 103 of the wire clamp 13 and then inserted forward into multiple wire holes 102. Next, the front ends of the multiple high-speed wires 21 are processed. Then, the exposed wire cores of the processed high-speed wires 21 are soldered to the first PCB 12 to complete the assembly of the high-frequency PCBA assembly. Next, multiple power wires 22 and multiple low-speed wires 23 are passed through the fixing plug 16. Then, the front ends of the multiple power wires 22 and multiple low-speed wires 23 are soldered and fixed to the second PCB 15 and connected to form a conductive connection to complete the assembly of the power PCBA assembly. The high-frequency PCBA assembly is assembled and fixed in the first mounting cavity 101 from back to front, and the power PCBA assembly is assembled and fixed in the second mounting cavity 108 from back to front, thus obtaining a semi-finished product. Finally, the semi-finished product is subjected to low-pressure inner film molding to injection mold an inner film body 14 into the rear end openings of the first mounting cavity 101 and the second mounting cavity 108. The inner film body 14 seals and fixes the connector 10, effectively reinforcing the connection between the cable 20 and the connector 10. Finally, the above assembly actions are repeated to complete the assembly of the other end of the cable 20 with another connector 10, thus completing the assembly of the entire high-speed cable product.
[0043] The key design feature of this invention is that by setting a wire clamp, the high-speed wire is clamped and located behind the first PCB. The wire clamp can block the adhesive of the molded inner film, effectively preventing the inner film from covering the exposed wire core and PCB solder joint surface after stripping. This ensures that the high-frequency electrical characteristics of the product are not affected by the inner film, thereby helping to ensure the stability and reliability of signal transmission.
[0044] The above description is merely a preferred embodiment of the present utility model and does not constitute any limitation on the technical scope of the present utility model. Therefore, any minor modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present utility model shall still fall within the scope of the technical solution of the present utility model.
Claims
1. A cable and connector mounting and connection structure, comprising a connector and a cable; the cable and connector are electrically connected; characterized in that: The connector includes an insulating body, a first PCB, a wire clamp, and an inner diaphragm. The insulating body has a first mounting cavity with a rearward opening. The first PCB is inserted into the first mounting cavity from back to front, with its front end exposed above the front end of the insulating body. The wire clamp is disposed within the first mounting cavity and located behind the first PCB. The outer peripheral side of the wire clamp is fitted against the inner peripheral side of the first mounting cavity. The wire clamp has multiple through holes, each extending forward and backward. The inner diaphragm is formed and fixed within the opening of the first mounting cavity. The inner diaphragm is located behind the wire clamp and is embedded and fixed together with the wire clamp and the insulating body. The cable includes multiple high-speed wires, which are respectively adapted to fit and fitted into the multiple through holes and are inserted into the multiple through holes from back to front. The front ends of the multiple high-speed wires are soldered to the first PCB for conduction, and the multiple high-speed wires are all embedded and fixed together with the inner diaphragm.
2. The cable and connector installation and connection structure according to claim 1, characterized in that: The wire clamp includes a main body and an extension. The front and rear ends of the main body form multiple through holes as described above. The extension extends integrally from the rear end of the main body and is embedded and fixed together with the inner membrane. Multiple wire grooves are recessed on the surface of the extension, and multiple high-speed wires are respectively embedded in the multiple wire grooves.
3. The cable and connector installation and connection structure according to claim 2, characterized in that: The outer peripheral side of the main body fits against the inner peripheral side of the first mounting cavity, and the extension is suspended in the opening of the first mounting cavity and extends rearward from the opening of the first mounting cavity.
4. The cable and connector installation and connection structure according to claim 1, characterized in that: The wire clamp is snapped and fixed to the insulating body.
5. The cable and connector installation and connection structure according to claim 4, characterized in that: The first mounting cavity has a buckle hole, and the surface of the wire clamp has a protruding buckle that engages with the buckle hole to secure it.
6. The cable and connector installation and connection structure according to claim 1, characterized in that: Both sides of the clamp are recessed with undercut grooves, which are embedded in the inner membrane.
7. The cable and connector installation and connection structure according to claim 1, characterized in that: The first mounting cavity consists of two parallel and interconnected cavities. Each first mounting cavity contains a first PCB. Each first PCB is equipped with a wire clamp. Each wire clamp clamps and fixes multiple high-speed wires. Each wire clamp is embedded and fixed together with the inner membrane body.
8. The cable and connector installation and connection structure according to claim 1, characterized in that: The insulating body has a rearward-facing second mounting cavity, which is located on one side of and communicates with the first mounting cavity. A second PCB is disposed in the second mounting cavity and is inserted into the second mounting cavity from back to front. The front end of the second PCB is exposed at the front end of the insulating body. A fixing plug is disposed in the opening of the second mounting cavity, which is located behind the second PCB. The outer peripheral side of the fixing plug is in contact with the inner peripheral side of the second mounting cavity. The fixing plug is embedded and fixed together with the inner membrane body. The cable includes multiple power cables and multiple low-speed cables. All multiple power cables and multiple low-speed cables pass through the fixing plug from back to front. The front ends of all multiple power cables and multiple low-speed cables are soldered to the second PCB for conduction. All multiple power cables and multiple low-speed cables are embedded and fixed together with the inner membrane body.