Quick-release terminal pressing mechanism wire mechanism
Patent Information
- Application Number
- CN202522400520.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-12
- Publication Date
- 2026-10-13
- Estimated Expiration
- 2035-11-12
AI Technical Summary
[0004]本实用新型的目的在于提供一种快拆式端子压着机理线机构,达到对端子压着机的内外线束进行规范化布线整理,以建立整洁有序的线缆布局的效果,以解决当前许多端子压着机内部集成了复杂的电气控制系统与传感器网络,导致其内部线缆数量繁多、布局密集,这种错综复杂的线束结构,不仅极大地增加了初始布线的难度与工时,更在后续环节埋下隐患,当设备需要检修或维护时,技术人员往往需要耗费大量时间在理清错综复杂的线路上,不仅降低了维护效率,也极大地增加了误触、误拆的风险,对生产的连续性与设备稳定性构成了潜在威胁的问题
1、本实用新型通过设置理线架、滑移座和卡扣,达到对端子压着机的内外线束进行规范化布线整理,以建立整洁有序的线缆布局的效果,解决当前许多端子压着机内部集成了复杂的电气控制系统与传感器网络,导致其内部线缆数量繁多、布局密集,这种错综复杂的线束结构,不仅极大地增加了初始布线的难度与工时,更在后续环节埋下隐患,当设备需要检修或维护时,技术人员往往需要耗费大量时间在理清错综复杂的线路上,不仅降低了维护效率,也极大地增加了误触、误拆的风险,对生产的连续性与设备稳定性构成了潜在威胁的后续检修与维护的问题,提高了端子压着机的维护便捷,同时提高了端子压着机的设备使用稳定性。
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Figure CN224851966U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of terminal crimping machine technology, specifically a quick-release terminal crimping machine wire handling mechanism. Background Technology
[0002] Terminal crimping machines are core equipment in wire harness processing, used to precisely and securely crimp terminals to wires. The workflow is as follows: pre-stripped wires are placed into a clamp, and the machine applies immense pressure through a precision die, causing the terminal metal sheet to wrap around the wire core, simultaneously achieving electrical continuity and mechanical fixation. Core components include the crimping die, feeding mechanism, and electrical control system. The equipment efficiently completes cutting, stripping, and crimping operations, ensuring low resistance, strong pull-out force, and good consistency at the crimped joint. Widely used in the automotive, home appliance, and telecommunications industries, it is crucial for ensuring the safety and reliability of electrical connections and is an essential piece of equipment in modern automated production.
[0003] Many current terminal crimping machines integrate complex electrical control systems and sensor networks, resulting in a large number of internal cables with a dense layout. This intricate cable structure not only greatly increases the difficulty and time required for initial wiring but also creates potential problems in subsequent stages. When the equipment needs inspection or maintenance, technicians often have to spend a lot of time untangling the complex wiring, which not only reduces maintenance efficiency but also greatly increases the risk of accidental contact or disconnection, posing a potential threat to the continuity of production and the stability of the equipment. To address this, we propose a quick-release cable management mechanism for terminal crimping machines. Utility Model Content
[0004] The purpose of this invention is to provide a quick-release terminal crimping machine wiring management mechanism to standardize and organize the internal and external wiring harnesses of the terminal crimping machine, thereby creating a neat and orderly cable layout. This addresses the problem that many current terminal crimping machines integrate complex electrical control systems and sensor networks, resulting in a large number of internal cables with a dense layout. This intricate wiring structure not only greatly increases the difficulty and time required for initial wiring but also creates potential hazards in subsequent stages. When the equipment needs inspection or maintenance, technicians often have to spend a lot of time sorting out the complex wiring, which not only reduces maintenance efficiency but also greatly increases the risk of accidental contact and disconnection, posing a potential threat to the continuity of production and the stability of the equipment.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a quick-release terminal pressing machine cable management mechanism, comprising a terminal pressing machine housing, a terminal pressing assembly, and a cable management rack, wherein the terminal pressing assembly is installed on the top of the terminal pressing machine housing, and fixed seats are installed on both sides of the cable management rack. A rotating rod is installed in the middle of the interior of the fixed seat, and a connecting seat is connected to one end of the rotating rod. A magnet is snapped onto the outer surface of the connecting seat, and the magnet is attracted to the rear surface of the interior of the terminal pressing machine housing. A sliding groove is provided in the middle of the interior of the cable management rack, and a sliding seat is installed inside the sliding groove. A buckle is installed on the front surface of the sliding seat.
[0006] Preferably, the rotating rod and the fixed seat are connected by a threaded connection, and a rotating wheel is installed at the other end of the rotating rod.
[0007] Preferably, the fixing base has a limiting groove on the outer surface of the magnet, and the magnet is fitted into the limiting groove.
[0008] Preferably, the cable management rack has a sliding groove inside, and the sliding seat is fitted inside the sliding groove.
[0009] Preferably, a pull rod is installed in the middle of the bottom of the sliding seat, a spring groove is provided in the middle of the interior of the sliding seat, and a spring is installed on the outer surface of the pull rod inside the spring groove.
[0010] Preferably, the bottom of the cable management rack is provided with a slot on the outer surface of the pull rod, the pull rod is fitted into the slot, and the bottom of the cable management rack is provided with positioning slots on both sides of the slot.
[0011] Preferably, positioning seats are installed on both sides of the pull rod inside the positioning groove, and limiting teeth are provided in the gap between the positioning groove and the positioning seat.
[0012] Preferably, a controller is installed at the bottom of the terminal pressing housing, and the terminal pressing assembly is connected to the controller via a wiring harness, which is clipped inside a buckle.
[0013] Preferably, the terminal presses against the front surface of the chassis and is fitted with a door via a hinge. The fixing base has a displacement groove located at the position of the magnet, and the magnet is fitted into the displacement groove.
[0014] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. This utility model, by setting up a cable management frame, sliding seat, and clips, achieves standardized wiring and organization of the internal and external wire harnesses of the terminal crimping machine, thus establishing a neat and orderly cable layout. This addresses the problem that many current terminal crimping machines integrate complex electrical control systems and sensor networks, resulting in a large number of internal cables and a dense layout. This intricate cable harness structure not only greatly increases the difficulty and time required for initial wiring but also creates potential hazards in subsequent stages. When the equipment needs inspection or maintenance, technicians often need to spend a lot of time untangling the complex wiring, reducing maintenance efficiency and greatly increasing the risk of accidental contact or disassembly, posing a potential threat to the continuity of production and the stability of the equipment. This invention improves the convenience of maintenance for the terminal crimping machine and enhances its operational stability.
[0015] 2. This utility model uses a rotating rod to move a magnet, thereby separating the housing from the fixed base, enabling quick assembly and disassembly of the cable management rack. This solves the problems of existing cable management racks having complex structures, being time-consuming and labor-intensive, and requiring a lot of time for each disassembly and installation, directly reducing the maintenance efficiency of the terminal crimping machine and increasing equipment downtime costs. It also reduces the difficulty of disassembling and assembling the cable management rack, thereby improving the inspection and maintenance efficiency of the terminal crimping machine.
[0016] 3. This utility model removes the restriction on the sliding seat by setting a pull rod to drive the positioning seat downward, thereby facilitating the adjustment of the sliding seat position. This solves the problem that the sliding seat does not have any degree of freedom in position adjustment, making it unable to adapt to changing production needs. The lack of this key function not only reduces the adaptability of individual components, but also restricts the functional flexibility and process optimization space of the equipment as a whole, thus improving the applicability of the terminal crimping machine. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the main structure of this utility model; Figure 2 This is a front view structural diagram of the present utility model; Figure 3 for Figure 2 A magnified structural diagram of A; Figure 4 This is a cross-sectional view of the fixing base of this utility model; Figure 5 This is a side view of the sliding seat of this utility model. Figure 6 This is a partial bottom view of the cable management frame of this utility model.
[0018] Reference numerals in the attached diagram: 1. Terminal pressing chassis; 2. Chassis door; 3. Terminal pressing assembly; 4. Wire harness; 5. Controller; 6. Cable management rack; 7. Sliding seat; 8. Sliding groove; 9. Buckle; 10. Fixing seat; 11. Rotary wheel; 12. Rotating rod; 13. Displacement groove; 14. Connecting seat; 15. Magnet; 16. Limiting groove; 17. Spring groove; 18. Card slot; 19. Positioning seat; 20. Positioning groove; 21. Pull rod; 22. Spring; 23. Limiting tooth. Detailed Implementation
[0019] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments. Example 1
[0020] like Figure 1-4 As shown, to achieve the above objectives, this utility model provides the following technical solution: a quick-release terminal pressing machine cable management mechanism, including a terminal pressing machine housing 1, a terminal pressing assembly 3, and a cable management rack 6. The terminal pressing assembly 3 is installed on the top of the terminal pressing machine housing 1. Fixed seats 10 are installed on both sides of the cable management rack 6. The fixed seats 10 are made of aluminum alloy. A rotating rod 12 is installed in the middle of the interior of the fixed seat 10. One end of the rotating rod 12 is connected to a connecting seat 14. The rotating rod 12 and the fixed seat 10 are connected by a threaded connection. A rotating wheel 11 is installed on the other end of the rotating rod 12. A magnet 15 is clamped onto the outer surface of the connecting seat 14. The magnet 15 is attracted to the rear surface of the interior of the terminal pressing machine housing 1. The cable tray 6 has a sliding groove 8 in the middle, and a sliding seat 7 is installed inside the sliding groove 8. A buckle 9 is installed on the front surface of the sliding seat 7. A limiting groove 16 is provided inside the fixed seat 10 on the outer surface of the magnet 15. The magnet 15 is snapped into the limiting groove 16. The cable tray 6 has a sliding groove 8 inside, and the sliding seat 7 is snapped into the sliding groove 8. A controller 5 is installed at the bottom of the terminal pressing housing 1. The terminal pressing assembly 3 is connected to the controller 5 through a wire harness 4. The wire harness 4 is snapped into the buckle 9. A door 2 is installed on the front surface of the terminal pressing housing 1 through a hinge. A displacement groove 13 is provided inside the fixed seat 10 at the position of the magnet 15. The magnet 15 is snapped into the displacement groove 13.
[0021] The working principle of the quick-release terminal crimping and cable management mechanism based on Embodiment 1 is as follows: After preparing the present invention, the cable management frame 6 is placed inside the terminal crimping machine housing 1 near the rear surface. Then, the rotating wheel 11 is rotated, which drives the rotating rod 12 to rotate. The rotating rod 12 drives the connecting seat 14 to move, which drives the magnet 15 to move. The magnet 15 is attracted to the inside of the terminal crimping machine housing 1, and the magnetic force of the magnet 15 can fix the connecting seat 14. The connecting seat 14 fixes the fixing frame, thereby limiting and fixing the cable management frame 6. The cable harness 4 can be clamped into the buckle 9. The buckle 9 fixes the cable harness 4. The controller 5 controls the terminal crimping component 3, and the terminal crimping component 3 processes the terminal. Thus, the working process of this equipment is completed. Example 2
[0022] like Figure 5-6 As shown, the quick-release terminal pressing cable management mechanism proposed in this utility model, compared with the first embodiment, further includes: a pull rod 21 installed in the middle of the bottom of the sliding seat 7, a spring groove 17 provided in the middle of the interior of the sliding seat 7, a spring 22 installed on the outer surface of the pull rod 21 inside the spring groove 17, the pull rod 21 is pulled and compressed upward by the spring 22, a slot 18 is provided on the bottom of the cable management rack 6 on the outer surface of the pull rod 21, the pull rod 21 is snapped into the slot 18, positioning grooves 20 are provided on both sides of the bottom of the cable management rack 6 on the slot 18, positioning seats 19 are installed on both sides of the pull rod 21 inside the positioning grooves 20, a limiting tooth 23 is provided between the positioning groove 20 and the positioning seat 19, the positioning seat 19 is tightly snapped into the positioning groove 20 by the pull rod 21 pulled upward, the pull rod 21 is fixed by the limiting tooth 23 provided at the adjacent position of the positioning groove 20 and the positioning seat 19, thereby limiting and fixing the sliding seat 7.
[0023] In this embodiment, when the position of the buckle 9 needs to be adjusted, pull down the pull rod 21 to separate the positioning seat 19 from the positioning groove 20. After that, slide the sliding seat 7 to adjust the position of the sliding seat 7, and then release the pull rod 21. The spring 22 drives the pull rod 21 to move upward, and the pull rod 21 drives the positioning seat 19 to be inserted into the positioning groove 20, thereby fixing the pull rod 21 and then fixing the sliding seat 7. Then, the position of the buckle 9 is adjusted, thereby adjusting the fixed position of the wire harness 4.
[0024] The above specific embodiments are merely several preferred embodiments of this utility model. Based on the technical solution of this utility model and the relevant teachings of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above specific embodiments.
Claims
1. A quick-release terminal crimping cable management mechanism, comprising a terminal crimping housing (1), a terminal crimping assembly (3), and a cable management rack (6), characterized in that: The terminal pressing housing (1) is equipped with a terminal pressing assembly (3) on the top. The cable management rack (6) is equipped with a fixed seat (10) on both sides. The fixed seat (10) is equipped with a rotating rod (12) in the middle. One end of the rotating rod (12) is connected to a connecting seat (14). The outer surface of the connecting seat (14) is fitted with a magnet (15). The magnet (15) is attracted to the rear surface of the terminal pressing housing (1). The cable management rack (6) is provided with a sliding groove (8) in the middle. The sliding groove (8) is equipped with a sliding seat (7). The front surface of the sliding seat (7) is equipped with a buckle (9).
2. The quick-release terminal pressing mechanism for wire handling according to claim 1, characterized in that: The rotating rod (12) is connected to the fixed seat (10) by a threaded connection, and a rotating wheel (11) is installed at the other end of the rotating rod (12).
3. The quick-release terminal pressing mechanism for wire handling according to claim 1, characterized in that: The fixing base (10) has a limiting groove (16) located on the outer surface of the magnet (15), and the magnet (15) is fitted inside the limiting groove (16).
4. The quick-release terminal pressing mechanism for wire handling according to claim 1, characterized in that: The cable management rack (6) has a sliding groove (8) inside, and the sliding seat (7) is fitted inside the sliding groove (8).
5. The quick-release terminal pressing mechanism for wire handling according to claim 1, characterized in that: A pull rod (21) is installed in the middle of the bottom of the sliding seat (7). A spring groove (17) is provided in the middle of the interior of the sliding seat (7). A spring (22) is installed on the outer surface of the pull rod (21) inside the spring groove (17).
6. The quick-release terminal pressing mechanism for wire handling according to claim 5, characterized in that: The bottom of the cable management rack (6) is provided with a slot (18) on the outer surface of the pull rod (21), and the pull rod (21) is fitted into the slot (18). The bottom of the cable management rack (6) is provided with positioning slots (20) on both sides of the slot (18).
7. The quick-release terminal pressing mechanism for wire handling according to claim 6, characterized in that: The pull rod (21) has positioning seats (19) installed on both sides inside the positioning groove (20), and the gap between the positioning groove (20) and the positioning seat (19) is provided with limiting teeth (23).
8. The quick-release terminal pressing mechanism for wire handling according to claim 5, characterized in that: The terminal pressing housing (1) is equipped with a controller (5) at the bottom. The terminal pressing assembly (3) is connected to the controller (5) via a wire harness (4), which is fitted inside a buckle (9).
9. The quick-release terminal pressing mechanism for wire handling according to claim 1, characterized in that: The terminal presses against the front surface of the chassis (1) and a door (2) is installed on it via a hinge. The fixed base (10) has a displacement groove (13) located at the position of the magnet (15) inside, and the magnet (15) is fitted inside the displacement groove (13).