An on-line walking belt head device

Abstract

The utility model discloses a kind of online walking belt head devices, it includes support platform and walking belt head mechanism being set on the support platform, electromagnetic wire passes through walking belt head mechanism and the walking belt head mechanism can be moved along electromagnetic wire;The walking belt head mechanism includes main body frame, the belt head of setting at the one end of the main body frame and the electromagnetic wire walking component being set on the main body frame, electromagnetic wire sequentially passes through the electromagnetic wire walking component and belt head;The bottom of the main body frame is slidably connected with support platform, belt head can be bandaged to the electromagnetic wire passing through the belt head, electromagnetic wire walking component can be moved along the electromagnetic wire passing through the electromagnetic wire walking component, to drive entire walking belt head mechanism along electromagnetic wire moves.The utility model can improve the banding efficiency of belt head device.

Description

Technical Field

[0001] This utility model relates to a strap head device, and more particularly to a strap head device for online walking, belonging to the field of motor manufacturing technology. Background Technology

[0002] A winding machine is an automated / semi-automatic device specifically designed to wind wires (such as copper wire, enameled wire, electrical wire, and cable) evenly and tightly onto a bobbin (such as a coil bobbin, transformer core, inductor core, or motor rotor / stator) according to specific rules and requirements, forming coils, windings, or coils. A wrapping machine is an automated / semi-automatic device that wraps or covers the surface of a workpiece with packaging materials (such as film, paper tape, cloth tape, and braided tape) in a specific manner to achieve functions such as fixing, protection, moisture prevention, dust prevention, or aesthetics. They are widely used in electronics, electrical appliances, motors, transformers, inductors, communications, and other fields, and are one of the core pieces of equipment for producing various electromagnetic components.

[0003] There is an existing automatic wrapping and winding device that can achieve continuous and simultaneous winding and wrapping operations. This automatic wrapping and winding device can realize the function of continuous and synchronous operation of two stations: winding and wrapping. For example... Figure 1 As shown, the automatic wrapping and winding equipment includes a winding mechanism 1 and a wrapping head device 2. After the electromagnetic wire 3 is wrapped by the wrapping head device 2, it is fed to the strip-shaped winding arm of the winding mechanism 1 by a wire management device. The winding arm motor drives the strip-shaped winding arm to rotate and form a coil. This allows the winding and wrapping processes to be carried out simultaneously, increasing output and improving the wrapping quality while continuing wrapping.

[0004] However, the problem is that the tape wrapping efficiency of the tape wrapping head device 2 is still not high, which affects the overall work efficiency.

[0005] After searching, no technical solutions that are the same as or similar to the technical solutions in this application have been found.

[0006] In summary, how to further improve the wrapping efficiency of the wrapping head device, thereby improving the overall wrapping efficiency of the wrapping operation, is an urgent technical problem to be solved. Utility Model Content

[0007] The technical problem to be solved by this utility model is to address the deficiencies in the existing technology by providing an online walking tape head device, which can increase the tape wrapping efficiency several times while keeping the tape wrapping speed constant, thereby improving the overall work efficiency of the tape wrapping operation.

[0008] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows: an online walking bag head device, which includes a support platform and a walking bag head mechanism disposed on the support platform, wherein an electromagnetic line passes through the walking bag head mechanism and the walking bag head mechanism can move along the electromagnetic line; The walking strap head mechanism includes a main frame, a strap head disposed at one end of the main frame, and an electromagnetic wire walking component disposed on the main frame. The electromagnetic wire passes through the electromagnetic wire walking component and the strap head in sequence. The bottom of the main frame is slidably connected to a support platform. The strap head can wrap the electromagnetic wire passing through the strap head, and the electromagnetic wire walking component can move along the electromagnetic wire passing through the electromagnetic wire walking component, thereby driving the entire walking strap head mechanism to move along the electromagnetic wire.

[0009] Preferably, the electromagnetic wire traveling component includes a lower fixed frame and an upper movable frame. The lower fixed frame is fixed to the main frame, and the upper movable frame is located above the lower fixed frame and is slidably connected to the lower fixed frame via a guide rod. A power cylinder is also provided between the fixed frame and the upper movable frame. By actuating the power cylinder, the upper movable frame can be driven to move up and down along the guide rod, thereby causing the upper movable frame to move closer to the lower fixed frame or move away from the lower fixed frame. A lower drive synchronous belt is provided on one side of the lower fixed frame, and an upper driven synchronous belt is provided on one side of the upper movable frame. A motor is also provided on the main frame. The output shaft of the motor is connected to a synchronous pulley in the lower drive synchronous belt for transmission, so that the lower drive synchronous belt can be driven to rotate under the drive of the motor.

[0010] Preferably, the tape head includes a rotating ring, a tape reel, a slip ring, and a second motor. The second motor and the outer ring of the slip ring are both fixed to the main frame. The inner ring of the slip ring and the rotating ring are both fixed to the output shaft of the second motor. Thus, the operation of the second motor can drive the inner ring of the slip ring and the rotating ring to rotate together. There are two tape reels, which are rotatably connected to the rotating ring and are symmetrically distributed about the central axis of the rotating ring.

[0011] Preferably, the second motor is a direct drive motor.

[0012] Preferably, a first conductor structure and a second conductor structure are respectively provided on the main frame at two positions in front of and behind the walking bag head mechanism; the electromagnetic wire passes through the first conductor structure, the walking bag head mechanism and the second conductor structure in sequence.

[0013] Preferably, both the first and second conductor structures include a bracket, an upper guide rod rotatably connected to the bracket, and a lower guide rod rotatably connected to the bracket; the electromagnetic wire passes through the position between the upper guide rod and the lower guide rod.

[0014] Preferably, a slider is provided at the bottom of the main frame and a guide rail is provided at the top of the support platform. The slider and the guide rail are slidably connected, so that the bottom of the main frame is slidably connected to the support platform.

[0015] The beneficial effects of this utility model are as follows: When the electromagnetic wire moves during the wrapping operation, the walking wrapping head mechanism can move in the opposite direction to the electromagnetic wire while performing the wrapping operation. This allows the wrapping efficiency to be increased by two times or more while maintaining a constant wrapping speed, thereby improving the overall efficiency of the wrapping operation. By designing the walking wrapping head mechanism as a tracked structure, and utilizing two synchronous belts in conjunction with the electromagnetic wire, the reverse movement of the wrapping head device is achieved, improving wrapping efficiency and making the walking wrapping head mechanism move more smoothly. The design of the wrapping head using a direct-drive motor simplifies the structure in this embodiment. The inclusion of a slip ring in the wrapping head allows external power to be supplied to the sensors and other electronic components on the rotating ring, ensuring the normal operation of data collection and other detection tasks. The presence of wire structures at the front and rear positions of the walking wrapping head mechanism ensures the stability of the electromagnetic wire's movement. Attached Figure Description

[0016] Figure 1 This is a schematic diagram illustrating the principle structure of an automatic tape wrapping and winding device. Figure 2 This is a schematic diagram illustrating the principle of the packaging strap in an embodiment of this utility model; Figure 3 This is a schematic diagram illustrating the principle structure of an embodiment of the present utility model; Figure 4 This is a three-dimensional structural diagram of the walking bag strap mechanism in an embodiment of the present invention. Figure 1 ; Figure 5 This is a three-dimensional structural diagram of the walking bag strap mechanism in an embodiment of the present invention. Figure 2 ; Figure 6 This is a three-dimensional structural diagram of the electromagnetic line traveling component in an embodiment of this utility model; In the diagram: 1. Winding mechanism; 2. Wrapping head device; 3. Electromagnetic wire; 4. Support platform; 5. Traveling wrapping head mechanism; 51. Main frame; 52. Wrapping head; 521. Rotating ring; 522. Wrapping reel; 523. Slip ring; 524. Motor II; 53. Electromagnetic wire traveling component; 531. Lower fixed frame; 532. Upper movable frame; 533. Guide rod; 534. Power cylinder; 535. Lower drive synchronous belt; 536. Upper driven synchronous belt; 6. Motor I; 611. Output shaft; 7. Slider; 8. Wire structure I; 9. Wire structure II; 10. Bracket; 11. Upper guide rod; 12. Lower guide rod. Detailed Implementation

[0017] The technical solution of this utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0018] Example: The applicant, through research, discovered that in the prior art, such as Figure 1 As shown, when the tape head of the tape head device 2 is tapering, the entire tape head device 2 remains stationary; only the electromagnetic wire 3 moves along... Figure 1 The arrow in the image moved in a certain direction, so the applicant made improvements, such as... Figure 2 As shown, during the wrapping process, when the electromagnetic wire 3 is along... Figure 2 While moving in the direction of arrow A, the strapping head device 2 is controlled to move in the opposite direction of arrow B. In this way, the strapping efficiency can be increased to two times or more without changing the strapping speed of the strapping head device 2.

[0019] Therefore, such as Figure 3 As shown, this embodiment discloses an online walking bag head device, including a support platform 4 and a walking bag head mechanism 5 disposed on the support platform 4. An electromagnetic wire 3 passes through the walking bag head mechanism 5 and the walking bag head mechanism 5 can move along the electromagnetic wire 3.

[0020] like Figure 4 As shown, the walking strap head mechanism 5 includes a main frame 51, a strap head 52 disposed at one end of the main frame 51, and an electromagnetic wire walking component 53 disposed on the main frame 51. The electromagnetic wire 3 passes through the electromagnetic wire walking component 53 and the strap head 52 in sequence. The bottom of the main frame 51 is slidably connected to a support platform 4, which supports the walking strap head mechanism 5. The strap head 52 can wrap the electromagnetic wire 3 passing through it, and the electromagnetic wire walking component 53 can move along the electromagnetic wire 3, thereby driving the entire walking strap head mechanism 5 to move along the electromagnetic wire 3. When working, the direction of movement of the electromagnetic wire 3 is as follows: Figure 4 As indicated by arrow A, the direction of movement of the walking strap head mechanism 5 is exactly opposite to the direction of movement of the electromagnetic wire 3, and its direction of movement is as follows: Figure 5 As shown by arrow B in the diagram.

[0021] like Figures 4 to 6 As shown, the electromagnetic wire traveling component 53 includes a lower fixed frame 531 and an upper movable frame 532. The lower fixed frame 531 is fixedly connected to the main frame 51. The upper movable frame 532 is located above the lower fixed frame 531 and is slidably connected to the lower fixed frame 531 via a guide rod 533. That is, one end of the guide rod 533 is fixedly connected to the lower fixed frame 531, and the other end of the guide rod 533 passes through the guide sleeve of the upper movable frame 532 and is slidably connected to the guide sleeve of the upper movable frame 532. In this embodiment, two guide rods 533 are provided. A power cylinder 534, such as a pneumatic cylinder, is also provided between the fixed frame 531 and the upper movable frame 532. By actuating the power cylinder 534, the upper movable frame 532 can be driven to move up and down along the guide rod 533, thereby causing the upper movable frame 532 to move closer to or away from the lower fixed frame 531. In this embodiment, the cylinder body of the power cylinder 534 is fixedly connected to the lower fixed frame 531, and the piston rod of the power cylinder 534 is connected to the upper movable frame 532, so that the upper movable frame 532 can move up and down under the action of the power cylinder 534. A lower drive synchronous belt 535 is provided on one side of the lower fixed frame 531, and an upper driven synchronous belt 536 is provided on one side of the upper movable frame 532. A motor 6 is also provided on the main frame 51. Here, a servo motor can be used. The output shaft 611 of the motor 6 is connected to a synchronous pulley in the lower drive synchronous belt 535 for transmission, so that the lower drive synchronous belt 535 can be rotated under the drive of the motor 6. The walking principle of this embodiment is as follows: The electromagnetic wire 3 passes between the upper driven synchronous belt 536 and the lower driving synchronous belt 535. When walking is required, the power cylinder 534 is activated, causing the upper movable frame 532 to move downwards. This allows the upper driven synchronous belt 536 to press the electromagnetic wire 3 firmly onto the lower driving synchronous belt 535. Then, the motor 6 is activated, driving the upper driven synchronous belt 536 and the lower driving synchronous belt 535 to rotate, thereby enabling the entire electromagnetic wire walking component 53 to walk along the electromagnetic wire 3. This embodiment uses the synchronous belt and electromagnetic wire in conjunction for walking, similar to the track walking method of a tank. This achieves the reverse movement of the strap head device, improving the strap efficiency and making the walking strap head mechanism walk more smoothly.

[0022] like Figure 4 As shown, a slider 7 is provided at the bottom of the main frame 51, and a guide rail (not shown in the figure) is provided at the top of the support platform 4. The slider and the guide rail are slidably connected, so that the bottom of the main frame 51 is slidably connected to the support platform 4.

[0023] like Figure 4 and Figure 5As shown, the tape head 52 includes a rotating ring 521, a tape reel 522, a slip ring 523 (conductive slip ring), and a second motor 524. In this embodiment, the second motor 524 is a direct-drive motor. The outer rings of the second motor 524 and the slip ring 523 are both fixed to the main frame 51. The inner ring of the slip ring 523 and the rotating ring 521 are both fixed to the output shaft of the second motor 524. Thus, by the action of the second motor 524, the inner ring of the slip ring 523 and the rotating ring 521 can be driven to rotate together. There are two tape reels 522, and the tape is wound on the two tape reels. The two tape reels 522 are rotatably connected to the rotating ring 521, and the two tape reels 522 are symmetrically distributed about the central axis of the rotating ring 521. During tape wrapping, the electromagnetic wire 3 passes through the central hole of the rotating ring 521 and is positioned between the two wrapping reels 522. The control motor 524 rotates the rotating ring 521, causing the two wrapping reels 522 to rotate around the electromagnetic wire 3, thus using the two wrapping reels 522 to wrap the electromagnetic wire 3. This embodiment simplifies the structure by using a direct-drive motor wrapping head. Many electronic components, such as sensors, are also mounted on the rotating ring 521, requiring power. In this embodiment, the external power supply is universally provided through the collector ring 523. Specifically, the inner terminals of the sensors are connected to the inner ring of the collector ring 523, and the outer terminals are connected to the outer ring of the collector ring 523. Therefore, the collector ring 523 can supply external power to the sensors and other electronic components on the rotating ring 521, ensuring the normal operation of data collection and other detection tasks.

[0024] like Figure 5 As shown, a first conductor structure 8 and a second conductor structure 9 are respectively installed on the main frame 51 at two positions before and after the walking bag head mechanism 5. During operation, the electromagnetic wire 3 passes through the first conductor structure 8, the walking bag head mechanism 5, and the second conductor structure 9 in sequence. In this way, the first conductor structure 8 and the second conductor structure 9 guide the electromagnetic wire 3, which can ensure the stability of the electromagnetic wire during movement.

[0025] Both conductor structure 8 and conductor structure 9 include a bracket 10, an upper guide rod 11 rotatably connected to the bracket 10, and a lower guide rod 12 rotatably connected to the bracket 10. The electromagnetic wire 3 passes through the position between the upper guide rod 11 and the lower guide rod 12.

[0026] In summary, using this invention for wrapping operations, when the electromagnetic wire moves, the walking wrapping head mechanism can move in the opposite direction to the electromagnetic wire's movement while performing the wrapping operation. This allows the wrapping efficiency to be increased by two times or more while maintaining a constant wrapping speed, thus improving the overall efficiency of the wrapping operation. By designing the walking wrapping head mechanism as a tracked structure, and utilizing two synchronous belts in conjunction with the electromagnetic wire, the reverse movement of the wrapping head device is achieved, improving wrapping efficiency and making the walking wrapping head mechanism move more smoothly. The use of a direct-drive motor in the wrapping head simplifies the structure in this embodiment. The inclusion of a slip ring in the wrapping head allows external power to be supplied to sensors and other electronic components on the rotating ring, ensuring normal data collection and detection operations. The presence of wire structures at the front and rear positions of the walking wrapping head mechanism ensures the stability of the electromagnetic wire's movement.

[0027] In the embodiments, "multiple" refers to "two or more". The above embodiments are for illustrative purposes only and are not intended to limit the present invention. Those skilled in the art can make various changes or modifications without departing from the spirit and scope of the present invention. Therefore, all equivalent technical solutions should also fall within the protection scope of the present invention, which should be defined by the claims.

Claims

1. A walking bag strap device, characterized in that: It includes a support platform and a walking bag head mechanism disposed on the support platform, wherein an electromagnetic line passes through the walking bag head mechanism and the walking bag head mechanism is capable of moving along the electromagnetic line. The walking strap head mechanism includes a main frame, a strap head disposed at one end of the main frame, and an electromagnetic wire walking component disposed on the main frame. The electromagnetic wire passes through the electromagnetic wire walking component and the strap head in sequence. The bottom of the main frame is slidably connected to a support platform. The strap head can wrap the electromagnetic wire passing through the strap head, and the electromagnetic wire walking component can move along the electromagnetic wire passing through the electromagnetic wire walking component, thereby driving the entire walking strap head mechanism to move along the electromagnetic wire.

2. The online walking bag strap device according to claim 1, characterized in that: The electromagnetic wire traveling component includes a lower fixed frame and an upper movable frame. The lower fixed frame is fixed to the main frame, and the upper movable frame is located above the lower fixed frame and is slidably connected to the lower fixed frame through a guide rod. A power cylinder is also provided between the fixed frame and the upper movable frame. When the power cylinder is activated, it can drive the upper movable frame to move up and down along the guide rod, thereby causing the upper movable frame to move closer to the lower fixed frame or move away from the lower fixed frame. A lower drive synchronous belt is provided on one side of the lower fixed frame, and an upper driven synchronous belt is provided on one side of the upper movable frame. A motor is also provided on the main frame. The output shaft of the motor is connected to a synchronous pulley in the lower drive synchronous belt for transmission, so that the lower drive synchronous belt can be driven to rotate under the drive of the motor.

3. The online walking bag strap device according to claim 2, characterized in that: The tape head includes a rotating ring, tape reels, a slip ring, and a second motor. The second motor and the outer ring of the slip ring are both fixed to the main frame. The inner ring of the slip ring and the rotating ring are both fixed to the output shaft of the second motor. Thus, the operation of the second motor can drive the inner ring of the slip ring and the rotating ring to rotate together. There are two tape reels, which are rotatably connected to the rotating ring and are symmetrically distributed about the central axis of the rotating ring.

4. The online walking bag strap device according to claim 3, characterized in that: The second motor is a direct-drive motor.

5. The online walking bag strap device according to any one of claims 1 to 4, characterized in that: On the main frame, at the front and rear positions of the walking bag head mechanism, there are wire structure one and wire structure two respectively; the electromagnetic wire passes through wire structure one, walking bag head mechanism and wire structure two in sequence.

6. The online walking bag strap device according to claim 5, characterized in that: Both the first and second conductor structures include a bracket, an upper guide rod rotatably connected to the bracket, and a lower guide rod rotatably connected to the bracket; the electromagnetic wire passes through the position between the upper guide rod and the lower guide rod.

7. The online walking bag strap device according to any one of claims 1 to 4, characterized in that: The bottom of the main frame is provided with a slider, and the top of the support platform is provided with a guide rail. The slider and the guide rail are slidably connected, so that the bottom of the main frame is slidably connected to the support platform.

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