Automatic production line for heating floor mat

Abstract

The utility model belongs to belong to heating ground mat production equipment technical field, concretely relates to a kind of heating ground mat automation production line.The utility model includes: rack;Line feeding mechanism, it is equipped in the one side of rack;Mesh belt unwinding assembly, it is equipped in the top of one end of rack;Finished product winding assembly, it is equipped in the other end of rack;Conveying mechanism, it is equipped in the rack, and the both ends of conveying mechanism correspond mesh belt unwinding assembly and finished product winding assembly respectively;Winding conveying mechanism, it is equipped in the rack, and above conveying mechanism, the rotation direction of winding conveying mechanism is opposite with the rotation direction of conveying mechanism, and the rotation speed of winding conveying mechanism is adapted with the rotation speed of conveying mechanism;Winding mechanical arm, it is equipped in the other side of rack;Adhesive tape drive assembly, it is equipped above conveying mechanism, and located the rear end of winding conveying mechanism.The utility model is used to solve the technical problem of the mode of artificial production heating ground mat in prior art, the production efficiency is not high, and the product quality is influenced.

Description

Technical Field

[0001] This utility model belongs to the technical field of heated floor mat production equipment, specifically relating to an automated production line for heated floor mats. Background Technology

[0002] Heated floor mats are products in which heating cables are laid on the surface of a mesh belt in an S-shaped rotating structure, and the heating cables are glued and fixed to the mesh belt with tape. They are heated by the heating cables when electricity is applied.

[0003] The existing production equipment divides the heating cable winding and the winding and bonding to the mesh belt into two processes. However, the heating cable is not easy to maintain its shape after winding, and manual adjustment of the winding shape is required during the bonding process with the mesh belt, resulting in low production efficiency.

[0004] In addition, in order to make the heating cable bonded to the mesh belt more firmly, tape is glued to both sides of the mesh belt. However, during manual operation, the mesh belt needs to be flipped over, which is not only inefficient, but also makes it easy for the already fixed heating cable to loosen and deform, which greatly affects production efficiency and product quality. Utility Model Content

[0005] This utility model provides an automated production line for heated floor mats, which solves the technical problems of low production efficiency and poor product quality caused by the manual production of heated floor mats in the prior art. This utility model includes: a frame; A cable feeding mechanism, located on one side of the frame, is used to output cables; The mesh belt unwinding assembly is located above one end of the frame and is used to output the mesh belt; A finished product winding assembly is located at the other end of the frame and is used to wind up the finished product. A conveying mechanism is provided inside the frame, with its two ends corresponding to the mesh belt unwinding assembly and the finished product winding assembly, respectively. A winding conveying mechanism is disposed inside the frame and above the conveying mechanism. The rotation direction of the winding conveying mechanism is opposite to that of the conveying mechanism, and the rotation speed of the winding conveying mechanism is adapted to the rotation speed of the conveying mechanism. A winding robotic arm, located on the other side of the frame, is used to wind the cable onto the winding conveyor mechanism; An upper tape drive assembly is located above the conveying mechanism and at the rear end of the winding conveying mechanism, for releasing the upper tape to attach the cable to the front side of the mesh belt.

[0006] This invention utilizes a mesh belt unwinding assembly to release the mesh belt onto a conveyor mechanism; simultaneously, a cable feeding mechanism releases the cable, which, driven by a winding robotic arm, winds in an S-shape on a winding conveyor mechanism. As the conveyor mechanism and the winding conveyor mechanism rotate relative to each other, the winding conveyor mechanism carries the cable from the top surface to the bottom surface, thus laying it on the top surface of the mesh belt. During this process, an upper adhesive tape drive assembly releases and adheres the upper adhesive tape to the mesh belt, thus fixing the cable. In this way, the production line completes the entire process of automatically releasing the mesh belt, automatically winding the cable, automatically adhering the cable to the mesh belt, and rewinding the finished product, realizing the automated production of heated floor mats.

[0007] Furthermore, it also includes a lower tape drive assembly, which is located at one end of the frame and below the mesh belt unwinding assembly, for releasing the lower tape and attaching it to the back of the mesh belt, the lower tape corresponding to the position of the upper tape; Both the upper tape drive assembly and the lower tape drive assembly include: at least three tape discs, the tape discs are disposed on a rotating shaft, a spacer is provided between the tape discs, a fixing plate is provided at the outer end of the tape discs, and the spacer and the fixing plate are both sleeved on the rotating shaft; The front end of the lower tape drive assembly is provided with a guide wheel assembly, and the number and position of the guide wheel assembly correspond to the number and position of the tape disc; The rear end of the upper tape drive assembly is provided with a pressure roller assembly. The number and position of the pressure roller assembly correspond to the number of tape discs. The beneficial effects of this step are: the lower tape is bonded to the position corresponding to the upper tape, and the upper and lower tapes can bond to each other through the mesh belt, further enhancing the bonding strength between the upper tape and the mesh belt, allowing the cable to be better fixed to the mesh belt. Moreover, there are at least three upper and lower tapes, which can ensure the tightness of the cable to the mesh belt; the guide wheel assembly and pressure roller assembly can ensure a smoother bonding between the upper and lower tapes and the mesh belt.

[0008] Further: the pressure roller assembly includes: A pair of auxiliary beams arranged in parallel on the frame; At least two support members are arranged in parallel on a pair of auxiliary beams; The swing arm main beam is arranged parallel to the lower ends of the two supporting members and is parallel to the auxiliary beam; At least three sets of swing arms, each set of swing arms including a front swing arm and a rear swing arm, the upper ends of the front swing arm and the rear swing arm being hinged to the main beam of the swing arm; Several cylinders are respectively connected to the front swing arm and the rear swing arm. The upper end of the cylinder is hinged to the auxiliary beam, and the lower end of the cylinder is hinged to the middle of the corresponding front swing arm or the rear swing arm. At least one pressure roller is hinged to the lower end of the front swing arm and the rear swing arm. The beneficial effect of this step is that the pressure roller assembly, under the action of the pressure rollers of the front swing arm and the rear swing arm, can make the upper tape fit more closely to the mesh belt.

[0009] Furthermore, the frame is also provided with a wire pressing skid assembly, which includes a mounting base and at least two wire pressing skids. The two ends of the mounting base are respectively connected to the frame, and the wire pressing skids are connected to the mounting base and respectively correspond to the upper adhesive tape. The beneficial effect of this step is that the wire pressing skids further compact the upper adhesive tape, cable and mesh belt.

[0010] Furthermore: the wire feeding mechanism includes: a wire feeding machine and a tensioning mechanism, wherein the wire feeding machine is used to fix and drive the cable reel to rotate; The tensioning mechanism includes a cantilever on one side of the frame, a limiting roller group at the front end of the cantilever, a tensioning wheel in the middle of the cantilever, and a reversing wheel between the limiting roller group and the tensioning wheel. The winding robotic arm includes a robotic arm and a limiting gripper located at the front end of the robotic arm. The limiting gripper is a symmetrical roller, and the circumferential surface of the roller has an annular groove adapted to the cable. The cable passes through the limiting gripper. The advantages of this step are: the cable is tensioned during the conveying process by the cable feeding mechanism, and the winding robotic arm can control the cable. The limiting gripper can also improve the accuracy of cable control.

[0011] Furthermore: the finished product winding assembly includes an active end and a driven end, the ends of which are inserted into both ends of the center roller of the finished product roll; The active end includes a drive motor, and the driven end includes a telescopic cylinder, which is used to drive the driven shaft to extend or retract. The mesh belt unwinding assembly includes an opening and closing mechanism for inserting into both ends of the center roller of the mesh belt roll; The upper tape drive assembly and the lower tape drive assembly are also provided with the opening and closing mechanism, which is used to insert into both ends of the rotating shaft; The opening and closing mechanism includes a rotating shaft, a spring seat sleeved on the rotating shaft, a fixed sleeve sliding on the rotating shaft, and a spring constrained between the spring seat and the fixed sleeve. The beneficial effects of this step are: it facilitates the installation and disassembly of the mesh belt roll, the finished roll, and the upper and lower tape drive assemblies.

[0012] Furthermore: the conveying mechanism includes a drive spindle and a driven spindle located at both ends of the frame, and a main conveyor belt wound around the drive spindle and the driven spindle. The beneficial effect of this step is that it is used to drive the main conveyor belt to rotate.

[0013] Further: the winding conveying mechanism includes: A pair of wound conveyor belts are respectively arranged on both sides of the main conveyor belt; Two sets of synchronous pulleys are respectively installed in a pair of winding conveyor belts; The outer surface of the winding conveyor belt is provided with several winding dies arranged at equal intervals, and the positions of the winding dies on the winding conveyor belts on both sides are staggered at equal intervals. The beneficial effect of this step is that it can wind out a neat cable.

[0014] Furthermore: the winding conveying mechanism further includes a winding protection mechanism, the winding protection mechanism comprising: A protective plate is mounted on the frame and positioned above the winding conveyor belt; A pair of protective flaps are symmetrically arranged on both sides of the protective plate, respectively corresponding to the winding conveyor belt, and the middle part of the protective flaps is hinged to the protective plate. One end of the protective flaps is also provided with a protruding post. The movable dial is installed on the top surface of the protective plate via a linear reciprocating mechanism. The two ends of the movable dial are respectively provided with opening slots, and the protrusions are respectively inserted into the opening slots. The beneficial effect of this step is to prevent the cable from coming out of the winding mold during the winding process.

[0015] Furthermore, the side of the frame is also provided with a winding conveyor belt support plate, which extends into the winding conveyor belt. The top and bottom surfaces of the winding conveyor belt support plate abut against the winding conveyor belt. The beneficial effect of this step is that the winding conveyor belt support plate can support the winding conveyor belt and prevent it from collapsing and deforming, thus affecting the winding effect.

[0016] The beneficial effects of this utility model are: 1. This application can not only use a winding robotic arm and a wire feeding mechanism to automatically wind out a regular-shaped cable on the winding conveyor mechanism, but also simultaneously fix the regular-shaped cable to the mesh belt through the upper tape during the mesh belt conveying process, thereby realizing the automated production of heated floor mats, improving production efficiency and ensuring product quality. 2. By combining the lower and upper adhesive tapes, the fixing strength between the cable and the mesh belt is further improved; 3. The pressure roller assembly can provide appropriate downward pressure, allowing the upper tape and the mesh belt to adhere better; 4. The winding protection mechanism ensures that the cable will not come off the winding mold, improving the reliability of the production line. Attached Figure Description

[0017] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0018] Figure 1 This utility model provides a three-dimensional automated production line for heated floor mats. Figure 1 ; Figure 2 for Figure 1 A magnified view of a section at point A in the middle; Figure 3 for Figure 1 A magnified view of a section at point B in the middle; Figure 4 This utility model provides a three-dimensional automated production line for heated floor mats. Figure 2 ; Figure 5 for Figure 4 A magnified view of a section at point C; Figure 6 A perspective view of a finished product winding assembly in an automated production line for heated floor mats provided by this utility model; Figure 7 A perspective view of the active end of the finished product winding assembly in an automated production line for heated floor mats provided by this utility model; Figure 8 A perspective view of an upper tape drive assembly for an automated production line of heated floor mats provided by this utility model; Figure 9 A perspective view of the lower tape drive assembly of an automated production line for heated floor mats provided by this utility model; Figure 10 A perspective view of the pressure roller assembly in an automated production line for heated floor mats provided by this utility model; Figure 11 A perspective view of a tensioning mechanism in an automated production line for heated floor mats provided by this utility model; Figure 12 A perspective view of the working part of a winding robotic arm in an automated production line for heated floor mats provided by this utility model.

[0019] Figure label: 1-Frame; 2-Wire feeding mechanism; 3-Wire mesh belt unwinding assembly; 4-Finished product winding assembly; 5-Conveying mechanism; 6-Winding conveying mechanism; 7-Winding robotic arm; 8-Upper belt drive assembly; 9-Lower belt drive assembly; 10-Pressure roller assembly; 11-Mounting base; 12-Pressure skid plate; 13-Pressure roller; 21-Wire feeding machine; 22-Tensioning mechanism; 41-Active end; 42-Driven end; 43-Finished roll; 61-Winding conveyor belt; 62-Protective plate; 63-Linear reciprocating mechanism; 64-Protective movable plate; 65-Modible lever; 66-Winding conveyor belt support plate; 71-Connecting seat; 72-Limiting gripper; 81-Glue disc; 82-Rotating shaft; 83-Spacer sleeve; 84-Fixed disc; 85-Rotating shaft; 86-Spring seat; 87-Fixed sleeve; 88-Spring; 101-Auxiliary beam; 102-Support component; 103-Swing arm main beam; 104-Front swing arm; 105-Rear swing arm; 106-Cylinder; 221-Cantilever; 222-Limiting roller group; 223-Tensioning wheel; 224-Reversing wheel; 411-Drive motor; 412-Positioning sleeve; 611-Winding mold. Detailed Implementation

[0020] The embodiments of the present invention will now be described in detail with reference to the accompanying drawings. These embodiments are merely illustrative of the present invention and should not be construed as limiting the scope of protection of the present invention. It should be noted that, unless otherwise stated, the technical or scientific terms used in this application shall have the ordinary meaning as understood by one of ordinary skill in the art to which this utility model pertains.

[0021] In the description of this application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0022] Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly defined.

[0023] In this application, unless otherwise expressly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0024] In this application, unless otherwise expressly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.

[0025] Implementation of this application, for example Figures 1-12 As shown, this application provides an automated production line for heated floor mats.

[0026] This application includes: rack 1; The cable feeding mechanism 2 is located on one side of the frame 1 and is used to output the cable; The mesh belt unwinding assembly 3 is located above one end of the frame 1 and is used to output the mesh belt; Finished product winding assembly 4 is located at the other end of the frame 1 and is used to wind up the finished product, that is, to rewind the mesh belt with cables. The conveying mechanism 5 is located inside the frame 1, and the two ends of the conveying mechanism 5 correspond to the mesh belt unwinding assembly 3 and the finished product winding assembly 4, respectively. A winding conveying mechanism 6 is disposed inside the frame 1 and above the conveying mechanism 5. The rotation direction of the winding conveying mechanism 6 is opposite to that of the conveying mechanism 5, and the rotation speed of the winding conveying mechanism 6 is adapted to the rotation speed of the conveying mechanism 5. A winding robotic arm 7 is located on the other side of the frame 1 and is used to wind the cable onto the winding conveyor mechanism 6; The upper tape drive assembly 8 is located above the conveying mechanism 5 and at the rear end of the winding conveying mechanism 6, and is used to release the upper tape to attach the cable to the front side of the mesh belt.

[0027] This application utilizes the mesh belt unwinding assembly 3 to release the mesh belt onto the conveying mechanism 5; simultaneously, the cable feeding mechanism 2 releases the cable, which, driven by the winding robotic arm 7, winds in an S-shaped rotation on the winding conveying mechanism 6. When the conveying mechanism 5 and the winding conveying mechanism 6 rotate relative to each other, the winding conveying mechanism 6 brings the cable from the top surface to the bottom surface, thus laying it on the top surface of the mesh belt. During this process, the upper adhesive tape drive assembly 8 releases the upper adhesive tape and adheres it to the mesh belt, thus fixing the cable. In this way, the production line completes the entire process of automatically releasing the mesh belt, automatically winding the cable, automatically adhering the cable to the mesh belt, and rewinding the finished product, realizing the automated production of heated floor mats.

[0028] Based on the above technical solution, a lower tape drive assembly 9 is also included, which is located at one end of the frame 1 and below the mesh belt unwinding assembly 3. It is used to release the lower tape and stick it to the back of the mesh belt. The lower tape corresponds to the position of the upper tape. The lower tape is located between the mesh belt and the conveying mechanism 5. The lower tape is bonded to the mesh belt under the compression of the conveying mechanism 5. Both the upper tape drive assembly 8 and the lower tape drive assembly 9 include: at least three tape discs 81, the tape discs 81 are mounted on the rotating shaft 82, the tape discs 81 are spaced apart by a spacer 83, and the outer end of each tape disc 81 is provided with a fixing plate 84. The spacer 83 and the fixing plate 84 are both fitted onto the rotating shaft 82. The spacer 83 and the fixing plate 84 can fix the tape discs 81 on the rotating shaft 82, preventing the tape discs 81 from moving, which allows the tape to be released more smoothly and accurately. Since both the upper tape drive assembly 8 and the lower tape drive assembly 9 are in a follow-up state and have no power source of their own, several weight-reducing holes are opened on the spacer 83 to reduce the adverse effects of their own weight on the rotation in order to rotate better. The front end of the lower tape drive assembly is provided with a guide wheel group. The number and position of the guide wheel group correspond to the number of the tape disc 81. The guide wheel surface on the guide wheel group is provided with a groove that matches the width of the tape to prevent the tape from swaying left and right. The upper tape drive assembly 8 has a pressure roller assembly 10 at its rear end. The number and position of the pressure roller assembly 10 correspond to the number and position of the tape tray. The lower tape is bonded to the corresponding position of the upper tape by the lower tape drive assembly 9. The upper tape and the lower tape can bond to each other through the mesh belt, which further enhances the bonding strength between the upper tape and the mesh belt and allows the cable to be fixed to the mesh belt better. There are at least three upper and lower tapes to ensure the tightness of the cable to the mesh belt. The guide wheel group and the pressure roller assembly 10 can ensure a smoother bonding between the upper tape and the lower tape and the mesh belt.

[0029] Based on the above technical solution, the pressure roller assembly 10 includes: A pair of auxiliary beams 101 arranged in parallel on the frame 1; At least two support members 102 are arranged in parallel on a pair of auxiliary beams 101; The swing arm main beam 103 is arranged parallel to the lower ends of the two support members 102 and is parallel to the auxiliary beam 101. At least three sets of swing arms, each set of swing arms including a front swing arm 104 and a rear swing arm 105, the upper ends of the front swing arm 104 and the rear swing arm 105 being hinged to the swing arm main beam 103; A plurality of cylinders 106 are respectively connected to the front swing arm 104 and the rear swing arm 105. The upper end of the cylinder 106 is hinged to the auxiliary beam 101, and the lower end of the cylinder 106 is hinged to the middle of the corresponding front swing arm 104 or the rear swing arm 105. At least one pressure roller is hinged to the lower end of the front swing arm 104 and the rear swing arm 105. The cylinder 106 maintains a certain pressure, which allows the pressure rollers on the front swing arm 104 and the rear swing arm 105 to fit against the surface of the upper tape, and allows the upper tape to fit better against the mesh belt.

[0030] Based on the above technical solution, the frame 1 is further provided with a wire pressing skid assembly. The wire pressing skid assembly includes a mounting base 11 and at least two wire pressing skids 12. The two ends of the mounting base 11 are respectively connected to the frame 1, and the wire pressing skids 12 are connected to the mounting base 11 and respectively correspond to the upper tape. The two ends of the wire pressing skids 12 are raised, and the distance between the wire pressing skids 12 and the conveying mechanism 5 is adapted to the diameter of the cable. The wire pressing skids 12 further press the upper tape, cable and mesh belt.

[0031] Based on the above technical solution, the wire feeding mechanism 2 includes: a wire feeding machine 21 and a tensioning mechanism 22, wherein the wire feeding machine 21 is used to fix and drive the cable reel to rotate; The tensioning mechanism 22 includes a cantilever 221 located on one side of the frame 1. A limiting roller group 222 is provided at the front end of the cantilever 221, and a tensioning wheel 223 is provided in the middle of the cantilever 221. A reversing wheel 224 is provided between the limiting roller group 222 and the tensioning wheel 223. The cable comes out of the cable feeding machine 21, passes through the limiting roller group 222, enters the tensioning wheel 223 from below, winds half a turn on the tensioning wheel 223, enters from below the reversing wheel 224, and enters the winding robot arm 7 from above the reversing wheel 224. The winding robotic arm 7 includes a robotic arm and a limiting gripper 72 located at the front end of the robotic arm. The limiting gripper 72 is connected to the robotic arm via a connecting seat 71. The limiting gripper 72 is a symmetrical roller with an annular groove on its circumferential surface that is adapted to the cable. The cable passes through the limiting gripper 72, and the cable is tensioned during the conveying process by the cable feeding mechanism 2. Furthermore, the winding robotic arm 7 controls the cable, and the limiting gripper 72 can also improve the accuracy of cable control to ensure that the cable remains taut and does not sag on the winding conveying mechanism 6.

[0032] Based on the above technical solution, the finished product winding assembly 4 includes an active end 41 and a driven end 42, the ends of which are inserted into both ends of the center roller of the finished product roll. The active end 41 includes a drive motor 411, and the driven end 42 includes a telescopic cylinder. The telescopic cylinder is used to drive the driven shaft to extend and retract. The active end 41 rotates under the drive of the drive motor 411. When the driven end 42 extends, it will squeeze the center roller of the finished product roll, causing the finished product roll to rotate together. When it retracts, it is convenient to replace the finished product roll. The mesh belt unwinding assembly 3 includes an opening and closing mechanism, which is used to insert into both ends of the center roller of the mesh belt roll; The upper tape drive assembly 8 and the lower tape drive assembly 9 are also provided with the opening and closing mechanism, which is used to insert into both ends of the rotating shaft 82; The opening and closing mechanism includes a rotating shaft 85, a spring seat 86 sleeved on the rotating shaft 85, a fixed sleeve 87 sliding on the rotating shaft 85, and a spring 88 constrained between the spring seat 86 and the fixed sleeve 87. The finished product winding assembly 4 has a drive source, while the mesh belt unwinding assembly 3, the upper tape drive assembly 8, and the lower tape drive assembly 9 are driven and do not have independent drive sources. Therefore, the clamping of the active end 41 and the driven end 42 requires the use of telescopic cylinders to ensure strength. The follower clamping point adopts an opening and closing mechanism, which can be clamped by the elastic force of the spring. In addition, the ends of the active end 41 and the driven end 42 are positioning sleeves 412, which are fixedly installed, while the fixed sleeve 87 can slide on the rotating shaft 85. As long as a baffle is added to the end of the rotating shaft 85, the fixed sleeve 87 can be prevented from coming out. The front ends of the positioning sleeve 412 and the fixed sleeve have the same structure, both of which have three claws that can be inserted into the hole, and the three claws have a slope to tighten. The above mechanism facilitates the installation and disassembly of the mesh belt roll, the finished product roll, and the upper tape drive assembly 8 and the lower tape drive assembly 9.

[0033] Based on the above technical solution, the conveying mechanism 5 includes a drive main shaft and a driven main shaft located at both ends of the frame 1, and a main conveyor belt wound around the drive main shaft and the driven main shaft for driving the main conveyor belt to rotate. The main conveyor belt is used to support the mesh belt. In addition, a pressure roller is provided above the drive main shaft and the driven main shaft. The pressure roller is used to press the mesh belt onto the main conveyor belt to ensure stability.

[0034] Based on the above technical solution, the winding conveying mechanism 6 includes: A pair of wound conveyor belts 61 are respectively arranged on both sides of the main conveyor belt; Two sets of synchronous pulleys are respectively installed in a pair of wound conveyor belts 61. The circumferential surface of the synchronous pulleys is toothed, which can ensure that the two wound conveyor belts 61 maintain a relatively stationary synchronous state. The outer surface of the winding conveyor belt 61 is provided with a plurality of winding dies 611 arranged at equal intervals, and the positions of the winding dies 611 on the winding conveyor belt 61 on both sides are staggered at equal intervals, and the winding dies 611 can wind out a regular cable.

[0035] Based on the above technical solution, the winding conveying mechanism 6 further includes a winding protection mechanism, which includes: A protective plate 62 is provided on the frame 1 and is located above the winding conveyor belt 61; A pair of protective flaps 64 are symmetrically arranged on both sides of the protective plate 62, respectively corresponding to the winding conveyor belt 61, and the middle part of the protective flaps 64 is hinged to the protective plate 62. One end of the protective flaps 64 is also provided with a protruding post. The movable dial 65 is mounted on the top surface of the protective plate 62 via a linear reciprocating mechanism 63. The two ends of the movable dial 65 are respectively provided with opening slots, and the protrusions are respectively inserted into the opening slots. The movable dial 65 realizes linear reciprocating motion under the drive of the linear reciprocating mechanism 63, thereby driving the protective movable plate 64 to rotate, so that the protective movable plate 64 moves above the winding mold, pressing the cable into the winding mold and preventing the cable from coming out of the winding mold during the winding process.

[0036] Based on the above technical solution, the side of the frame 1 is also provided with a winding conveyor belt support plate 66. The winding conveyor belt support plate 66 extends into the winding conveyor belt 61, and the top and bottom surfaces of the winding conveyor belt support plate 66 abut against the winding conveyor belt 61. The winding conveyor belt support plate 66 can support the winding conveyor belt 61 and prevent it from collapsing and deforming, thus affecting the winding effect.

[0037] In the above content, the drive motors used for each component are preferably servo motors, which can more accurately control parameters such as torque and speed, and make the production line more stable.

[0038] Numerous specific details are set forth in this specification. However, it will be understood that embodiments of this invention may be practiced without these specific details. In some instances, well-known methods, structures, and techniques have not been shown in detail so as not to obscure the understanding of this specification. In the description of this specification, references to the terms "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of this invention. In this specification, illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Furthermore, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of the different embodiments or examples.

[0039] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model, and they should all be covered within the scope of the claims and specification of this utility model.

Claims

1. An automated production line for heated floor mats, characterized in that, include: frame; A cable feeding mechanism, located on one side of the frame, is used to output cables; The mesh belt unwinding assembly is located above one end of the frame and is used to output the mesh belt; A finished product winding assembly is located at the other end of the frame and is used to wind up the finished product. A conveying mechanism is provided inside the frame, with its two ends corresponding to the mesh belt unwinding assembly and the finished product winding assembly, respectively. A winding conveying mechanism is disposed inside the frame and above the conveying mechanism. The rotation direction of the winding conveying mechanism is opposite to that of the conveying mechanism, and the rotation speed of the winding conveying mechanism is adapted to the rotation speed of the conveying mechanism. A winding robotic arm, located on the other side of the frame, is used to wind the cable onto the winding conveyor mechanism; An upper tape drive assembly is located above the conveying mechanism and at the rear end of the winding conveying mechanism, for releasing the upper tape to attach the cable to the front side of the mesh belt.

2. The automated production line for heated floor mats according to claim 1, characterized in that, It also includes a lower tape drive assembly, which is located at one end of the frame and below the mesh belt unwinding assembly, for releasing the lower tape and attaching it to the back of the mesh belt, the lower tape corresponding to the position of the upper tape; Both the upper tape drive assembly and the lower tape drive assembly include: at least three tape discs, the tape discs are disposed on a rotating shaft, a spacer is provided between the tape discs, a fixing plate is provided at the outer end of the tape discs, and the spacer and the fixing plate are both sleeved on the rotating shaft; The front end of the lower tape drive assembly is provided with a guide wheel assembly, and the number and position of the guide wheel assembly correspond to the number and position of the tape disc; The rear end of the upper tape drive assembly is provided with a pressure roller assembly, and the number and position of the pressure roller assembly correspond to the number of the tape trays.

3. The automated production line for heated floor mats according to claim 2, characterized in that, The pressure roller assembly includes: A pair of auxiliary beams arranged in parallel on the frame; At least two support members are arranged in parallel on a pair of auxiliary beams; The swing arm main beam is arranged parallel to the lower ends of the two supporting members and is parallel to the auxiliary beam; At least three sets of swing arms, each set of swing arms including a front swing arm and a rear swing arm, the upper ends of the front swing arm and the rear swing arm being hinged to the main beam of the swing arm; Several cylinders are respectively connected to the front swing arm and the rear swing arm. The upper end of the cylinder is hinged to the auxiliary beam, and the lower end of the cylinder is hinged to the middle of the corresponding front swing arm or the rear swing arm. At least one pressure roller is hinged to the lower end of the front swing arm and the rear swing arm.

4. The automated production line for heated floor mats according to claim 3, characterized in that, The frame is also equipped with a wire pressing skid assembly, which includes a mounting base and at least two wire pressing skids. The two ends of the mounting base are respectively connected to the frame, and the wire pressing skids are connected to the mounting base and respectively correspond to the upper adhesive tape.

5. The automated production line for heated floor mats according to claim 4, characterized in that, The wire feeding mechanism includes: a wire feeding machine and a tensioning mechanism, wherein the wire feeding machine is used to fix and drive the cable reel to rotate; The tensioning mechanism includes a cantilever on one side of the frame, a limiting roller group at the front end of the cantilever, a tensioning wheel in the middle of the cantilever, and a reversing wheel between the limiting roller group and the tensioning wheel. The winding robotic arm includes a robotic arm and a limiting gripper located at the front end of the robotic arm. The limiting gripper is a symmetrical roller, and the circumferential surface of the roller has an annular groove adapted to the cable. The cable passes through the limiting gripper.

6. The automated production line for heated floor mats according to claim 5, characterized in that, The finished product winding assembly includes an active end and a driven end, the ends of which are inserted into both ends of the center roller of the finished product roll; The active end includes a drive motor, and the driven end includes a telescopic cylinder, which is used to drive the driven shaft to extend or retract. The mesh belt unwinding assembly includes an opening and closing mechanism for inserting into both ends of the center roller of the mesh belt roll; The upper tape drive assembly and the lower tape drive assembly are also provided with the opening and closing mechanism, which is used to insert into both ends of the rotating shaft; The opening and closing mechanism includes a rotating shaft, a spring seat sleeved on the rotating shaft, a fixed sleeve sliding on the rotating shaft, and a spring constrained between the spring seat and the fixed sleeve.

7. The automated production line for heated floor mats according to claim 6, characterized in that, The conveying mechanism includes a drive spindle and a driven spindle located at both ends of the frame, and a main conveyor belt wound around the drive spindle and the driven spindle.

8. The automated production line for heated floor mats according to claim 7, characterized in that, The winding conveying mechanism includes: A pair of wound conveyor belts are respectively arranged on both sides of the main conveyor belt; Two sets of synchronous pulleys are respectively installed in a pair of winding conveyor belts; The outer surface of the winding conveyor belt is provided with a number of winding dies arranged at equal intervals, and the positions of the winding dies on the winding conveyor belts on both sides are staggered at equal intervals.

9. The automated production line for heated floor mats according to claim 8, characterized in that, The winding conveying mechanism further includes a winding protection mechanism, which includes: A protective plate is mounted on the frame and positioned above the winding conveyor belt; A pair of protective flaps are symmetrically arranged on both sides of the protective plate, respectively corresponding to the winding conveyor belt, and the middle part of the protective flaps is hinged to the protective plate. One end of the protective flaps is also provided with a protruding post. The movable lever is installed on the top surface of the protective plate via a linear reciprocating mechanism. The movable lever has opening slots at both ends, and the protruding post is inserted into the opening slot.

10. The automated production line for heated floor mats according to claim 9, characterized in that, The side of the frame is also provided with a winding conveyor belt support plate, which extends into the winding conveyor belt, and the top and bottom surfaces of the winding conveyor belt support plate abut against the winding conveyor belt.

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