A packaging structure of an outdoor communication pole toppling detection device

Abstract

The utility model discloses an outdoor communication pole toppling detection equipment's encapsulation structure relates to toppling detection equipment technical field, including top cover and bottom cover, be provided with sealing washer between top cover and bottom cover, the upper surface of top cover is set up with recess, the lower surface of top cover is set up with a circle sealing groove, the sealing groove is used to accommodate sealing washer, and top cover and bottom cover are fixed through screw installation. The utility model discloses setting up annular sealing washer between top cover and bottom cover, and the firm locking of cooperation screw makes the shell joint place form the sealed structure, can effectively block the impurity such as rainwater, dust and so on and enter the inside of box body, and the detection reaches the industry protection standard of IP67 completely, can adapt to the complex working condition such as outdoor damp, dusty, avoids the damage of internal equipment because of water seepage short circuit.

Description

Technical Field

[0001] This utility model relates to the technical field of tilt meter detection equipment, specifically a packaging structure for an outdoor communication pole tilt detection device. It is suitable for the outer shell packaging of tilt meter equipment under various outdoor working conditions, and can ensure the stable operation of the equipment in complex outdoor environments. Background Technology

[0002] In the existing shell packaging technology of tilt detection equipment, the industry generally adopts a structure of aluminum shaped tube with caps at both ends. The specific assembly method is to use the aluminum shaped tube as the main shell, install caps at both ends, and fix the whole by screws through the connection between the caps and the aluminum shaped tube, thus completing the shell packaging of the tilt device.

[0003] However, this type of packaging structure has obvious technical defects. On the one hand, the joint between the aluminum molding tube and the end caps relies solely on the mechanical tightening of screws to achieve a seal. The sealing structure is simple and the sealing performance is poor, failing to meet the industry's IP67 protection requirements. On the other hand, in complex outdoor environments, rainwater can easily seep into the box through the joint gap between the aluminum molding tube and the end caps. After contacting the internal precision electrical components, it can easily cause short circuits, burnouts, and other malfunctions, seriously affecting the service life and operational stability of the tilt detection equipment. At the same time, the aluminum shell has a high manufacturing cost and lacks effective protection against strong outdoor ultraviolet radiation. Utility Model Content

[0004] This utility model aims to overcome the shortcomings of the existing tilt meter detection equipment's packaging structure and provide a packaging structure for an outdoor communication pole tilt detection equipment. It solves the technical problems of poor airtightness, inability to meet IP67 protection requirements, insufficient outdoor weather resistance, high manufacturing cost, and lack of independent power supply capability of traditional packaging structures, thereby enabling the tilt meter detection equipment to operate stably in outdoor environments for a long time.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a packaging structure for an outdoor communication pole tilting detection device, comprising a top cover and a bottom cover, wherein a sealing ring is provided between the top cover and the bottom cover, a groove is provided on the upper surface of the top cover, and a sealing groove is provided on the lower surface of the top cover, wherein the sealing groove is used to accommodate the sealing ring, and the top cover and the bottom cover are fixed by screws.

[0006] Furthermore, the top cover is a one-piece injection-molded structure, and a solar panel is installed within the groove. The size of the groove matches the shape of the solar panel for precise attachment and positioning. The solar panel can receive outdoor solar energy and convert it into electrical energy, providing continuous power for the tilt detection equipment.

[0007] Furthermore, an annular sealing groove is formed on the end face of the top cover facing the bottom cover. The sealing groove is used to accommodate the sealing ring, and the sealing at the joint between the top cover and the bottom cover is achieved through the elastic deformation of the sealing ring.

[0008] Furthermore, a circular hole is provided in the center of the top cover, which is mainly used to check the safety of the tilting device inside the box.

[0009] Furthermore, both the top cover and the bottom cover are made of thermoplastic engineering plastic by injection molding. Thermoplastic engineering plastic itself has the characteristics of UV resistance, corrosion resistance, and high and low temperature resistance.

[0010] Furthermore, the thermoplastic engineering plastic is preferably ABS engineering plastic.

[0011] Furthermore, the sealing ring is made of a highly elastic rubber or silicone material.

[0012] Furthermore, the bottom cover is an integral injection-molded structure, and the bottom cover has screw holes that match the screws. The position of the screw holes is precisely aligned with the corresponding connection holes on the top cover to ensure the stability of the screw connection.

[0013] Furthermore, the screws are made of stainless steel and are of size M3x12. They are used to pass through the connection holes of the bottom cover and the top cover to achieve a secure locking between the two.

[0014] Compared with existing technologies, the advantages of the packaging structure of this outdoor communication pole tilting detection device are: 1. This utility model, by setting an annular sealing ring between the top cover and the bottom cover, and with the secure locking of screws, forms a tight sealing structure at the joint of the shell, which can effectively prevent rainwater, dust and other impurities from entering the box. It has been tested and fully meets the industry protection standard of IP67, and can adapt to complex working conditions such as outdoor humidity and dust, and avoid damage to internal equipment due to water seepage and short circuit.

[0015] 2. Both the top and bottom covers of this utility model are integrally molded from UV-resistant injection molding material. This material can effectively resist the erosion of strong outdoor ultraviolet rays, and also has good resistance to high and low temperatures and anti-aging properties. Tests have shown that the service life of the equipment in outdoor environments can exceed 10 years, which greatly improves the overall durability of the tilting device.

[0016] 3. Compared with the traditional aluminum molded tube packaging structure, this utility model uses injection molding process to prepare the top cover and bottom cover, which not only has high molding efficiency and lower raw material cost, but also has a simple assembly process, does not require complex processing equipment, can achieve mass production, and effectively reduce the overall manufacturing cost.

[0017] 4. This utility model integrates a flexible solar panel on the top cover, which enables the internal equipment to be powered independently without relying on an external power source or frequent replacement of the built-in battery. It is especially suitable for long-term monitoring scenarios in remote areas without mains power, thus enhancing the market competitiveness of the equipment. Attached Figure Description

[0018] Figure 1 is an exploded view of the overall structure of this utility model; Figure 2 is a cross-sectional view of the assembled structure of this utility model; Figure 3 for Figure 2 Enlarged view at point C; The markings in the diagram are as follows: 1. Sealing ring; 2. Top cover; 21. Circular hole; 3. Solar panel; 4. Screw; 5. Bottom cover. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Example 1, please refer to Figures 1 to 3 This utility model provides a technical solution: a packaging device for a tilting device box, including a sealing ring 1, a top cover, a solar panel, screws and a bottom cover. The top cover is an injection-molded one-piece structure, and its material is UV-resistant engineering plastic, which can effectively resist strong outdoor sunlight and avoid aging and cracking problems after long-term use.

[0021] The top surface of the top cover has an installation groove that matches the size of the solar panel. The depth of the groove is the same as the thickness of the solar panel, ensuring that the solar panel can be flush with the outer surface of the top cover after it is pasted, without affecting the overall flatness and aesthetics of the casing. A sealing groove is formed around the bottom edge of the top cover. The cross-section of the sealing groove is rectangular, and its width matches the diameter of the sealing ring. It is used to nest and fix the sealing ring to achieve a seal at the joint between the top cover and the bottom cover.

[0022] Meanwhile, the top cover also has screw through holes near the four corners. The screw through holes penetrate the upper and lower end faces of the top cover, and their diameter is slightly larger than the screw diameter of an M3×12 screw, ensuring that the screw can pass through smoothly and achieve a fixed connection with the bottom cover.

[0023] The bottom cover is a one-piece injection-molded structure made of the same ABS engineering plastic as the top cover. The top edge of the bottom cover can be precisely aligned with the bottom of the top cover to form a complete housing space for the core components of the tilting device. The bottom cover has threaded holes corresponding to the screw holes on the top cover, with the thread specifications compatible with the fixing screws, allowing for screw insertion and securing.

[0024] Screw 4 is preferably an M3x12 screw. M3x12 screws are made of stainless steel, offering excellent rust resistance and adaptability to complex outdoor temperature and humidity environments. During assembly, align the top cover assembly (with the solar panel already attached and the sealing ring nested) with the bottom cover, pressing the end face of the bottom cover against the area outside the sealing groove of the top cover, compressing the sealing ring within. Then, pass the fixing screws sequentially through the screw mounting holes of the bottom cover, finally screwing them into the threaded holes of the top cover and tightening them. The locking force provided by the screws presses the bottom cover tightly against the top cover, causing the sealing ring to elastically deform within the sealing groove, fully filling all microscopic gaps between the top and bottom covers, forming a reliable airtight and watertight barrier, further improving the sealing performance of the housing.

[0025] A circular hole 21 is provided in the middle of the top cover 2. The circular hole is mainly used to check the safety of the tilting test equipment inside the box.

[0026] Example 2, see Figures 1-3 The basic structure is the same as in Embodiment 1, with the main difference being: The solar panel is a flexible thin-film solar panel, whose shape and size are perfectly matched with the mounting groove on the top of the cover. The solar panel is fixed in the mounting groove of the top cover with high-strength waterproof adhesive. The wiring terminals of the solar panel can extend into the box through the pre-set wiring channel inside the top cover to provide power support for the tilting device inside, so as to realize the device's autonomous operation.

[0027] The sealing ring is a ring-shaped silicone component. Its diameter matches the circumference of the sealing groove at the bottom of the top cover, and its cross-section is circular with a diameter slightly larger than the width of the sealing groove, ensuring an interference fit when the sealing ring is embedded in the sealing groove. When the top cover and bottom cover are joined, the sealing ring is tightly pressed between the joint surfaces of the top cover and bottom cover, thereby blocking the entry of external moisture, dust, and other impurities.

[0028] The assembly process and working principle of this utility model are as follows: 1. First, use waterproof adhesive to smoothly attach the solar panel to the mounting groove on the top of the cover, and then lead the wiring terminals of the solar panel to the pre-reserved wiring position inside the box through the wiring channel inside the top cover. 2. Insert the sealing ring into the sealing groove at the bottom of the top cover, ensuring that the sealing ring fits the groove completely without any misalignment; 3. Connect the top cover with the assembled solar panel and sealing ring to the bottom cover, ensuring that the bottom edge of the top cover is precisely aligned with the top edge of the bottom cover, and that the screw through holes of the top cover correspond one-to-one with the screw thread holes of the bottom cover. 4. Take an M3x12 screw, pass its shank through the screw hole of the top cover and screw it into the threaded hole of the bottom cover. Tighten the screws at the four corners in sequence until the top cover and bottom cover are tightly joined and the sealing ring is completely compacted, thus completing the overall sealing.

[0029] When the equipment is working, the solar panels on the top cover can absorb outdoor solar energy and convert it into electrical energy to power the internal tilting device; at the same time, the sealing ring at the joint forms a sealing barrier under the pressure of the screws, blocking the intrusion of external moisture and dust, and ensuring the stable operation of the internal equipment in complex outdoor environments.

[0030] It should be noted that, in this document, the terms “comprising,” “including,” or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A packaging structure for an outdoor communication pole tilting detection device, characterized in that, It includes a top cover (2) and a bottom cover (5), a sealing ring (1) is provided between the top cover (2) and the bottom cover (5), a sealing groove is formed on the lower surface of the top cover (2), the sealing groove is used to accommodate the sealing ring (1), and the top cover (2) and the bottom cover (5) are fixed by screws.

2. The packaging structure of the outdoor communication pole tilting detection device according to claim 1, characterized in that: It also includes a solar panel (3), and the upper surface of the top cover (2) is provided with a groove, and the solar panel (3) is pasted in the groove.

3. The packaging structure of the outdoor communication pole tilting detection device according to claim 1, characterized in that: The top cover (2) and the bottom cover (5) are both integral injection molded structures, and the top cover (2) and the bottom cover (5) are both made of thermoplastic engineering plastic injection molding.

4. The packaging structure of the outdoor communication pole tilting detection device according to claim 1, characterized in that: The sealing ring (1) is made of rubber or silicone material, and its cross-sectional shape matches the sealing groove on the top cover (2).

5. The packaging structure of the outdoor communication pole tilting detection device according to claim 4, characterized in that: The sealing groove is annular or rectangular, and the cross-sectional shape of the sealing ring matches the sealing groove.

6. The packaging structure of the outdoor communication pole tilting detection device according to claim 2, characterized in that: A circular hole is provided in the middle of the top cover (2).

7. The packaging structure of the outdoor communication pole tilting detection device according to claim 1, characterized in that: The top cover (2) is provided with screw through holes near the four corners. The screw through holes penetrate the upper and lower end faces of the top cover (2). The hole diameter is slightly larger than the screw diameter of the screw (4) to ensure that the screw (4) can pass through smoothly and achieve a fixed connection with the bottom cover (5).

8. The packaging structure of the outdoor communication pole tilting detection device according to claim 2, characterized in that: The solar panel (3) is a flexible thin-film solar panel, and its dimensions are perfectly fitted to the mounting groove on the top of the cover (2).

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