Encapsulation frame and photovoltaic module

CN224852496UActive Publication Date: 2026-10-13TONGWEI SOLAR (HEFEI) CO LTD
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Patent Information

Application Number
CN202522029117.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-18
Publication Date
2026-10-13
Estimated Expiration
2035-09-18

AI Technical Summary

Technical Problem

但是汇流条放置于太阳电池的背面后,在层压后会导致光伏组件在汇流条位置的厚度变厚,也即光伏组件短边的厚度厚于长边的厚度,此时,如果使用传统技术中的边框进行组框,极易发生爆件、溢胶等不良现象,同时短边框可靠性也会受到影响

Benefits of technology

[0024]上述封装边框,通过设置多个分别用于封装层压件较长边缘和较短边缘的边框部件,各个边框部件的结构基本相同,区别在于,用于封装所述层压件较长边缘的所述边框部件中,安装槽内的所述承载面的两个端部位置分别凹陷形成用于供汇流条容纳的容纳槽,上述容置槽可以用于供层压件背面短边位置隐藏的汇流条的容置,汇流条容置于容置槽内,就可以无需增加安装槽的深度H2,安装槽正常卡设层压件的主体部分;用于封装所述层压件较短边缘的所述边框部件的所述安装槽的深度H1为用于封装所述层压件较短边缘的边框部件的所述安装槽的深度H2与容纳槽的深度H3之和,如此设置,可以通过设置用于卡槽较短边缘的安装槽的深度H1整体提升,用于卡槽较长边缘的安装槽的深度H2部在其两端位置进行局部加宽的方式,在不增加封装边框材料成本的前提下,能够提升全面屏光伏组件产品制程装框稳定性、良率和可靠性,降低组装时因尺寸不匹配导致的爆件风险。

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Abstract

The application discloses a packaging frame and a photovoltaic module. The packaging frame comprises a plurality of frame components. The frame component comprises a frame body, an abutting piece and a limiting piece. A part of the outer surface of the frame body forms a bearing surface. One end of the abutting piece is connected to the bearing surface, and the other end is connected to the limiting piece. The limiting piece, the abutting piece and the bearing surface form an installation groove. In the frame component for packaging the longer edge of the laminated piece, the two end portions of the bearing surface in the installation groove are recessed to form accommodation grooves for accommodating bus bars. The depth H1 of the installation groove of the frame component for packaging the shorter edge of the laminated piece is the sum of the depth H2 of the installation groove of the frame component for packaging the longer edge of the laminated piece and the depth H3 of the accommodation groove. The application can improve the process frame stability, yield and reliability of the full-screen photovoltaic module product, and reduce the risk of explosion caused by size mismatch during assembly without increasing the cost of packaging frame materials.
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Description

Technical Field

[0001] This application relates to the field of photovoltaic technology, and in particular to an encapsulation frame and a photovoltaic module. Background Technology

[0002] To improve the power output of photovoltaic (PV) modules, manufacturers have begun exploring ways to hide the busbars at both ends of the module behind the solar cells, thereby increasing the screen-to-body ratio and thus boosting power. However, placing the busbars on the back of the solar cells results in a thicker PV module at the busbar location after lamination, meaning the shorter side of the module is thicker than the longer side. If traditional frame technology is used for framing in this case, defects such as component bursts and adhesive overflow are highly likely, and the reliability of the shorter frame will also be affected. Utility Model Content

[0003] Therefore, it is necessary to provide a packaging frame that can improve the stability, yield and reliability of the manufacturing process of full-screen photovoltaic module products and reduce the risk of component explosion.

[0004] One embodiment of this application provides an encapsulation border.

[0005] An encapsulation frame includes a plurality of frame components for encapsulating the longer and shorter edges of a laminate. Each frame component includes a frame body, an abutment, and a limiting member. A portion of the outer surface of the frame body forms a bearing surface. One end of the abutment is connected to the bearing surface, and the other end is connected to the limiting member. The limiting member, the abutment, and the bearing surface together form a mounting groove for mounting the edge of the laminate. The bearing surface supports the back panel of the laminate, the abutment abuts against the end face of the laminate, and the limiting member presses against the front panel of the laminate.

[0006] In the frame component used to encapsulate the longer edge of the laminate, the two ends of the bearing surface in the mounting groove are respectively recessed to form receiving grooves for accommodating the busbar. The depth H1 of the mounting groove of the frame component used to encapsulate the shorter edge of the laminate is the sum of the depth H2 of the mounting groove of the frame component used to encapsulate the longer edge of the laminate and the depth H3 of the receiving groove.

[0007] In some embodiments, the limiting member is parallel to the bearing surface.

[0008] In some embodiments, the top surface of the limiting member is a convex curved surface.

[0009] In some embodiments, the width W1 of the limiting member is 2mm to 7mm.

[0010] In some embodiments, the width W1 of the limiting member is smaller than the width W2 of the bearing surface.

[0011] In some embodiments, the limiting member has a recessed overflow groove on its inner surface facing the bearing surface, the overflow groove being used to accommodate a portion of the overflowed adhesive.

[0012] In some embodiments, the frame body, the abutment, and the limiting member are connected as a single unit.

[0013] In some embodiments, the height H4 of the border member used to encapsulate the longer edge of the laminate is equal to the height H5 of the border member used to encapsulate the shorter edge of the laminate.

[0014] In some embodiments, the frame body of the frame component for encapsulating the longer edge of the laminate has a first corner code cavity for corner code embedding and connection, and the frame body of the frame component for encapsulating the shorter edge of the laminate has a second corner code cavity for corner code embedding and connection; the height H6 of the first corner code cavity is greater than the height H7 of the second corner code cavity by equal amounts.

[0015] In some embodiments, the length of the receiving groove along the extension direction of the frame member is 20mm to 25mm.

[0016] In some embodiments, the bottom surface of the receiving groove transitions to the bearing surface with a slope.

[0017] In some embodiments, the bearing surface has a plurality of adhesive grooves.

[0018] In some embodiments, the inner wall of the adhesive container gradually narrows from the bottom surface of the container to the opening.

[0019] In some embodiments, the frame body includes a first sidewall, a second sidewall, a third sidewall, and a fourth sidewall. The first sidewall, the second sidewall, the third sidewall, and the fourth sidewall are connected sequentially to make the frame body a hollow quadrangular prism structure. The outer surface of the first sidewall forms the bearing surface, and the abutment is connected to the first sidewall.

[0020] In some embodiments, the frame body is connected to a number of reinforcing ribs.

[0021] In some embodiments, the frame body is a metal frame made of metal or alloy material, or a composite material frame made of composite material.

[0022] One embodiment of this application provides a photovoltaic module.

[0023] A photovoltaic module includes a laminate and an encapsulation frame as described in any of the above embodiments. The laminate includes a back panel, a back adhesive film, a cell, a front adhesive film, and a front panel stacked sequentially. The laminate is encapsulated by the encapsulation frame. A portion of the back panel of the laminate is located on the bearing surface. An end face of the laminate can abut against the abutment member. A portion of the front panel of the laminate abuts against the limiting member.

[0024] The aforementioned encapsulation frame, by setting multiple frame components for encapsulating the longer and shorter edges of the laminate, has a basically the same structure for each frame component. The difference lies in that, in the frame component for encapsulating the longer edge of the laminate, the two ends of the bearing surface within the mounting groove are recessed to form receiving grooves for accommodating the busbar. These receiving grooves can accommodate the busbar hidden on the short side of the back of the laminate. With the busbar accommodated within the receiving groove, there is no need to increase the depth H2 of the mounting groove, and the mounting groove normally engages the main body of the laminate. The depth H1 of the mounting groove of the frame component with the shorter edge is the sum of the depth H2 of the mounting groove of the frame component with the shorter edge for encapsulating the laminate and the depth H3 of the receiving groove. With this setting, by setting the overall depth H1 of the mounting groove for the shorter edge of the slot to be increased, and the depth H2 of the mounting groove for the longer edge of the slot to be widened locally at both ends, the stability, yield and reliability of the frame assembly process of the full-screen photovoltaic module product can be improved without increasing the cost of the encapsulation frame material, and the risk of component explosion caused by size mismatch during assembly can be reduced. Attached Figure Description

[0025] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application, and those skilled in the art can obtain other drawings based on these drawings without creative effort.

[0026] To gain a more complete understanding of this application and its beneficial effects, the following description will be provided in conjunction with the accompanying drawings. In the following description, the same reference numerals denote the same parts.

[0027] Figure 1 This is a schematic diagram of a frame component used for encapsulating the shorter edge of a laminate in an embodiment of this application;

[0028] Figure 2 This is a schematic diagram of a frame component used for encapsulating the longer edge of a laminate in an embodiment of this application;

[0029] Figure 3 for Figure 2 Enlarged schematic diagram of part of the structure;

[0030] Figure 4 This is a schematic diagram of a portion of a photovoltaic module according to an embodiment of this application;

[0031] Figure 5 for Figure 4 The diagram shows an enlarged view of a portion of the structure of a physical photovoltaic module.

[0032] Figure 6 This is a schematic diagram of a laminate structure according to an embodiment of this application.

[0033] Explanation of reference numerals in the attached figures

[0034] 10. Photovoltaic module; 100a, 100b. Frame components; 110. Frame body; 101. Bearing surface; 103a. First corner code cavity; 103b. Second corner code cavity; 111. First sidewall; 112. Second sidewall; 113. Third sidewall; 114. Fourth sidewall; 116. Support plate; 120. Abutment; 130. Limiting component; 131. Glue overflow groove; 140a, 140b. Mounting groove; 141. Receiving groove; 200. Laminate; 201. Back panel; 202. Back adhesive film; 203. Cell; 204. Front adhesive film; 205. Front panel. Detailed Implementation

[0035] To make the above-mentioned objectives, features, and advantages of this application more apparent and understandable, the specific embodiments of this application are described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a thorough understanding of this application. However, this application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of this application. Therefore, this application is not limited to the specific embodiments disclosed below.

[0036] In the description of this application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.

[0037] In this application, unless otherwise expressly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise expressly limited. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.

[0038] In this application, unless otherwise expressly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.

[0039] In the description of this application, "several" means one or more, "multiple" means two or more, "greater than," "less than," and "exceeding" are understood to exclude the stated number, while "above," "below," and "within" are understood to include the stated number. The use of "first" and "second" in the description is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the number of indicated technical features, or implicitly indicating the order of the indicated technical features.

[0040] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0041] In this document, "optionally," "optionally," and "optional" mean that something is optional, that is, it is selected from either "with" or "without." If multiple "options" appear in a technical solution, unless otherwise specified and there are no contradictions or mutual constraints, each "option" is independent. In this application, descriptions such as "optionally contains" and "optionally includes" indicate "contains or does not contain."

[0042] In this disclosure, "light-receiving surface or front side" and "backlighting surface or back side" are used only to distinguish the positions of the two opposing surfaces of the battery substrate. In actual operation, the "light-receiving surface" is the surface of the battery substrate that primarily receives light, but the "backlighting surface" does not necessarily not receive light. In fact, due to the presence of diffuse reflection, the "backlighting surface" can also receive light in actual operation.

[0043] In this application, when numerical intervals (i.e., numerical ranges) are mentioned, unless otherwise specified, the distribution of selectable numerical values ​​within the numerical interval is considered continuous, and includes the two endpoints of the numerical interval (i.e., the minimum and maximum values), as well as every numerical value between these two endpoints. Unless otherwise specified, when a numerical interval refers only to integers within that numerical interval, it includes the two endpoint integers of the numerical range, as well as every integer between the two endpoints, which is equivalent to directly listing every integer. When multiple numerical ranges are provided to describe features or characteristics, these numerical ranges can be merged. In other words, unless otherwise specified, the numerical ranges disclosed in this application should be understood to include any and all subranges included therein. The "numerical value" in the numerical interval can be any quantitative value, such as a number, percentage, ratio, etc. The term "numerical interval" can be broadly included to include percentage intervals, ratio intervals, proportion intervals, etc.

[0044] One embodiment of this application provides an encapsulation frame to solve at least one of the following technical problems in the conventional process of assembling a hidden busbar module: (1) the short side of the photovoltaic module is very prone to jamming and bursting the frame; (2) the reduced gap space between the frame groove and the photovoltaic module causes more sealant to be squeezed out inside the frame, affecting the appearance and reliability of the entire photovoltaic module product. The encapsulation frame will be described below with reference to the accompanying drawings.

[0045] The encapsulation border provided in one embodiment of this application is exemplary; please refer to [link to relevant documentation]. Figure 1 , 2 As shown, Figure 1 This is a schematic diagram of a frame component for encapsulating the shorter edge of the laminate in an embodiment of this application. Figure 2 This is a schematic diagram of a frame component used for encapsulating the longer edge of the laminate in an embodiment of this application. The encapsulation frame of this application can be used for the encapsulation of photovoltaic modules, especially busbar-hidden photovoltaic modules.

[0046] To more clearly illustrate the structure of the package frame, the following description of the package frame will be provided in conjunction with the accompanying drawings.

[0047] For example, one type of encapsulation border can be found here. Figure 1 , Figure 2As shown, the device includes multiple frame components 100a and 100b for encapsulating the longer and shorter edges of the laminate 200, respectively. Each frame component 100a and 100b includes a frame body 110, an abutment 120, and a limiting member 130. A portion of the outer surface of the frame body 110 forms a bearing surface 101. One end of the abutment 120 is connected to the bearing surface 101, and the other end is connected to the limiting member 130. The limiting member 130, the abutment 120, and the bearing surface 101 form mounting grooves 140a and 140b for mounting the edges of the laminate 200. Specifically, mounting groove 140a mounts the longer edge of the laminate 200, and mounting groove 140b mounts the shorter edge of the laminate 200. The bearing surface 101 supports the back panel 201 of the laminate 200, and the abutment 120 abuts against the end face of the laminate 200. The limiting member 130 is used to press against the front panel 205 of the laminate 200.

[0048] Please refer to Figure 2 As shown, in the frame member 100a for encapsulating the longer edge of the laminate 200, the two ends of the bearing surface 101 in the mounting groove 140a are recessed to form receiving grooves 141 for accommodating the busbar. The depth H1 of the mounting groove 140b of the frame member 100b for encapsulating the shorter edge of the laminate 200 is the sum of the depth H2 of the mounting groove 140a of the frame member 100a for encapsulating the longer edge of the laminate 200 and the depth H3 of the receiving groove 141. During installation, since the mounting groove 140b is used to accommodate the shorter edge of the laminate 200, the depth H1 of the mounting groove 140b needs to be slightly increased, for example, from 6.1 mm in conventional technology to 6.7 mm, to accommodate the thickness of the busbar. The overall height of the frame member 100b needs to be increased, thus without increasing material costs.

[0049] The aforementioned encapsulation frame can improve the stability, yield, and reliability of the manufacturing process of full-screen photovoltaic module products, and reduce the risk of component explosions.

[0050] In some embodiments, the limiting member 130 is parallel to the bearing surface 101.

[0051] In some embodiments, the top surface of the limiting member 130 is a convex curved surface. The design of the top surface of the limiting member 130 being a convex curved surface allows for quick cleaning of dust and other debris during outdoor use of the photovoltaic module. Smaller dust particles and rainwater falling onto the top surface of the limiting member 130 will slide off along the edge of the frame under the influence of the curved surface and gravity, reducing dust and rain accumulation.

[0052] In some embodiments, the width W1 of the limiting member 130 is 2mm to 7mm.

[0053] In some implementations, see Figure 1 As shown, the width W1 of the limiting member 130 is smaller than the width W2 of the bearing surface 101. The setting that the width W1 of the limiting member 130 is smaller than the width W2 of the bearing surface 101 facilitates the assembly of the laminate 200, and makes it easier for operators or machinery to clamp the edge of the laminate 200 into the mounting grooves 140a and 140b, reducing the risk of explosion.

[0054] In some embodiments, the limiting member 130 has a recessed overflow groove 131 on its inner surface facing the bearing surface 101. The overflow groove 131 is used to accommodate a portion of the overflowing adhesive. The overflow groove 131 can hold a portion of the adhesive, and after the adhesive in the overflow groove 131 cures, it can connect with a portion of the laminate 200, improving the connection strength between the limiting member 130 and the laminate 200. Optionally, the structure, shape, and size of the overflow groove 131 can be configured as needed.

[0055] In some embodiments, the frame body 110, the abutment 120, and the limiting member 130 are connected in an integral structure.

[0056] In some embodiments, the height H4 of the border member 100a for encapsulating the longer edge of the laminate 200 and the height H5 of the border member 100b for encapsulating the shorter edge of the laminate 200 are equal.

[0057] In some embodiments, the frame body 110 of the frame member 100a for encapsulating the longer edge of the laminate 200 has a first corner code cavity 103a for corner code embedding and connection, and the frame body 110 of the frame member 100b for encapsulating the shorter edge of the laminate 200 has a second corner code cavity 103b for corner code embedding and connection; the height H6 of the first corner code cavity 103a is greater than the height H7 of the second corner code cavity 103b by the same amount.

[0058] In some embodiments, the length of the receiving groove 141 along the extension direction of the frame member 100a is 20mm to 25mm.

[0059] In some implementations, see Figure 3 As shown, the bottom surface of the receiving trough 141 transitions to the bearing surface 101 with a slope.

[0060] In some embodiments, the bearing surface 101 has a plurality of adhesive grooves. The adhesive grooves are not shown in the drawings. The adhesive grooves can hold a portion of the adhesive, thereby improving its adhesive strength and enhancing the connection between the back panel 201 and the bearing surface 101.

[0061] In some embodiments, the inner wall of the adhesive container gradually narrows from the bottom to the opening. This design allows the bonded part to form a structure that is larger on the inside and smaller on the outside after the adhesive has cured, making it difficult for the bonded part to detach from the adhesive container and improving the bonding strength between the back panel 201 and the bearing surface 101.

[0062] In some embodiments, the frame body 110 includes a first sidewall 111, a second sidewall 112, a third sidewall 113, and a fourth sidewall 114. The first sidewall 111, the second sidewall 112, the third sidewall 113, and the fourth sidewall 114 are connected sequentially to make the frame body 110 have a hollow quadrangular prism structure. The outer surface of the first sidewall 111 forms a bearing surface 101, and the abutment member 120 is connected to the first sidewall 111.

[0063] In some embodiments, a plurality of reinforcing ribs are connected to the frame body 110. The reinforcing ribs are not shown. The reinforcing ribs can improve the strength of the frame body 110. Optionally, the reinforcing ribs can be structures such as protrusions or plates. Optionally, the reinforcing ribs 115 can extend from one sidewall to the other sidewalls.

[0064] In some embodiments, the frame body 110 is a metal frame made of metal or alloy material, or a composite material frame made of composite material.

[0065] One embodiment of this application provides a photovoltaic module.

[0066] See Figure 4 , Figure 5 As shown, Figure 4 This is a schematic diagram of a portion of a photovoltaic module according to an embodiment of this application. Figure 5 for Figure 4 The diagram shown is an enlarged view of a portion of the structure of a photovoltaic module. A photovoltaic module 10 includes a laminate 200 and an encapsulation frame as described in any of the above embodiments. (See attached diagram.) Figure 6 As shown, Figure 6 This is a schematic diagram of a laminate structure according to an embodiment of the present application. The laminate 200 includes a back panel 201, a back adhesive film 202, a battery 203, a front adhesive film 204, and a front panel 205 stacked sequentially. The laminate 200 is encapsulated by an encapsulation frame. Part of the back panel 201 of the laminate 200 is located on the bearing surface 101. The end face of the laminate 200 can abut against the abutment member 120. Part of the front panel 205 of the laminate 200 abuts against the limiting member 130.

[0067] There can be multiple border components 100a and 100b. When there are multiple border components 100a and 100b, the end faces of adjacent border components 100a and 100b can be joined together with a 45° bevel cut to achieve a 90° angle splicing between adjacent border components 100a and 100b. During processing, the end faces of border components 100a and 100b can be cut to make the end faces of border components 100a and 100b have a 45° bevel.

[0068] The lengths of the border components 100a and 100b can be set according to the length or width of the laminate 200, and no specific limitation is made here.

[0069] In some embodiments, during encapsulation, adjacent frame components 100a and 100b can be connected by corner brackets, which can be inserted into the first corner bracket cavity 103a and the second corner bracket cavity 103b of adjacent frame components 100a and 100b.

[0070] In some embodiments, the adhesive used for encapsulation can be the glue used in the photovoltaic field, and no specific limitation is made here.

[0071] In some embodiments, the front panel 205 and the back panel 201 described above can be independently selected from photovoltaic glass panels.

[0072] The aforementioned encapsulation frame comprises multiple frame components 100a and 100b, respectively used for the longer and shorter edges of the encapsulated laminate 200. The structures of each frame component 100a and 100b are basically the same, except that in the frame component 100a used for the longer edge of the encapsulated laminate 200, the two ends of the bearing surface 101 within the mounting groove 140a are recessed to form receiving grooves 141 for accommodating the busbar. These receiving grooves 141 can accommodate the busbar hidden on the shorter side of the back of the laminate 200. With the busbar accommodated within the receiving groove 141, there is no need to increase the depth H2 of the mounting groove 140a, allowing the laminate 200 to be properly secured within the mounting groove 140a. The main body; the depth H1 of the mounting groove 140b of the frame component 100b for the shorter edge of the encapsulation laminate 200 is the sum of the depth H2 of the mounting groove 140a of the frame component 100b for the shorter edge of the encapsulation laminate 200 and the depth H3 of the receiving groove 141. With this setting, by setting the depth H1 of the mounting groove 140b for the shorter edge of the slot to be increased as a whole, and the depth H2 of the mounting groove 140a for the longer edge of the slot to be locally widened at both ends, the stability, yield and reliability of the frame assembly process of the full-screen photovoltaic module product can be improved without increasing the cost of the encapsulation frame material, and the risk of explosion caused by size mismatch during assembly can be reduced.

[0073] In summary, compared with traditional technologies, the packaging frame of this utility model has the following beneficial effects:

[0074] (1) Airborne reliability: The laminating component 200 is bound by the limiting component 130 and the receiving groove 131 inside the limiting component 130 to accommodate the adhesive, which can maximize the airborne load strength.

[0075] (2) Dust prevention: The top surface of the limiting part 130 is curved, and a small amount of dust can be more easily washed away by rainwater, thus achieving the purpose of preventing dust accumulation.

[0076] (3) Reduce costs: By setting the depth H1 of the mounting groove 140b for the shorter edge of the card slot to be increased as a whole, and the depth H2 of the mounting groove 140a for the longer edge of the card slot to be locally widened at both ends, the stability, yield and reliability of the full-screen photovoltaic module product manufacturing process can be improved without increasing the cost of the encapsulation frame material, without increasing the amount of material used.

[0077] (4) Aesthetically pleasing appearance: The packaging frame of this application is preferably made of composite material, which can be made of a variety of colors such as black and dark blue, forming the same color as the battery, and has a better visual effect.

[0078] In the above embodiments, the descriptions of each embodiment have different focuses. For parts not described in detail in a certain embodiment, please refer to the relevant descriptions of other embodiments.

[0079] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0080] The embodiments described above are merely illustrative of several implementation methods of this application, and while the descriptions are specific and detailed, they should not be construed as limiting the scope of this patent application. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this application, and these all fall within the protection scope of this application. Therefore, the protection scope of this patent application should be determined by the appended claims.

Claims

1. A packaging frame, characterized in that, The device includes multiple frame components (100a, 100b) for encapsulating the longer and shorter edges of the laminate (200); each frame component (100a, 100b) includes a frame body (110), an abutment (120), and a limiting member (130). A portion of the outer surface of the frame body (110) forms a bearing surface (101). One end of the abutment (120) is connected to the bearing surface (101), and the other end is connected to the limiting member (130). The limiting member (130), the abutment member (120), and the bearing surface (101) form a mounting groove (140a, 140b) for mounting the edge position of the laminate (200), wherein the bearing surface (101) is used to support the back panel (201) of the laminate (200), the abutment member (120) is used to abut against the end face of the laminate (200), and the limiting member (130) is used to press against the front panel (205) of the laminate (200). In the frame member (100a) used to encapsulate the longer edge of the laminate (200), the two ends of the bearing surface (101) in the mounting groove (140a) are respectively recessed to form receiving grooves (141) for accommodating the busbar. The depth H1 of the mounting groove (140b) of the frame member (100b) used to encapsulate the shorter edge of the laminate (200) is the sum of the depth H2 of the mounting groove (140a) of the frame member (100a) used to encapsulate the longer edge of the laminate (200) and the depth H3 of the receiving groove (141).

2. The encapsulation frame according to claim 1, characterized in that, The encapsulation border also satisfies at least one of the following conditions: (1) The limiting member (130) is parallel to the bearing surface (101); (2) The top surface of the limiting member (130) is a convex curved surface; (3) The width W1 of the limiting member (130) is 2mm~7mm; (4) The width W1 of the limiting member (130) is smaller than the width W2 of the bearing surface (101).

3. The encapsulation frame according to claim 1, characterized in that, The limiting member (130) has a recessed overflow groove (131) on its inner surface facing the bearing surface (101), the overflow groove (131) being used to accommodate a portion of the overflowed adhesive.

4. The encapsulation frame according to claim 1, characterized in that, The frame body (110), the abutment (120), and the limiting member (130) are connected in an integral structure.

5. The encapsulation frame according to claim 1, characterized in that, The height H4 of the frame member (100a) for the longer edge of the encapsulation laminate (200) and the height H5 of the frame member (100b) for the shorter edge of the encapsulation laminate (200) are equal.

6. The encapsulation frame according to claim 5, characterized in that, The frame body (110) of the frame component (100a) for encapsulating the longer edge of the laminate (200) has a first corner code cavity (103a) for corner code embedding connection, and the frame body (110) of the frame component (100b) for encapsulating the shorter edge of the laminate (200) has a second corner code cavity (103b) for corner code embedding connection; the height H6 of the first corner code cavity (103a) is equal to the height H7 of the second corner code cavity (103b).

7. The encapsulation frame according to any one of claims 1 to 6, characterized in that, The encapsulation border also satisfies at least one of the following conditions: (1) The length of the receiving groove (141) along the extending direction of the frame member (100a) is 20mm~25mm; (2) The bottom surface of the receiving groove (141) and the bearing surface (101) are sloped.

8. The encapsulation frame according to any one of claims 1 to 6, characterized in that, The encapsulation border also satisfies at least one of the following conditions: (1) The bearing surface (101) has a plurality of adhesive grooves; The inner wall of the adhesive container gradually narrows from the bottom surface of the container to the opening. (2) The frame body (110) includes a first sidewall (111), a second sidewall (112), a third sidewall (113) and a fourth sidewall (114). The first sidewall (111), the second sidewall (112), the third sidewall (113) and the fourth sidewall (114) are connected in sequence to make the frame body (110) a hollow quadrangular prism structure. The outer surface of the first sidewall (111) forms the bearing surface (101). The abutment (120) is connected to the first sidewall (111). (3) Several reinforcing ribs (115) are connected to the frame body (110).

9. The encapsulation frame according to any one of claims 1 to 6, characterized in that, The frame body (110) is a metal frame made of metal or alloy material, or a composite material frame made of composite material.

10. A photovoltaic module (10), characterized in that, The package includes a laminate (200) and an encapsulation frame as described in any one of claims 1 to 9. The laminate (200) includes a back panel (201), a back adhesive film (202), a battery (203), a front adhesive film (204), and a front panel (205) stacked sequentially. The laminate (200) is encapsulated by the encapsulation frame. A portion of the back panel (201) of the laminate (200) is located on the bearing surface (101). The end face of the laminate (200) can abut against the abutment (120). A portion of the front panel (205) of the laminate (200) abuts against the limiting member (130).