A mushroom stick processing production line for edible mushrooms
Patent Information
- Application Number
- CN202521657042.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-05
- Publication Date
- 2026-10-16
- Estimated Expiration
- 2035-08-05
AI Technical Summary
[0006]因此,本实用新型的目的是提供一种用于食用菌的菌棒加工生产线,解决了通过送料机构进行送料,送料量无法精确控制,存在挤出的菌棒的长度、重量不均匀的情况的问题
[0019]1. By sliding the mixing mechanism onto the support and using a pressure sensor between the support and the mixing mechanism to monitor the weight of the mixing mechanism, the weight of the formed rod-shaped material can be precisely controlled, ensuring the uniformity of the rod-shaped material.
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Figure CN224852754U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mushroom substrate processing technology, specifically a mushroom substrate processing production line for edible fungi. Background Technology
[0002] The invention patent with publication number CN107711299A discloses a mushroom substrate processing production line for edible fungi, including a feeding mechanism and a mushroom substrate processing device. The mushroom substrate processing device includes a box and a feeding hopper. The box is equipped with a cutting mechanism, a guiding mechanism and a pressing mechanism. The feeding mechanism includes a drive motor and a conveyor belt. The conveyor belt is inclined and the height of the right end is greater than the height of the left end. The right end of the conveyor belt is located directly above the feeding hopper. The cutting mechanism includes a left cutting roller and a right cutting roller. The outer walls of the left and right cutting rollers are equipped with cutting blades. The cutting edges of the cutting blades on the left and right cutting rollers are staggered and face each other.
[0003] The above-mentioned patents have the following shortcomings:
[0004] The feeding mechanism makes it difficult to precisely control the feeding amount, resulting in uneven length and weight of the extruded mushroom logs. Utility Model Content
[0005] In view of the problems existing in the current mushroom substrate processing production line for edible fungi, this utility model is proposed.
[0006] Therefore, the purpose of this utility model is to provide a mushroom stick processing production line for edible fungi, which solves the problem that the feeding amount cannot be accurately controlled when feeding through a feeding mechanism, resulting in uneven length and weight of the extruded mushroom sticks.
[0007] To solve the above-mentioned technical problems, according to one aspect of the present invention, the present invention provides the following technical solution:
[0008] A mushroom substrate processing production line for edible fungi includes a mixing mechanism, which is slidably mounted on a support. A pressure sensor is installed between the mixing mechanism and the support. The weight of the mixing mechanism is monitored by the pressure sensor to control the output of the mixing mechanism.
[0009] It also includes an extrusion mechanism located below the bottom outlet of the mixing mechanism, which extrudes the material and forms it into a rod shape.
[0010] As a preferred embodiment of the mushroom stick processing production line for edible fungi described in this utility model, the mixing mechanism includes a mixing tank, the top of which is covered with a lid, a servo motor is fixedly installed on the lid, the output shaft of the servo motor is connected to a screw rod through a coupling, the lid has a feed inlet, the bottom of the mixing tank has a discharge outlet, and a valve is installed on the discharge outlet.
[0011] As a preferred embodiment of the mushroom stick processing production line for edible fungi described in this utility model, the support includes a bottom support plate, a support column is installed on the top of the bottom support plate, and a support ring is fixedly installed on the support column.
[0012] As a preferred embodiment of the mushroom stick processing production line for edible fungi described in this utility model, wherein: a fixing block is welded to the outer wall of the mixing tank, a guide sleeve is fixedly installed on the fixing block, a support column is slidably connected to the inner wall of the guide sleeve, and the pressure sensor is fixedly installed on the support ring.
[0013] As a preferred embodiment of the mushroom stick processing production line for edible fungi described in this utility model, the extrusion mechanism includes an L-shaped support plate welded to a support column, an extrusion cylinder welded to the top of the L-shaped support plate, an extrusion disc slidably connected to the inner wall of the extrusion cylinder, a first electric push rod fixedly connected to one end of the extrusion disc, a U-shaped support plate connected to the other end of the first electric push rod, and the U-shaped support plate welded to the support column.
[0014] The extrusion mechanism also includes a sealing component, which enables the opening and closing of the end of the extrusion barrel.
[0015] As a preferred embodiment of the mushroom stick processing production line for edible fungi described in this utility model, wherein: a first support connecting seat is welded on the U-shaped support plate, a first electric push rod is inserted into the inner wall of the first support connecting seat, and the first electric push rod and the first support connecting seat are fixed together by bolts.
[0016] As a preferred embodiment of the mushroom stick processing production line for edible fungi described in this utility model, the top of the extrusion cylinder has a feed inlet, and the bottom of the discharge outlet extends into the feed inlet.
[0017] As a preferred embodiment of the mushroom stick processing production line for edible fungi described in this utility model, the sealing assembly includes a guide rail welded to the end of the extrusion cylinder, the guide rail being slidably connected to a sealing plate, the top end of the sealing plate being connected to a second electric push rod, the top end of the second electric push rod being connected to a support block, and the support block being welded to the outer wall of the mixing tank.
[0018] Compared with existing technologies:
[0019] 1. By sliding the mixing mechanism onto the support and using a pressure sensor between the support and the mixing mechanism to monitor the weight of the mixing mechanism, the weight of the formed rod-shaped material can be precisely controlled, ensuring the uniformity of the rod-shaped material.
[0020] 2. By setting an extrusion mechanism at the outlet of the mixing mechanism, the extrusion operation can be carried out directly at the discharge port, which makes the processing operation of rod-shaped materials continuous and improves the processing efficiency. Attached Figure Description
[0021] Figure 1 This is a structural schematic diagram of the present invention;
[0022] Figure 2 Provided by this utility model Figure 1 Cross-sectional view of the extrusion cylinder;
[0023] Figure 3 A side view of the guide rail and extrusion cylinder provided by this utility model;
[0024] Figure 4 Provided by this utility model Figure 1 Enlarged view of point A in the middle.
[0025] In the diagram: 1. Mixing vessel; 2. Servo motor; 3. Feed inlet; 4. Discharge outlet; 5. U-shaped support plate; 6. First support connecting seat; 7. First electric push rod; 8. Bottom support plate; 9. Fourth support connecting seat; 10. Extrusion cylinder; 101. Feed inlet; 11. L-shaped support plate; 12. Guide rail; 13. Sealing plate; 14. Second support connecting seat; 15. Second electric push rod; 16. Third support connecting seat; 17. Support block; 18. Extrusion disc; 19. Fixing block; 20. Support column; 21. Support ring; 22. Pressure sensor. Detailed Implementation
[0026] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.
[0027] This utility model provides a production line for processing mushroom substrate into edible fungi. Please refer to [link / reference]. Figure 1-4 The mixture includes a mixing mechanism, which is slidably mounted on a support, and a pressure sensor 22 is provided between the mixing mechanism and the support. The weight of the mixing mechanism is monitored by the pressure sensor 22 to control the output of the mixing mechanism.
[0028] It also includes an extrusion mechanism located below the bottom outlet of the mixing mechanism, which extrudes the material and forms it into a rod shape.
[0029] The mixing mechanism includes a mixing vessel 1, with a lid on the top of the mixing vessel 1. A servo motor 2 is fixedly installed on the lid. The output shaft of the servo motor 2 is connected to a screw rod via a coupling. The lid has a feed inlet 3, and the bottom of the mixing vessel 1 has a discharge outlet 4, with a valve installed on the discharge outlet 4.
[0030] The bracket includes a bottom support plate 8, a fourth support connecting seat 9 welded to the top of the bottom support plate 8, a support column 20 inserted into the inner wall of the fourth support connecting seat 9, the support column 20 and the fourth support connecting seat 9 are fixed together by bolts, and a support ring 21 is fixedly installed on the support column 20.
[0031] A fixing block 19 is welded to the outer wall of the mixing tank 1. A guide sleeve is fixedly installed on the fixing block 19. A support column 20 is slidably connected to the inner wall of the guide sleeve. A pressure sensor 22 is fixedly installed on the support ring 21.
[0032] The extrusion mechanism includes an L-shaped support plate 11 welded to a support column 20. An extrusion cylinder 10 is welded to the top of the L-shaped support plate 11. The top of the extrusion cylinder 10 has a feed inlet 101. The bottom of the discharge outlet 4 extends into the feed inlet 101. An extrusion disc 18 is slidably connected to the inner wall of the extrusion cylinder 10. One end of the extrusion disc 18 is fixedly connected to a first electric push rod 7. The other end of the first electric push rod 7 is connected to a U-shaped support plate 5. Specifically, a first support connecting seat 6 is welded to the U-shaped support plate 5. The first electric push rod 7 is inserted into the inner wall of the first support connecting seat 6. The first electric push rod 7 and the first support connecting seat 6 are fixed together by bolts. The U-shaped support plate 5 is welded to the support column 20.
[0033] The extrusion mechanism also includes a sealing assembly, which enables the opening and closing of the end of the extrusion cylinder 10. The sealing assembly includes a guide rail 12 welded to the end of the extrusion cylinder 10. The guide rail 12 is slidably connected to a sealing plate 13. The top end of the sealing plate 13 is connected to a second electric push rod 15. Specifically, a second support connecting seat 14 is welded to the top end of the sealing plate 13. The second electric push rod 15 is inserted into the inner wall of the second support connecting seat 14. The second electric push rod 15 and the second support connecting seat 14 are fixed together by bolts. The top end of the second electric push rod 15 is connected to a support block 17. Specifically, a third support connecting seat 16 is welded to the bottom of the support block 17. The second electric push rod 15 is inserted into the inner wall of the third support connecting seat 16. The second electric push rod 15 and the third support connecting seat 16 are fixed together by bolts. The support block 17 is welded to the outer wall of the mixing tank 1.
[0034] In practical use, various materials are injected into the mixing tank 1 through the feed port 3. The servo motor 2 drives the screw to rotate and mix. The valve on the discharge port 4 is opened to discharge the material into the extrusion cylinder 10. The amount of material discharged from the mixing tank 1 is determined by the reading of the pressure sensor 22.
[0035] The first electric push rod 7 drives the extrusion disc 18 to move to the right to squeeze the material. The first electric push rod 7 drives the extrusion disc 18 to reset and enter the extrusion cylinder 10 to inject material. The material is then squeezed by the extrusion disc 18. After multiple mixing operations, the material is squeezed into a rod shape. Then the second electric push rod 15 retracts and drives the sealing plate 13 to rise, thereby squeezing out the rod-shaped material.
[0036] Although the present invention has been described above with reference to embodiments, various modifications can be made and components can be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the features in the embodiments disclosed in this invention can be combined with each other in any way. The lack of an exhaustive description of these combinations in this specification is merely for the sake of brevity and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. A production line for processing mushroom substrate for edible fungi, comprising a mixing mechanism, characterized in that: The mixing mechanism is slidably mounted on the support, and a pressure sensor (22) is provided between the mixing mechanism and the support. The weight of the mixing mechanism is monitored by the pressure sensor (22) so as to control the output of the mixing mechanism. It also includes an extrusion mechanism located below the bottom outlet of the mixing mechanism, which extrudes the material and forms it into a rod shape.
2. The mushroom substrate processing production line for edible fungi according to claim 1, characterized in that, The mixing mechanism includes a mixing tank (1), the top of which is covered with a lid, and a servo motor (2) is fixedly installed on the lid. The output shaft of the servo motor (2) is connected to a screw rod through a coupling. The lid has a feed inlet (3), and the bottom of the mixing tank (1) has a discharge outlet (4). A valve is installed on the discharge outlet (4).
3. The mushroom substrate processing production line for edible fungi according to claim 1, characterized in that, The bracket includes a bottom support plate (8), a support column (20) is installed on the top of the bottom support plate (8), and a support ring (21) is fixedly installed on the support column (20).
4. A mushroom substrate processing production line for edible fungi according to claim 2, characterized in that, A fixing block (19) is welded to the outer wall of the mixing tank (1). A guide sleeve is fixedly installed on the fixing block (19). A support column (20) is slidably connected to the inner wall of the guide sleeve. The pressure sensor (22) is fixedly installed on the support ring (21).
5. A mushroom substrate processing production line for edible fungi according to claim 2, characterized in that, The extrusion mechanism includes an L-shaped support plate (11) welded to a support column (20), an extrusion cylinder (10) welded to the top of the L-shaped support plate (11), an extrusion disc (18) slidably connected to the inner wall of the extrusion cylinder (10), a first electric push rod (7) fixedly connected to one end of the extrusion disc (18), and a U-shaped support plate (5) connected to the other end of the first electric push rod (7), which is welded to the support column (20). The extrusion mechanism also includes a sealing component, which enables the opening and closing of the end of the extrusion cylinder (10).
6. A mushroom substrate processing production line for edible fungi according to claim 5, characterized in that, A first support connecting seat (6) is welded onto the U-shaped support plate (5). A first electric push rod (7) is inserted into the inner wall of the first support connecting seat (6). The first electric push rod (7) and the first support connecting seat (6) are fixed together by bolts.
7. A mushroom substrate processing production line for edible fungi according to claim 5 or 6, characterized in that, The top of the extrusion cylinder (10) has a feed inlet (101), and the bottom of the discharge outlet (4) extends into the feed inlet (101).
8. A mushroom substrate processing production line for edible fungi according to claim 5, characterized in that, The sealing assembly includes a guide rail (12) welded to the end of the extrusion cylinder (10), the guide rail (12) being slidably connected to a sealing plate (13), the top end of the sealing plate (13) being connected to a second electric push rod (15), the top end of the second electric push rod (15) being connected to a support block (17), and the support block (17) being welded to the outer wall of the mixing tank (1).
Citation Information
Patent Citations
Mushroom stick processing production line for edible fungi
CN107711299A