A sugarcane peeling and cutting integrated machine

Abstract

This utility model discloses an integrated sugarcane peeling and cutting machine, belonging to the technical field of sugarcane processing equipment. The integrated machine includes a support frame, a mounting frame, and a guide rod. The peeling frame is slidably connected to the guide rod. A drive motor is installed inside the fixed frame, and the output end of the drive motor is connected to a drive plate. The transmission mechanism includes a connecting column and a connecting rod rotatably connected to the drive plate. The connecting mechanism includes a connecting cylinder fixed to the peeling frame and a mounting column. The other end of the connecting rod is rotatably connected to the mounting column, thereby efficiently converting the rotational motion of the drive motor into the reciprocating linear motion of the peeling frame to achieve automatic peeling. This utility model solves the problems of separate processes, discontinuous processing flow, and low overall efficiency in the prior art by integrating peeling, clamping, cleaning, and cutting functions on the same machine body. It has the beneficial effects of compact structure, high degree of automation, continuous operation capability, and significantly improved processing efficiency.

Description

Technical Field

[0001] This utility model relates to the technical field of sugarcane processing equipment, and in particular to an integrated sugarcane peeling and cutting machine. Background Technology

[0002] Sugarcane, a common fruit, is loved by consumers for its juiciness and sweetness. Before being sold or further processed, its tough outer skin usually needs to be peeled off, and it is cut into easily edible sections as needed.

[0003] Currently, specialized machinery for processing sugarcane has emerged on the market, such as stand-alone sugarcane peeling machines and sugarcane cutting machines. These devices have, to some extent, replaced heavy manual labor and increased the processing speed of individual steps. However, this equipment layout, which separates peeling and cutting functions, results in a noticeable discontinuity in the entire processing flow.

[0004] Specifically, when using existing technology, operators need to first peel a batch of sugarcane using a peeling machine, and then collect and transport the peeled sugarcane to another cutting machine for cutting. This process not only increases the intermediate transfer links of materials and prolongs the overall processing time, but also occupies additional space and increases labor costs, resulting in low overall processing efficiency and failing to achieve efficient automated and streamlined operations.

[0005] Therefore, this utility model proposes a sugarcane peeling and cutting integrated machine to overcome the shortcomings of the prior art. Utility Model Content

[0006] To overcome the above shortcomings, this utility model provides a sugarcane peeling and cutting integrated machine, which aims to improve the problem of sugarcane processing equipment having separate peeling and cutting functions, resulting in discontinuous processing flow, low overall efficiency and high labor costs. This utility model aims to provide a sugarcane peeling and cutting integrated machine with an improved structure that can effectively solve the above problems.

[0007] To achieve the above objectives, the present invention provides the following technical solution: a sugarcane peeling and cutting integrated machine, comprising: a support frame and a mounting frame fixedly connected to the support frame, wherein a guide rod is fixed between the two mounting frames; the sugarcane peeling and cutting integrated machine further comprises a peeling frame, a fixing frame, a drive motor, a drive plate, a transmission mechanism and a connecting mechanism.

[0008] The transmission mechanism and the connecting mechanism constitute the core structure that converts the rotational motion of the drive motor into the linear reciprocating motion of the peeling frame.

[0009] The fixed frame is fixedly connected to the inside of the support frame, the drive motor is installed in the fixed frame, and the output end of the drive motor is fixedly connected to the drive plate; the transmission mechanism includes a connecting column rotatably connected to the top of the drive plate, and a connecting rod rotatably connected to the connecting column at one end; the peeling frame is slidably connected to the guide rod, and the connecting mechanism includes a connecting cylinder fixed to the outer wall of the peeling frame, and a mounting column rotatably installed on the connecting cylinder, with the other end of the connecting rod rotatably connected to the mounting column. Through this unique linkage transmission combination, stable and reliable power transmission and motion conversion are achieved.

[0010] Preferably, a clamping arc plate for clamping sugarcane is rotatably connected within the mounting frame.

[0011] Preferably, the mounting frame is further provided with an adjustment mechanism for driving the clamping arc plate to rotate; the adjustment mechanism includes an adjustment half gear rotatably mounted on the top of the mounting frame, and an adjustment plate meshing with the adjustment half gear, one end of the clamping arc plate being fixedly connected to the adjustment plate.

[0012] Preferably, the top of the mounting frame is provided with a guide arc groove; the adjustment mechanism also includes a toggle rod connected to the adjustment half gear, and the toggle rod is slidably engaged in the guide arc groove.

[0013] Preferably, a support column is fixed to the top of the mounting frame; a second spring is connected between the two support columns; a third spring is connected between one of the support columns and the actuating rod; and a first spring is connected between the clamping arc plate and the inner wall of the mounting frame.

[0014] Preferably, the positioning bracket of the adjusting half gear is fixed to the top of the mounting frame.

[0015] Preferably, the inner walls of the mounting frame are fixed with support plates on both sides, and the adjusting plate is rotatably disposed between the support plates.

[0016] Preferably, a fixing plate is fixedly connected to one side of the support frame; the cutting motor is installed on the top of the fixing plate; the cutting cylinder passes through the fixing plate laterally; the cutting blade is connected to the end of the output shaft of the cutting motor and located below the cutting cylinder, for cutting the sugarcane.

[0017] Preferably, a support cover is fixedly connected to one side of the support frame, and an electric cleaning brush roller is rotatably installed on the top of the support cover for cleaning the surface of the peeled sugarcane.

[0018] Preferably, a push handle is fixedly connected to one side of the support frame, and a connecting rod is slidably connected to the inside of the guide rod at both ends.

[0019] This utility model has the following beneficial effects: 1. In this utility model, by integrating a reciprocating peeling frame driven by a drive motor, an independent cutting mechanism, and an electric cleaning brush roller on the same support frame, the problem of the separation of sugarcane peeling, cleaning and cutting processes in the prior art, which requires multiple machines or multiple manual operations, resulting in discontinuous processing flow and low overall efficiency, is solved. The present invention achieves the technical effect of integrating multiple processing steps into one, realizing continuous operation, thereby significantly improving processing efficiency and reducing labor intensity.

[0020] 2. This utility model solves the problems of traditional peeling methods relying on a large amount of manual labor or having complex transmission structures and unstable operation by setting up a transmission system consisting of a drive motor, a drive plate, a connecting rod, and a connecting mechanism connected to the peeling frame. It achieves the technical effect of efficiently and smoothly converting the rotational motion of the motor into the reciprocating linear motion of the peeling frame, realizing the automation of the peeling action, with a simple and reliable structure and high transmission efficiency. Attached Figure Description

[0021] Figure 1 This is a three-dimensional structural diagram of a sugarcane peeling and cutting integrated machine proposed in this utility model; Figure 2 This is a side view of the structure of a sugarcane peeling and cutting integrated machine proposed in this utility model. Figure 3 This is a schematic diagram of the fixed frame structure of a sugarcane peeling and cutting integrated machine proposed in this utility model; Figure 4 This is a schematic diagram of the mounting frame structure of a sugarcane peeling and cutting integrated machine proposed in this utility model; Figure 5 This is a schematic diagram of the support cover structure of a sugarcane peeling and cutting integrated machine proposed in this utility model.

[0022] Legend: 1. Support frame; 2. Mounting frame; 201. Guide rod; 202. Connecting rod; 203. Peeling frame; 204. Connecting cylinder; 205. Fixing plate; 206. Cutting motor; 207. Cutting blade; 208. Cutting cylinder; 3. Fixing frame; 301. Drive motor; 302. Drive plate; 303. Mounting column; 304. Connecting column; 305. Connecting rod; 4. Support plate; 401. Adjusting plate; 402. Clamping arc plate; 403. First spring; 404. Positioning frame; 405. Adjusting half gear; 406. Actuating rod; 407. Guide arc groove; 408. Support column; 409. Second spring; 410. Third spring; 5. Support cover; 6. Electric cleaning brush roller; 7. Push handle. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please refer to Figures 1 to 5 This utility model provides a sugarcane peeling and cutting integrated machine, which aims to solve the problem that the sugarcane peeling and cutting processes are separated in the prior art, resulting in discontinuous processing and low overall efficiency.

[0025] like Figure 1 and Figure 2 As shown, the sugarcane peeling and cutting integrated machine includes a support frame 1 as the overall installation base, a mounting frame 2 fixedly connected to the support frame 1, and a guide rod 201 fixedly connected between the two mounting frames 2. The guide rod 201 provides a stable guiding path for the subsequent moving parts. The core actuator of the sugarcane peeling and cutting integrated machine is a peeling frame 203, which is slidably connected to the guide rod 201, so that it can reciprocate linearly along the length of the guide rod 201. To drive the peeling frame 203 to move, a fixed frame 3 is fixedly connected inside the support frame 1. A drive motor 301, which serves as a power source, is installed inside the fixed frame 3. A drive plate 302 is fixedly connected to the output end of the drive motor 301. The drive plate 302 rotates synchronously with the start of the drive motor 301. To convert the rotary motion of the drive motor 301 into the linear motion of the peeling frame 203, a transmission mechanism and a connecting mechanism are provided. Specifically, the transmission mechanism includes a connecting column 304 rotatably connected to the top of the drive plate 302, and a connecting rod 305 rotatably connected to the connecting column 304 at one end. When the drive plate 302 rotates, the connecting rod 305 is driven to reciprocate through the connecting column 304. The connecting mechanism is used to transmit the swing of the connecting rod 305 to the peeling frame 203. The connecting mechanism includes a connecting cylinder 204 fixed to the outer wall of the peeling frame 203 and a mounting column 303 rotatably mounted on the connecting cylinder 204. The other end of the connecting rod 305 is rotatably connected to the mounting column 303. Through the linkage of the above structures, the single rotational motion output by the drive motor 301 is efficiently converted into a stable reciprocating linear sliding motion of the peeling frame 203 on the guide rod 201, so as to realize the peeling operation of sugarcane.

[0026] The mounting frame 2 is rotatably connected to a clamping arc plate 402 for directly clamping sugarcane. In order to drive the clamping arc plate 402 to rotate and adjust the size of the clamping opening, the mounting frame 2 is also provided with an adjustment mechanism. The adjustment mechanism includes an adjustment half gear 405 rotatably mounted on the top of the mounting frame 2, and an adjustment plate 401 fixedly connected to one end of the clamping arc plate 402. The adjustment plate 401 and the adjustment half gear 405 form a meshing transmission relationship. For ease of operation, the adjustment mechanism also includes a lever 406 connected to the adjustment half gear 405. The operator can drive the adjustment half gear 405 to rotate by moving the lever 406, which in turn drives the clamping arc plate 402 to deflect through the adjustment plate 401. To guide the movement trajectory of the lever 406, a guide arc groove 407 is provided on the top of the mounting frame 2, and the lever 406 slides in the guide arc groove 407. To ensure the stable operation of each component, support plates 4 are fixed on both sides of the inner wall of the mounting frame 2, and the adjusting plate 401 is rotatably set between the two support plates 4; a positioning frame 404 for supporting the adjusting half gear 405 is fixed on the top of the mounting frame 2. Meanwhile, in order to provide elasticity and restoring force for the clamping and adjustment actions, the mechanism is also equipped with multiple springs. The first spring 403 is connected between the clamping arc plate 402 and the inner wall of the mounting frame 2 to apply a continuous clamping force or restoring force to the clamping arc plate 402. A support column 408 is fixed to the top of the mounting frame 2; a second spring 409 is connected between the two support columns 408; and a third spring 410 is connected between a support column 408 and a toggle lever 406. The second spring 409 and the third spring 410 work together to provide feedback and automatic reset function for the operation of the toggle lever 406.

[0027] In a preferred embodiment, in order to achieve the cutting of peeled sugarcane to complete the integrated processing flow, the integrated sugarcane peeling and cutting machine is also fixedly connected to a fixing plate 205 on one side of the support frame 1. The cutting motor 206 is installed on the top of the fixing plate 205, and the cutting cylinder 208 passes through the fixing plate 205 laterally. The cutting cylinder 208 is used to position the channel of the sugarcane entering. The cutting blade 207 is connected to the end of the output shaft of the cutting motor 206 and is located below the cutting cylinder 208. As another preferred embodiment, in order to remove residual peelings adhering to the surface of the sugarcane after peeling, the integrated sugarcane peeling and cutting machine has a support cover 5 fixedly connected to one side of the support frame 1, and an electric cleaning brush roller 6 is rotatably installed on the top of the support cover 5. In another preferred embodiment, in order to facilitate the movement and operation of the equipment and enhance the connection of specific components, the sugarcane peeling and cutting machine has a push handle 7 fixedly connected to one side of the support frame 1, and a connecting rod 202 whose two ends are respectively slidably connected to the inside of the guide rod 201.

[0028] Working principle: During processing, the sugarcane is first placed in the mounting frame 2. The operator moves the lever 406, which slides along the guide arc groove 407 at the top of the mounting frame 2, thereby driving the adjusting half gear 405 connected to it to rotate. Through the meshing transmission between the adjusting half gear 405 and the adjusting plate 401, the clamping arc plate 402 fixed to the adjusting plate 401 is driven to deflect, thereby clamping and fixing the sugarcane. After the sugarcane is clamped, the drive motor 301 in the fixed frame 3 is started. The output end of the drive motor 301 drives the drive plate 302 to rotate. The drive plate 302 transmits power to the connecting mechanism fixed on the peeling frame 203 through the rotating connecting column 304 and the connecting rod 305. The connecting mechanism consists of the connecting cylinder 204 and the mounting column 303, which finally converts the rotational motion of the drive motor 301 into the reciprocating linear sliding of the peeling frame 203 along the guide rod 201, thus completing the peeling operation of the stationary sugarcane. The peeled sugarcane is conveyed forward and passes through the support cover 5 fixedly connected to one side of the support frame 1. The electric cleaning brush roller 6 located at the top of the support cover 5 rotates at high speed to clean the surface of the sugarcane. The cleaned sugarcane is then fed into the cutting cylinder 208 that passes laterally through the fixed plate 205 for positioning. The cutting motor 206 installed at the top of the fixed plate 205 is started, driving the cutting blade 207 located below the cutting cylinder 208 to rotate at high speed, thereby cutting the sugarcane into segments.

Claims

1. A sugarcane peeling and cutting integrated machine, comprising a support frame (1) and mounting frames (2) fixedly connected to the support frame (1), wherein a guide rod (201) is fixed between two mounting frames (2), characterized in that, Also includes: A peeling frame (203) is slidably connected to the guide rod (201); Fixed frame (3), the fixed frame (3) is fixedly connected to the inside of the support frame (1); A drive motor (301) is installed in the fixed frame (3), and the output end of the drive motor (301) is fixedly connected to a drive plate (302). The transmission mechanism includes a connecting column (304) rotatably connected to the top of the drive plate (302), and a connecting rod (305) rotatably connected to the connecting column (304) at one end. The connecting mechanism includes a connecting cylinder (204) fixed to the outer wall of the peeling frame (203) and a mounting post (303) rotatably mounted on the connecting cylinder (204), with the other end of the connecting rod (305) rotatably connected to the mounting post (303).

2. The sugarcane peeling and cutting integrated machine according to claim 1, characterized in that, The mounting frame (2) is rotatably connected to a clamping arc plate (402) for clamping sugarcane.

3. The sugarcane peeling and cutting integrated machine according to claim 2, characterized in that, The mounting frame (2) is also provided with an adjustment mechanism for driving the clamping arc plate (402) to rotate; the adjustment mechanism includes an adjustment half gear (405) rotatably mounted on the top of the mounting frame (2), and one end of the clamping arc plate (402) is fixedly connected to the adjustment plate (401).

4. The sugarcane peeling and cutting integrated machine according to claim 3, characterized in that, The top of the mounting frame (2) is also provided with a guide arc groove (407); the adjustment mechanism also includes a toggle rod (406) connected to the adjustment half gear (405), and the toggle rod (406) is slidably engaged in the guide arc groove (407).

5. The sugarcane peeling and cutting integrated machine according to claim 4, characterized in that, The top of the mounting frame (2) is fixed with a support column (408); a second spring (409) is connected between the two support columns (408); a third spring (410) is connected between one of the support columns (408) and the actuating rod (406); and a first spring (403) is connected between the clamping arc plate (402) and the inner wall of the mounting frame (2).

6. The sugarcane peeling and cutting integrated machine according to claim 3, characterized in that, The top of the mounting frame (2) is fixed with the positioning bracket (404) of the adjusting half gear (405).

7. A sugarcane peeling and cutting integrated machine according to claim 3, characterized in that, The inner walls of the mounting frame (2) are fixed with support plates (4), and the adjustment plate (401) is rotatably disposed between the support plates (4).

8. The sugarcane peeling and cutting integrated machine according to claim 1, characterized in that, A fixing plate (205) is also fixedly connected to one side of the support frame (1); the cutting motor (206) is installed on the top of the fixing plate (205); the cutting cylinder (208) passes through the fixing plate (205) laterally. The cutting blade (207) is connected to the end of the output shaft of the cutting motor (206) and located below the cutting cylinder (208).

9. A sugarcane peeling and cutting integrated machine according to claim 1, characterized in that, A support cover (5) is fixedly connected to one side of the support frame (1), and an electric cleaning brush roller (6) is rotatably installed on the top of the support cover (5).

10. A sugarcane peeling and cutting integrated machine according to claim 1, characterized in that, The support frame (1) is fixedly connected to a push handle (7) on one side, and a connecting rod (202) with both ends slidably connected to the inside of the guide rod (201).

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