Pickled vegetable processing conveying line
Patent Information
- Application Number
- CN202522550622.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-01
- Publication Date
- 2026-10-16
- Estimated Expiration
- 2035-12-01
AI Technical Summary
泡菜生产线主要包括前处理设备、腌制设备和包装杀菌设备,泡菜的前处理包括泡菜原料清洗、筛选、水分分离、风干等操作,涉及的工序多,人工参与的程度高,难以实现设备的集成化和自动化
本实用新型的清洗线、筛选线和风干线均采用输送轮组实现原料在清洗、筛选和风干处理过程中的输送操作,能够方便实现泡菜原料预处理设备的集成,使原料的清洗、筛选、风干操作过程能够实现全自动化。
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Figure CN224852993U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of kimchi processing equipment, specifically relating to a kimchi processing conveyor line. Background Technology
[0002] Kimchi production lines are widely used in the mass processing of kimchi to meet the demands of automated and industrialized production. A kimchi production line mainly includes pre-processing equipment, pickling equipment, and packaging and sterilization equipment. Pre-processing of kimchi involves many steps, including washing, screening, moisture separation, and air-drying of raw materials, requiring a high degree of manual intervention and making it difficult to integrate and automate the equipment. Utility Model Content
[0003] The purpose of this invention is to provide a kimchi processing conveyor line to achieve the integration and automation of kimchi pre-processing equipment.
[0004] This utility model is achieved through the following technical solution: The kimchi processing conveyor line includes: A cleaning line includes a cleaning conveyor platform, with a spray net positioned above the cleaning conveyor platform. The cleaning conveyor platform includes multiple first conveyor wheel sets arranged side by side and a first drive mechanism. Each first conveyor wheel set includes multiple first conveyor wheels mounted on a first rotating shaft. The first drive mechanism is used to drive the first conveyor wheel sets to rotate. The spray net includes a spray pipe and nozzles mounted on the spray pipe, with the nozzles facing the cleaning conveyor platform. A screening line includes a screening conveyor platform, the screening conveyor platform including a plurality of second conveyor wheel sets arranged side by side and a second drive mechanism, the second conveyor wheel set including a plurality of second conveyor wheels arranged on a second rotating shaft, and the second drive mechanism being used to drive the second conveyor wheel set to rotate. The air drying line includes an air drying conveyor platform and an air drying device. The air drying conveyor platform includes multiple third conveyor wheel sets arranged side by side and a third drive mechanism. The third conveyor wheel sets include multiple third conveyor wheels arranged on a third rotating shaft. The third drive mechanism is used to drive the third conveyor wheel sets to rotate. The air drying device includes a wind hood arranged on the air drying conveyor platform and a fan arranged inside the wind hood. The fan is used to supply air to the air drying conveyor platform. The cleaning conveyor platform, screening conveyor platform, and air-drying conveyor platform are connected in sequence.
[0005] In some embodiments of this utility model, the cleaning conveying platform includes multiple brush rollers arranged side by side, the brush rollers being located above the first conveying wheel group.
[0006] In some embodiments of this invention, the brush roller is located above the two first conveyor wheel sets.
[0007] In some embodiments of this utility model, the spacing between the brush rollers is set to be greater than the spacing between the first conveyor wheel sets.
[0008] In some embodiments of this utility model, a water storage tank is provided below the cleaning and conveying platform.
[0009] In some embodiments of this utility model, the first conveying wheel includes a plurality of actuating blades arranged circumferentially, the actuating blades being inclined along the rotation direction, and support ridges being provided between the actuating blades respectively.
[0010] In some embodiments of this utility model, the cleaning conveyor platform and the screening conveyor platform are arranged perpendicular to each other, a feeding bin is provided on the screening conveyor platform, and a feeding port is provided on one side wall of the feeding bin. A guide plate is provided at the outlet end of the cleaning conveyor platform, and the guide plate extends into the feed hopper from the feed inlet; The screening conveyor platform and the air-drying conveyor platform are arranged on the same straight line.
[0011] In some embodiments of this utility model, a discharge chute is provided at the outlet end of the air-drying conveyor platform.
[0012] Compared with the prior art, this utility model has the following advantages and beneficial effects: The washing line, screening line and air-drying line of this utility model all adopt conveyor wheel sets to realize the conveying operation of raw materials in the washing, screening and air-drying process. It can easily realize the integration of kimchi raw material pre-treatment equipment and realize the full automation of the raw material washing, screening and air-drying operation process.
[0013] In the cleaning line of this utility model, the first conveyor wheel group is used to transport the raw materials, which can continuously turn the raw materials. Combined with the spray net to wash the raw materials, the cleaning efficiency is high and the effect is good compared with the conventional cleaning method. At the same time, the cleaned raw materials can be directly transported to the next process, which improves the automation level of the production line. Attached Figure Description
[0014] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings in the embodiments will be briefly described below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.
[0015] Figure 1 This is a schematic diagram of the layout of the kimchi processing conveyor line according to an embodiment of this utility model.
[0016] Figure 2 This is a front view of the kimchi processing conveyor line according to an embodiment of the present invention.
[0017] Figure 3 This is a schematic diagram showing the layout between the washing line and the screening line in the kimchi processing conveyor line of this utility model embodiment.
[0018] Figure 4 This is a schematic diagram showing the layout between the first conveyor wheel and the brush roller in the cleaning conveyor platform of this utility model embodiment.
[0019] Figure 5 This is a top view of the first conveyor wheel in an embodiment of this utility model.
[0020] Figure 6 This is a top view of the washing conveyor platform, screening conveyor platform, and air-drying conveyor platform in the kimchi processing conveyor line of this utility model embodiment.
[0021] Figure 7 for Figure 6 A partial schematic diagram of point A in the middle.
[0022] Figure 8 This is a schematic diagram of the second conveyor wheel structure in an embodiment of this utility model.
[0023] in: 10. Cleaning line; 11. First conveyor wheel assembly; 110. First conveyor wheel; 111. Actuating blade; 112. Support ridge; 12. Spray net; 13. Brush roller; 14. Water storage tank; 15. Guide plate. 20. Screening line; 21. Second conveyor wheel assembly; 210. Second conveyor wheel; 211. Main blade; 212. Sub-blade; 22. Feed hopper; 30. Air drying line; 31. Third conveyor wheel set; 32. Air hood; 33. Fan; 40. Discharge chute. Detailed Implementation
[0024] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are some embodiments of this utility model, but not all embodiments.
[0025] Reference Figure 1 and Figure 2In some embodiments of this utility model, the kimchi processing conveyor line includes a washing line 10, a screening line 20, and a drying line 30. The washing line is used to wash the raw materials, the screening line is used to screen the raw materials to remove large pieces of debris and fallen leaves, and the drying line is used to dry the water from the washing process, thus realizing the pre-treatment operation of the raw materials. The entire process can realize the automated conveying of raw materials between various processes.
[0026] The cleaning line 10 includes a cleaning conveying platform, with a spray net 12 positioned above the cleaning conveying platform. The cleaning conveying platform includes multiple first conveying wheel sets 11 arranged side by side and a first drive mechanism. Each first conveying wheel set 11 includes multiple first conveying wheels 110 mounted on a first rotating shaft. The first drive mechanism is used to drive the first conveying wheel set to rotate. The spray net 12 includes a spray pipe and nozzles installed on the spray pipe. The nozzles are positioned facing the cleaning and conveying platform and are used to clean the raw materials on the cleaning and conveying platform.
[0027] The cleaning and conveying platform uses a first drive mechanism to drive the first conveying wheel set to rotate. During the rotation of the first conveying wheel set, the raw materials located on the cleaning and conveying platform are conveyed. In the process of conveying the raw materials through the first conveying wheel set, the raw materials can be continuously turned over, thereby improving the cleaning efficiency.
[0028] In some embodiments, the cleaning conveying platform includes a plurality of brush rollers 13 arranged side by side, the brush rollers 13 being located above the first conveying wheel set 11.
[0029] A brush roller is installed above the first conveyor wheel assembly. During the process of conveying and turning the raw materials, the first conveyor wheel assembly brings the raw materials into contact with the brush roller, allowing the raw materials to be cleaned more effectively.
[0030] In some embodiments, such as Figure 3 , Figure 4 , Figure 6 and Figure 7 The brush rollers 13 are positioned above the two first conveyor roller sets 11. This allows the bristles of the brush rollers to fully extend into the gap between the two first conveyor roller sets. When the raw material is conveyed between the two first conveyor roller sets, it can fully contact the brush rollers, improving the cleaning effect and increasing the space for the raw material to pass through, thus preventing obstruction of the material conveying process.
[0031] In some embodiments, such as Figure 6 and Figure 7 The spacing between the brush rollers 13 is set to be greater than the spacing between the first conveyor wheel sets 11. Figure 3Taking the structure shown as an example, a brush roller 13 is set every two first conveyor wheel sets to avoid the brush roller completely blocking the spray net above, so as to form an alternating cleaning method of brushing and rinsing on the cleaning conveyor platform, and further ensure the cleaning effect.
[0032] A water storage tank 14 is located below the cleaning conveyor platform. The water storage tank is used to hold the water used in the cleaning process. A filtration device can be installed in the water storage tank to realize the recycling of the cleaning water.
[0033] like Figure 4 and Figure 5 The first conveyor wheel 110 includes a plurality of circumferentially arranged agitator blades 111, which are inclined in the direction of rotation. Support ridges 112 are respectively provided between the agitator blades. Setting the agitator blades inclined in the conveying direction improves the conveying efficiency of the first conveyor wheel assembly and prevents raw materials from accumulating on the cleaning conveying platform. The support ridges between the agitator blades fill the gaps between them, preventing raw materials from getting stuck between the first conveyor wheels.
[0034] The cleaning conveyor platform is connected to the screening line. The cleaned raw materials are conveyed by the cleaning conveyor platform to the screening line for screening.
[0035] The screening line 20 includes a screening conveying platform, which includes multiple second conveying wheel sets 21 arranged side by side and a second drive mechanism. The second conveying wheel set 21 includes multiple second conveying wheels 210 arranged on a second rotating shaft. The second drive mechanism is used to drive the second conveying wheel set to rotate.
[0036] In the screening line, the second conveyor wheel set is driven to rotate by the second drive mechanism. When the second conveyor wheel set rotates, it conveys and turns the material entering the screening conveyor platform, and screens out the debris that falls off during the washing process and some small raw materials.
[0037] like Figure 3 The washing conveyor platform and the screening conveyor platform are set perpendicular to each other. A feeding hopper 22 is set on the screening conveyor platform, and a feeding port is set on one side wall of the feeding hopper 22. A guide plate 15 is set at the outlet end of the washing conveyor platform, and the guide plate 15 extends into the feeding hopper 22 from the feeding port. The screening conveyor platform and the air drying conveyor platform are arranged on the same straight line to optimize the overall layout of the kimchi processing conveyor line.
[0038] like Figure 8The second conveyor wheel 210 includes multiple main blades 211 arranged circumferentially and sub-blades 212 respectively arranged between the main blades. Both the main blades 211 and the sub-blades 212 are arranged radially. The length of the sub-blades is set to be less than the length of the main blades. The sub-blades are arranged to fill the gap between the main blades to prevent the raw material from getting stuck between the second conveyor wheel sets.
[0039] The screening and conveying platform is connected to the drying line. The raw materials after screening are transported to the drying line by the screening and conveying platform for drying.
[0040] The air drying line 30 includes an air drying conveyor platform and an air drying device. The air drying conveyor platform includes multiple third conveyor wheel sets 31 arranged side by side and a third drive mechanism. The third conveyor wheel set 31 includes multiple third conveyor wheels arranged on a third rotating shaft. The third drive mechanism is used to drive the third conveyor wheel set to rotate. The air drying device includes a hood 32 arranged on the air drying conveyor platform and a fan 33 arranged inside the hood. The fan 33 is used to supply air to the air drying conveyor platform.
[0041] In the air-drying line, the third drive mechanism drives the third conveyor wheel set to rotate. When the third conveyor wheel set rotates, it conveys and turns the material entering the air-drying conveyor platform, and the blower performs air-drying operation on the turned raw material, thereby improving the air-drying efficiency while conveying the raw material.
[0042] The third conveyor wheel set 31 can adopt the same structure as the first conveyor wheel set 11.
[0043] A discharge chute 40 is provided at the outlet end of the air-drying conveyor platform. The air-dried raw materials enter the subsequent pickling process through the discharge chute.
[0044] The first drive mechanism, the second drive mechanism, and the third drive mechanism can adopt a sprocket and chain transmission structure, connecting the first conveyor wheel group, the second conveyor wheel group, and the third conveyor wheel group through the chain, and using a motor to drive the sprocket to rotate, thereby realizing the movement of the first conveyor wheel group, the second conveyor wheel group, and the third conveyor wheel group.
[0045] In the description of this utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", and "outer" used to indicate the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship that the utility model product is usually placed in during use. They are only used to facilitate the description of this utility model and to simplify the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0046] Furthermore, the use of terms such as "horizontal" or "vertical" in the description of this utility model does not imply that the component is required to be absolutely horizontal or suspended, but rather that it can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal relative to "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted.
[0047] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0048] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Any simple modifications or equivalent changes made to the above embodiments based on the technical essence of the present utility model shall fall within the protection scope of the present utility model.
Claims
1. A kimchi processing conveyor line, characterized in that, include: A cleaning line includes a cleaning conveyor platform, with a spray net positioned above the cleaning conveyor platform. The cleaning conveyor platform includes multiple first conveyor wheel sets arranged side by side and a first drive mechanism. Each first conveyor wheel set includes multiple first conveyor wheels mounted on a first rotating shaft. The first drive mechanism is used to drive the first conveyor wheel sets to rotate. The spray net includes a spray pipe and nozzles mounted on the spray pipe, with the nozzles facing the cleaning conveyor platform. A screening line includes a screening conveyor platform, the screening conveyor platform including a plurality of second conveyor wheel sets arranged side by side and a second drive mechanism, the second conveyor wheel set including a plurality of second conveyor wheels arranged on a second rotating shaft, and the second drive mechanism being used to drive the second conveyor wheel set to rotate. The air drying line includes an air drying conveyor platform and an air drying device. The air drying conveyor platform includes multiple third conveyor wheel sets arranged side by side and a third drive mechanism. The third conveyor wheel sets include multiple third conveyor wheels arranged on a third rotating shaft. The third drive mechanism is used to drive the third conveyor wheel sets to rotate. The air drying device includes a wind hood arranged on the air drying conveyor platform and a fan arranged inside the wind hood. The fan is used to supply air to the air drying conveyor platform. The cleaning conveyor platform, screening conveyor platform, and air-drying conveyor platform are connected in sequence.
2. The kimchi processing conveyor line according to claim 1, characterized in that, The cleaning conveying platform includes multiple brush rollers arranged side by side, with the brush rollers located above the first conveying wheel set.
3. The kimchi processing conveyor line according to claim 2, characterized in that, The brush roller is located above the two first conveyor roller sets.
4. The kimchi processing conveyor line according to claim 3, characterized in that, The spacing between the brush rollers is set to be greater than the spacing between the first conveyor wheel sets.
5. The kimchi processing conveyor line according to claim 1, characterized in that, A water storage tank is located below the cleaning and conveying platform.
6. The kimchi processing conveyor line according to claim 1, characterized in that, The first conveying wheel includes a plurality of actuating blades arranged circumferentially, the actuating blades being inclined along the rotation direction, and support ridges being provided between the actuating blades.
7. The kimchi processing conveyor line according to claim 1, characterized in that, The cleaning conveyor platform and the screening conveyor platform are arranged perpendicularly to each other. A feeding hopper is located on the screening conveyor platform, and a feeding port is located on one side wall of the feeding hopper. A guide plate is provided at the outlet end of the cleaning conveyor platform, and the guide plate extends into the feed hopper from the feed inlet; The screening conveyor platform and the air-drying conveyor platform are arranged on the same straight line.
8. The kimchi processing conveyor line according to claim 7, characterized in that, A discharge chute is installed at the outlet end of the air-drying conveyor platform.