An automatic slurry machine
Patent Information
- Application Number
- CN202522344050.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-05
- Publication Date
- 2026-10-16
- Estimated Expiration
- 2035-11-05
AI Technical Summary
1.本实用新型通过设置带有转辊的固定座,多个接料斗通过转动轴与输送带上凸块转动连接,两组冲浆组件配合,上方托板高于下方托板,且上方的冲浆桶的引导板末端与下方冲浆桶对应,电动推杆实现冲浆桶自动翻转对内部冲浆液倾倒配合,接料斗与下方冲浆桶对应,接受二次冲浆后的浆液,并输送至下一个加工结构处,减少人工搅拌占用时间。
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Figure CN224853006U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of automatic grouting technology, specifically to an automatic grouting machine. Background Technology
[0002] Tofu products are made by pouring soy milk into the soy milk at high speed, which allows the coagulant to come into full contact with the cooked soy milk and avoids excessive protein aggregation caused by excessive local concentration. This results in a tofu gel with a uniform and delicate texture. The air mixed in during the pouring process forms micropores during coagulation, making the tofu more fluffy. The utility model CN218457212U discloses an automatic slurry flushing mechanism, including an operating table and a support base. A first liquid level sensor is fixedly connected to the middle of the inner surface of the slurry flushing tank, and a second liquid level sensor is fixedly connected to the upper part of the inner surface of the slurry flushing tank. The controller is electrically connected to the first liquid level sensor, the first pressure pump, the second liquid level sensor, and the second pressure pump through an electrical signal line. The above technical solution, through the setup of a first pressure pump, a first liquid level sensor, a second pressure pump, a second liquid level sensor, and a controller, ensures that when the liquid level reaches the height of the first liquid level sensor, the first liquid level sensor converts the liquid level signal into an electrical signal, which is transmitted to the controller via an electrical signal line. The controller then controls the second pressure pump to shut down, stopping the injection of soy milk. When the liquid level reaches the height of the second liquid level sensor, the controller controls the first pressure pump to shut down, stopping the injection of gypsum coagulant. This automatically and precisely mixes the gypsum coagulant with the soy milk, ensuring the quality of the tofu. However, it lacks the multi-layer mixing of the slurry, which introduces air into the slurry during the mixing process, increasing the fluffiness of the tofu. Traditional coagulation relies on slow stirring, which can easily lead to uneven coagulation. The slurry mixing, on the other hand, achieves uniform dispersion in one step through fluid dynamics. After the slurry mixing is completed, it is automatically transported to the next processing stage for subsequent processing. Utility Model Content
[0003] The purpose of this invention is to provide an automatic slurry filling machine to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, this utility model provides the following technical solution: An automatic soy milk churning machine includes a fixed base, with rotating rollers at both ends of the fixed base, a conveyor belt sleeved between the two rotating rollers, and a plurality of receiving hoppers for storing soy milk on the outer wall of the conveyor belt. Two sets of soy milk churning components are arranged at different heights on the left end of the upper surface of the fixed base. The grouting assembly includes a pallet and a rotatable grouting bucket located on the right end of the upper surface of the pallet. Both sides of the pallet are equipped with connecting rods. Support columns are symmetrically arranged on the upper surface of the pallet near the right end. A guide plate is located on the top right end of the grouting bucket. A rotating rod is located at the bottom of the grouting bucket corresponding to the top of the support column. A column is located on the upper surface of the pallet near the left end. An electric push rod is located at the bottom of the right end face of each column. A fixing plate is located on the top of the upper column, and a conveying pipe is located on the fixing plate.
[0005] Furthermore, the rotating roller is rotatably connected to the fixed seat, the fixed seat has a convex structure, and a motor is provided on the outer wall of the fixed seat. The output shaft of the motor is connected to the central shaft of one of the rotating rollers through a coupling.
[0006] In this invention, the motor is fixed to the mounting base by screws and electrically connected to an external power source by wires. The rotation of the output shaft drives the rotating roller to rotate continuously. The inner wall of the conveyor belt is in close contact with the outer wall of the rotating roller. Under the action of friction, the conveyor belt rotates along with the rotating roller.
[0007] Specifically, the receiving hoppers are evenly spaced, a rotating shaft is provided at the left end of the lower surface of the receiving hopper, a protrusion is provided on the upper surface of the conveyor belt corresponding to the rotating shaft, the rotating shaft and the receiving hopper are integrally formed, the rotating shaft and the protrusion are rotatably connected, and a slanted support plate is also provided on the left side of the outer wall of the conveyor belt corresponding to the receiving hopper, the bottom of the slanted support plate is fixedly connected to the conveyor belt by screws.
[0008] In this invention, the receiving hopper conveniently receives slurry discharged from the slurry flushing tank in the lower slurry flushing assembly. When the slurry flushing tank discharges slurry, the conveyor belt stops running. The receiving hopper is located below the guide plate of the slurry flushing tank. When the conveyor belt with the receiving hopper is at the running end, the conveyor belt flips downwards, and the slurry collected in the receiving hopper is discharged into the next processing structure. With the help of the rotating shaft, the receiving hopper can easily flip over. With the cooperation of the inclined support plate, when the receiving hopper flips back to above the conveyor belt, the left side is supported, keeping the receiving hopper in the vertical direction and concentrating the slurry.
[0009] It should be noted that the bottom of the connecting rod is fixedly connected to the top of the fixed seat by screws, and the top of the connecting rod is welded and fixed to the side wall of the support plate. The support plate on the left side is higher than the support plate on the right side.
[0010] In this invention, a connecting rod supports two sets of pallets. The higher pallet lifts the grouting tank to achieve initial grouting. After grouting is completed, the grout is discharged from the higher grouting tank into the lower grouting tank for secondary grouting.
[0011] Furthermore, the bottom of each support column is welded and fixed to the support plate, the guide plate and the slurry flushing tank are integrally formed, the rotating rod and the slurry flushing tank are integrally formed, and the rotating rod is rotatably connected to the top of the support column.
[0012] In this invention, the rotation of the rotating rod and the support column enables the slurry bucket to rotate around the support column. With the help of the guide plate, the internal slurry is guided and discharged, reducing the impact of uneven discharge and spillage.
[0013] It is worth adding that the bottom of the column is welded and fixed to the top of the support plate, the bottom of the electric push rod is rotatably connected to the column, and a hinge seat is provided on the outer left side of the slurry tank at the position corresponding to the telescopic arm of the electric push rod, and the telescopic arm is rotatably connected to the hinge seat.
[0014] In this invention, the electric push rod is electrically connected to an external power source via a wire. When the control switch on the electric push rod is activated, the telescopic arm extends, the bottom of the electric push rod rotates with the column, and the telescopic arm rotates with the slurry flushing tank, thereby automatically flipping the slurry flushing tank to discharge the flushed slurry. The electric push rod is activated, and based on the solution content inside the slurry flushing tank, when a set liquid level is reached, the telescopic wall of the electric push rod extends. A liquid level sensor is installed at the set liquid level. When the liquid level sensor detects that the liquid level has been reached, it transmits the data to the corresponding controller, which then activates the control switch of the electric push rod.
[0015] In addition, the bottom of the fixing plate is welded to the upper column, the conveying pipe passes through the fixing plate, and the end of the conveying pipe corresponds to the inside of the slurry flushing tank.
[0016] In this invention, the left end of the conveying pipe is connected to an external slurry pipe, which facilitates the control and conveying of the slurry that needs to be flushed. With the cooperation of the fixing plate, the conveying pipe is supported, and the end of the conveying pipe corresponds to the flushing bucket above, which helps to receive the slurry for the initial flushing.
[0017] Compared with the prior art, the beneficial effects of this utility model are: 1. This utility model features a fixed base with rotating rollers, multiple receiving hoppers rotatably connected to protrusions on the conveyor belt via rotating shafts, two sets of slurry flushing components, an upper support plate higher than the lower support plate, and the end of the guide plate of the upper slurry flushing bucket corresponding to the lower slurry flushing bucket. An electric push rod enables the slurry flushing bucket to automatically flip and pour the internal slurry. The receiving hopper corresponds to the lower slurry flushing bucket, receives the slurry after secondary flushing, and transports it to the next processing structure, reducing the time spent on manual stirring.
[0018] 2. This utility model provides power to the conveyor belt by setting up a motor, and the combination of the inclined support plate and the conveyor belt restricts the material receiving hopper from flipping and keeps it in a vertical state. The bottom of the electric push rod is rotatably connected to the column, and the telescopic arm is rotatably coordinated with the slurry flushing tank, which facilitates the automatic flipping and return to the initial position of the slurry flushing tank, and continuously performs soy milk flushing. With the cooperation of the conveying pipe, it is convenient to continuously transport the slurry that needs to be flushed. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the structure of the present invention in the grouting state; Figure 3 This is a schematic diagram showing the separation of the fixed base from the conveyor belt and the receiving hopper in this utility model; Figure 4 This is a schematic diagram of the two sets of slurry flushing components of this utility model; Figure 5 This is a schematic diagram of the separation structure of the slurry flushing component of this utility model.
[0020] The meanings of the labels in the diagram are as follows: 1. Fixed base; 10. Rotating roller; 11. Motor; 2. Conveyor belt; 20. Protrusion; 21. Diagonal brace; 3. Receiving hopper; 30. Rotating shaft; 4. Grouting assembly; 40. Support plate; 400. Support column; 401. Connecting rod; 402. Vertical column; 403. Electric push rod; 404. Fixing plate; 41. Grouting tank; 410. Guide plate; 411. Rotating rod; 412. Hinge seat; 5. Delivery pipe. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Please see Figures 1-5 This embodiment provides a technical solution: An automatic slurry filling machine includes a fixed base 1, with rotating rollers 10 at both ends of the fixed base 1, and a conveyor belt 2 is sleeved between the two rotating rollers 10. The rotating rollers 10 are rotatably connected to the fixed base 1. The fixed base 1 has a convex structure. A motor 11 is provided on the outer wall of the fixed base 1. The output shaft of the motor 11 is connected to the central shaft of one of the rotating rollers 10 through a coupling.
[0023] In this utility model, the motor 11 is fixed to the mounting base 1 by screws and electrically connected to an external power source by wires. The output shaft rotates to drive the rotating roller 10 to rotate continuously. The inner wall of the conveyor belt 2 is in close contact with the outer wall of the rotating roller 10. Under the action of friction, the conveyor belt 2 rotates with the rotating roller 10.
[0024] Furthermore, the outer wall of the conveyor belt 2 is provided with several receiving hoppers 3 for storing soybean milk liquid. The receiving hoppers 3 are distributed at equal intervals. A rotating shaft 30 is provided at the left end of the lower surface of the receiving hopper 3. A protrusion 20 is provided on the upper surface of the conveyor belt 2 at the position corresponding to the rotating shaft 30. The rotating shaft 30 and the receiving hopper 3 are integrally formed. The rotating shaft 30 and the protrusion 20 are rotatably connected. A diagonal brace 21 is also provided on the left side of the outer wall of the conveyor belt 2 at the position corresponding to the receiving hopper 3. The bottom of the diagonal brace 21 is fixedly connected to the conveyor belt 2 by screws.
[0025] In this invention, the receiving hopper 3 conveniently receives the slurry discharged from the slurry tank 41 in the lower slurry assembly 4. When the slurry tank 41 discharges slurry, the conveyor belt 2 stops running. The receiving hopper 3 is located below the guide plate 410 of the slurry tank 41. When the conveyor belt 2 with the receiving hopper 3 is at the running end, the conveyor belt 2 flips downward, and the slurry collected in the receiving hopper 3 is discharged into the next processing structure. With the help of the rotating shaft 30, the receiving hopper 3 is convenient to flip. With the cooperation of the inclined support plate 21, when the receiving hopper 3 flips back to above the conveyor belt 2, it supports the left side and keeps the receiving hopper 3 in the vertical direction to concentrate the slurry.
[0026] Specifically, the upper surface of the fixed base 1 has two sets of grouting components 4 arranged at different heights on the left end; the grouting components 4 include a support plate 40 and a rotatable grouting bucket 41 on the right end of the upper surface of the support plate 40. Both arms of the support plate 40 are provided with connecting rods 401. Support columns 400 are symmetrically provided on the upper surface of the support plate 40 near the right end. A guide plate 410 is provided on the top right end of the grouting bucket 41. A rotating rod 411 is provided at the bottom of the grouting bucket 41 corresponding to the top of the support column 400. A column 402 is provided on the upper surface of the support plate 40 near the left end. An electric push rod 403 is provided at the bottom of the right end face of the column 402. A fixed plate 404 is provided on the top of the upper column 402. A conveying pipe 5 is provided on the fixed plate 404.
[0027] Secondly, the bottom of the connecting rod 401 is fixedly connected to the top of the fixed seat 1 by screws, and the top of the connecting rod 401 is welded and fixed to the side wall of the support plate 40. The left support plate 40 is higher than the right support plate 40.
[0028] In this utility model, the connecting rod 401 supports two sets of support plates 40. The higher support plate 40 lifts the grouting tank 41 to achieve initial grouting coordination. After grouting is completed, the grout is discharged from the higher grouting tank 41 into the lower grouting tank 41 for secondary grouting coordination.
[0029] Furthermore, the bottom of the support column 400 is welded and fixed to the support plate 40, the guide plate 410 and the slurry flushing tank 41 are integrally formed, the rotating rod 411 and the slurry flushing tank 41 are integrally formed, and the rotating rod 411 is rotatably connected to the top of the support column 400.
[0030] In this invention, the rotating rod 411 and the support column 400 rotate to make the slurry tank 41 rotate around the support column 400. With the cooperation of the guide plate 410, it helps to guide the discharge of the internal slurry, reduce the impact of uneven discharge and spillage.
[0031] It is worth adding that the bottom of the column 402 is welded and fixed to the top of the support plate 40, the bottom of the electric push rod 403 is rotatably connected to the column 402, and a hinge seat 412 is provided on the outer left side of the slurry tank 41 at the position corresponding to the telescopic arm of the electric push rod 403, and the telescopic arm is rotatably connected to the hinge seat 412.
[0032] In this invention, the electric push rod 403 is electrically connected to an external power source via a wire. When the control switch on the electric push rod 403 is activated, the telescopic arm extends, the bottom of the electric push rod 403 rotates with the column 402, and the telescopic arm rotates with the slurry flushing tank 41, thereby automatically flipping the slurry flushing tank 41 to discharge the flushed slurry. The electric push rod 403 is activated, and based on the solution content inside the slurry flushing tank 41, when the set liquid level is reached, the telescopic wall of the electric push rod 403 is extended. A liquid level sensor is installed on the set liquid level. When the liquid level sensor detects that the liquid level has been reached, it transmits the data to the corresponding controller, which then activates the control switch of the electric push rod 403.
[0033] In addition, the bottom of the fixing plate 404 is welded and fixed to the upper column 402, the conveying pipe 5 passes through the fixing plate 404, and the end of the conveying pipe 5 corresponds to the inside of the slurry flushing tank 41.
[0034] In this invention, the left end of the conveying pipe 5 is connected to the external slurry pipe, which facilitates the control and conveying of the slurry that needs to be flushed. With the cooperation of the fixing plate 404, the conveying pipe 5 is lifted up. The end of the conveying pipe 5 corresponds to the flushing tank 41 above, which helps to receive the slurry for the initial flushing.
[0035] In this embodiment, when the automatic grouting machine is in use, the rotating roller 10 is first rotatably connected to the fixed base 1, the motor 11 is fixed on the fixed base 1 and coaxially connected to one of the rotating rollers 10, the conveyor belt 2 with the inclined support plate 21 is sleeved on the two rotating rollers 10, the receiving hopper 3 is rotatably connected to the protrusion 20 through the rotating shaft 30, the two sets of grouting components 4 are fixedly connected to the fixed base 1 through four connecting rods 401 respectively, the left support plate 40 is higher than the right support plate 40, the grouting barrel 41 with the guide plate 410 is rotatably connected to the corresponding support column 400 respectively, the bottom of the electric push rod 403 is rotatably connected to the corresponding column 402 respectively, and the telescopic arm is rotatably connected to the side wall of the corresponding grouting barrel 41 respectively, and the conveying pipe 5 is inserted into the fixed plate 404 at the top of the upper column 402; The left end of the conveying pipe 5 connects to the external slurry pipe, and the bottom of the right end of the conveying pipe 5 bends downward to correspond to the inside of the upper slurry flushing tank 41. The control valve of the external slurry pipe is opened, and the conveyed slurry enters the upper slurry flushing tank 41 for initial flushing. The high-speed flushing of the slurry ensures that the coagulant and soybean milk come into full contact and mixes in air, increasing the micropores formed during coagulation, making the tofu fluffy. The upper flushing is completed. A liquid level sensor is installed on the side wall of the slurry flushing tank 41 near the top. When the liquid level sensor detects that the liquid level has been reached, it transmits the data to the corresponding controller. The controller activates the control switch of the electric push rod 403, extending the telescopic arm and pushing the upper... The slurry flushing tank 41 is flipped over, pouring the slurry from the upper slurry flushing tank 41 into the lower slurry flushing tank 41 for a second flushing operation. When the liquid level sensor detects that the liquid level has been reached, it transmits the information to the corresponding controller. The controller then activates the control switch of the electric push rod 403, extending the telescopic arm and pushing the lower slurry flushing tank 41 to flip over. The lower slurry flushing tank 41 then pours the slurry into the receiving hopper 3 on the conveyor belt 2. After receiving the slurry, the controller controls the operation of the motor 11, enabling the conveyor belt 2 to transport the flushed slurry to the next processing structure. The conveyor belt 2 continues to operate, continuously conveying and receiving the flushed slurry.
Claims
1. An automatic slurry flushing machine, comprising a fixed base, characterized in that: The fixed base is provided with rotating rollers at both ends in the middle, and a conveyor belt is sleeved between the two rotating rollers. Several receiving hoppers for storing soybean milk are provided on the outer wall of the conveyor belt. Two sets of slurry flushing components are provided on the left end of the upper surface of the fixed base. The grouting assembly includes a pallet and a rotatable grouting bucket located on the right end of the upper surface of the pallet. Both sides of the pallet are equipped with connecting rods. Support columns are symmetrically arranged on the upper surface of the pallet near the right end. A guide plate is located on the top right end of the grouting bucket. A rotating rod is located at the bottom of the grouting bucket corresponding to the top of the support column. A column is located on the upper surface of the pallet near the left end. An electric push rod is located at the bottom of the right end face of each column. A fixing plate is located on the top of the upper column, and a conveying pipe is located on the fixing plate.
2. The automatic slurry flushing machine according to claim 1, characterized in that: The rotating roller is rotatably connected to the fixed base, which has a convex structure. A motor is provided on the outer wall of the fixed base, and the output shaft of the motor is connected to the central shaft of one of the rotating rollers through a coupling.
3. The automatic slurry flushing machine according to claim 1, characterized in that: The receiving hoppers are evenly spaced. A rotating shaft is provided at the left end of the lower surface of the receiving hopper. A protrusion is provided on the upper surface of the conveyor belt at the position corresponding to the rotating shaft. The rotating shaft and the receiving hopper are integrally formed. The rotating shaft and the protrusion are rotatably connected. A diagonal brace is also provided on the left side of the outer wall of the conveyor belt at the position corresponding to the receiving hopper. The bottom of the diagonal brace is fixedly connected to the conveyor belt by screws.
4. The automatic slurry flushing machine according to claim 1, characterized in that: The bottom of the connecting rod is fixedly connected to the top of the fixed seat by screws, and the top of the connecting rod is welded and fixed to the side wall of the support plate. The support plate on the left side is higher than the support plate on the right side.
5. The automatic slurry flushing machine according to claim 1, characterized in that: The bottom of each support column is welded and fixed to the support plate. The guide plate and the slurry flushing tank are integrally formed. The rotating rod and the slurry flushing tank are integrally formed. The rotating rod is rotatably connected to the top of the support column.
6. The automatic slurry flushing machine according to claim 1, characterized in that: The bottom of the column is welded and fixed to the top of the support plate. The bottom of the electric push rod is rotatably connected to the column. A hinge seat is provided on the outer left side of the slurry tank at a position corresponding to the telescopic arm of the electric push rod. The telescopic arm is rotatably connected to the hinge seat.
7. The automatic slurry flushing machine according to claim 1, characterized in that: The bottom of the fixing plate is welded to the upper column, and the conveying pipe passes through the fixing plate, with the end of the conveying pipe corresponding to the inside of the slurry flushing tank.
Citation Information
Patent Citations
Automatic slushing mechanism
CN218457212U