Industrial dust collector with anti-blocking early warning function

CN224853391UActive Publication Date: 2026-10-16TIANJIN G WINNER TECH DEV
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Patent Information

Application Number
CN202521778196.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-20
Publication Date
2026-10-16
Estimated Expiration
2035-08-20

AI Technical Summary

Technical Problem

[0003]在实际使用时,防堵塞效果差,且无法预警,在使用时无法快速分离连接座,导致灰尘集满后无法快速处理

Benefits of technology

[0017] 1) During vacuuming, the controller will turn on the torque motor, which will drive the rotating rod to rotate. The rotation of the rotating rod will drive the reinforcing plate and the crushing blade to rotate. The rotating rod will drive the connecting sleeve to wipe the inner wall of the connector, preventing dust from sticking inside the connector and causing blockage. The crushing blade will rotate to break up the dust, allowing it to quickly enter the connecting cylinder, thus preventing blockage at the connector and achieving the purpose of efficient anti-blocking.

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Abstract

The utility model provides a kind of industrial dust collector with anti-blocking early warning function belongs to industrial dust collector technical field, including connecting cylinder, anti-blocking and early warning component and quick separation component, anti-blocking and early warning component includes the connecting ring sealed communication in the bottom of connecting seat, the filter core is threadedly connected in the bottom of connecting ring, the outer wall of connecting ring is provided with several electromagnetic vibrator, the utility model has beneficial effect: when sucking dust, controller will open torque motor, torque motor drives rotating rod to rotate, rotating rod rotation will drive reinforcing plate and broken leaf to rotate, so that rotating rod drives the wiping of connecting sleeve to connecting head inner wall, avoid dust sticking in connecting head inside to cause blockage, and broken leaf will rotate and scatter dust, so that it can quickly enter connecting cylinder, avoid blockage at connecting head, to realize the purpose of efficient anti-blocking.
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Description

Technical Field

[0001] This utility model belongs to the field of industrial vacuum cleaner technology, specifically relating to an industrial vacuum cleaner with anti-clogging warning function. Background Technology

[0002] Industrial vacuum cleaners are commonly used cleaning tools in industry. Their structure mainly includes a mobile push-type support. A search revealed application number "CN201210151491.0" discloses an "industrial vacuum cleaner," which describes a vacuum cleaner where "the back-blowing outlet is connected to the second interface of the electromagnetic reversing valve via a connecting pipe, and the third interface of the electromagnetic reversing valve and the back-suction inlet are connected to the outside atmosphere. This industrial vacuum cleaner can automatically clean the dust filter element through back-blowing circulation, thereby effectively extending the service life of the industrial vacuum cleaner." While it's true that this industrial vacuum cleaner can automatically clean the dust filter element through back-blowing circulation, effectively extending its service life, the above-mentioned document still has the following problems in actual use:

[0003] In actual use, the anti-clogging effect is poor and there is no warning. It is also impossible to quickly separate the connector during use, which makes it difficult to quickly deal with the dust after it accumulates.

[0004] Therefore, providing a vacuum cleaner that can effectively prevent clogging, provide early warnings, and quickly separate parts is highly practical. Utility Model Content

[0005] The purpose of this invention is to provide an industrial vacuum cleaner with an anti-clogging warning function, in order to solve the above-mentioned technical problems.

[0006] This utility model provides an industrial vacuum cleaner with anti-clogging warning function, including a connecting tube, an anti-clogging and warning component, and a quick separation component.

[0007] The top of the connecting cylinder is connected to a connecting seat, and the top of the connecting seat has two air outlets.

[0008] The anti-clogging and early warning component includes a connecting ring sealed and connected to the bottom of the connecting seat. A filter element is threaded to the bottom of the connecting ring. Several electromagnetic vibrators are provided on the outer wall of the connecting ring. A fixing block is provided on one side of the connecting cylinder. A torque motor is provided on one side of the fixing block. The output shaft end of the torque motor passes through the fixing block and one side wall of the connecting cylinder and is connected to a rotating rod. Several reinforcing plates are provided on the outer wall of the rotating rod. Connecting sleeves are provided on the outer walls of the reinforcing plates. A breaker blade is provided on one side of the outer wall of the rotating rod. Several piezoelectric acoustic sensors are provided inside the connecting ring.

[0009] The quick separation assembly includes a connecting plate disposed at the top of one end of the connecting cylinder. Two hinge seats are disposed at one end of the connecting plate, and connecting rods are hinged to one end of each of the two hinge seats. A movable plate is hinged to the bottom of each of the two connecting rods. Two electrically operated telescopic rods are disposed at one end of the movable plate, and reinforcing strips are disposed at one end of each of the two electrically operated telescopic rods. One end of each reinforcing strip is fixedly connected to the connecting cylinder. A snap-fit ​​bracket is disposed at the top of each of the two connecting rods, and a fixing strip is inserted through one end of the snap-fit ​​bracket. One end of the fixing strip is fixedly connected to the connecting seat. The other end of the connecting cylinder has the same structure as the first end.

[0010] In one embodiment of this utility model, a connecting box is sealed and connected to the other side of the connecting cylinder, and a connecting head is sealed and connected to one side of the connecting box. The outer wall of the connecting sleeve is movably connected to the interior of the connecting head.

[0011] In one embodiment of this utility model, a servo motor is provided on the top of the inner wall of the connecting seat, and a negative pressure fan blade is provided at the end of the output shaft of the servo motor.

[0012] In one embodiment of this utility model, the top of the connecting seat is provided with a connecting groove, the bottom of the connecting groove is provided with a fixing frame, the top of the fixing frame is provided with a grip, and the top of the grip is provided with an independent switch.

[0013] In one embodiment of this utility model, a support base is provided at the bottom of the connecting cylinder, a base is provided at the bottom of the support base, and a plurality of casters are provided at the bottom of the base.

[0014] In one embodiment of this utility model, a storage battery is installed inside the base, and a controller is installed at the top corner of the base.

[0015] In one embodiment of this utility model, the electromagnetic vibrator, torque motor, piezoelectric acoustic sensor, electric telescopic rod, and servo motor are all electrically connected to the controller, and the controller is electrically connected to the battery.

[0016] Compared with the prior art, the beneficial effects of this utility model are:

[0017] 1) During vacuuming, the controller will turn on the torque motor, which will drive the rotating rod to rotate. The rotation of the rotating rod will drive the reinforcing plate and the crushing blade to rotate. The rotating rod will drive the connecting sleeve to wipe the inner wall of the connector, preventing dust from sticking inside the connector and causing blockage. The crushing blade will rotate to break up the dust, allowing it to quickly enter the connecting cylinder, thus preventing blockage at the connector and achieving the purpose of efficient anti-blocking.

[0018] 2) The piezoelectric acoustic sensor is equipped to facilitate the cleaning process. During vacuuming, some dust will accumulate on the filter, causing changes in the vacuuming sound. When the piezoelectric acoustic sensor detects the sound change, it feeds the information back to the controller. The controller will then activate the electromagnetic vibrator to vibrate and shake the dust off the filter. If the vibration does not improve the situation, the controller will send information to the user's terminal, allowing them to manually clean the filter using the quick separation component to prevent it from becoming clogged and thus achieve the purpose of early warning.

[0019] 3) The electric telescopic rod facilitates the removal of the connecting seat from the connecting cylinder for dust collection and cleaning of the cylinder and filter element. Users press the independent switch on the handle, which sends a signal to the controller. The controller activates the electric telescopic rod, causing the moving plate to move. This movement, in turn, moves two connecting rods, which in turn rotate the hinged seat, causing the locking bracket to slide out of the fixed strip and release its limit. Users can then lift the connecting seat using the handle and the fixed bracket for quick separation. Attached Figure Description

[0020] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0021] Figure 1 This is a schematic diagram of the structure of this utility model;

[0022] Figure 2 This is a cross-sectional view of one end of the present invention;

[0023] Figure 3 This is an enlarged structural diagram of the connecting rod of this utility model;

[0024] Figure 4 This is a cross-sectional schematic diagram of the internal structure of the connector of this utility model.

[0025] In the diagram: 100, connecting cylinder; 110, connecting seat; 200, anti-clogging and early warning assembly; 210, connecting ring; 220, filter element; 230, electromagnetic vibrator; 240, fixing block; 250, torque motor; 260, rotating rod; 270, reinforcing plate; 280, connecting sleeve; 290, crushing blade; 2910, piezoelectric acoustic sensor; 300, quick separation assembly; 310, connecting plate; 32 0. Hinge base; 330. Linkage rod; 340. Moving plate; 350. Electric telescopic rod; 360. Reinforcing strip; 370. Clip-on bracket; 380. Fixing strip; 400. Connecting box; 500. Connector head; 600. Servo motor; 700. Negative pressure fan blade; 800. Fixing bracket; 900. Handle; 1000. Independent switch; 1100. Support base; 1200. Base; 1300. Casters. Detailed Implementation

[0026] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0027] Example

[0028] Please see Figure 1-4 An industrial vacuum cleaner with anti-clogging warning function includes a connecting tube 100, an anti-clogging and warning component 200, and a quick separation component 300.

[0029] Please refer to the details. Figure 1 A connecting seat 110 is inserted and connected to the top of the connecting cylinder 100.

[0030] Please see Figure 2-4 The anti-clogging and early warning component 200 includes a connecting ring 210 that is sealed and connected to the bottom of the connecting seat 110. A filter element 220 is threadedly connected to the bottom of the connecting ring 210. Several electromagnetic vibrators 230 are provided on the outer wall of the connecting ring 210. A fixing block 240 is provided on one side of the connecting cylinder 100. A torque motor 250 is provided on one side of the fixing block 240. The output shaft end of the torque motor 250 passes through the fixing block 240 and one side wall of the connecting cylinder 100 and is connected to a rotating rod 260. Several reinforcing plates 270 are provided on the outer wall of the rotating rod 260. A connecting sleeve 280 is provided on the outer wall of the several reinforcing plates 270. A breaker blade 290 is provided on one side of the outer wall of the rotating rod 260. Several piezoelectric acoustic sensors 2910 are provided inside the connecting ring 210.

[0031] In one specific embodiment, a piezoelectric acoustic sensor 2910 is provided to facilitate the cleaning process. During vacuuming, some dust accumulates on the filter element 220, causing a change in the vacuuming sound. When the piezoelectric acoustic sensor 2910 detects this sound change, it feeds the information back to the controller. The controller then activates the electromagnetic vibrator 230, causing it to vibrate and shake off the dust from the filter element 220. If the vibration fails to improve the situation, the controller sends information to the user's terminal, prompting the user to use the quick separation component 300 to clean the filter. The core 220 is manually cleaned to avoid blockage. During vacuuming, the controller will turn on the torque motor 250, which will drive the rotating rod 260 to rotate. The rotation of the rotating rod 260 will drive the reinforcing plate 270 and the crushing blade 290 to rotate. The rotating rod 260 will drive the connecting sleeve 280 to wipe the inner wall of the connector 500, preventing dust from sticking inside the connector 500 and causing blockage. The rotating crushing blade 290 will break up the dust and allow it to quickly enter the connecting cylinder 100, preventing blockage at the connector 500. This achieves the purpose of anti-blockage and early warning.

[0032] Please see Figure 1-3 The quick separation assembly 300 includes a connecting plate 310 disposed at the top of one end of the connecting cylinder 100. Two hinge seats 320 are disposed at one end of the connecting plate 310. A connecting rod 330 is hinged to one end of each of the two hinge seats 320. A movable plate 340 is hinged to the bottom of each of the two connecting rods 330. Two electric telescopic rods 350 are disposed at one end of the movable plate 340. A reinforcing strip 360 is disposed at one end of each of the two electric telescopic rods 350. One end of the reinforcing strip 360 is fixedly connected to the connecting cylinder 100. A snap-fit ​​bracket 370 is disposed at the top of the two connecting rods 330. A fixing strip 380 is inserted and connected to one end of the snap-fit ​​bracket 370. One end of the fixing strip 380 is fixedly connected to the connecting seat 110. The other end of the connecting cylinder 100 is provided with the same structure as one end.

[0033] In one specific embodiment, the electric telescopic rod 350 facilitates the user's removal of the connecting seat 110 from the connecting cylinder 100 for dust collection and cleaning inside the connecting cylinder 100 and on the filter element 220. The user presses the independent switch 1000 on the handle 900, which sends information to the controller. The controller then activates the electric telescopic rod 350, causing the moving plate 340 to move. This movement of the moving plate 340 moves the two connecting rods 330. The movement of the connecting rods 330 rotates the hinge seat 320, causing the locking bracket 370 to slide out from the fixing strip 380, thus releasing its limiting position. At this point, the user can lift the connecting seat 110 through the fixing bracket 800 using the handle 900, achieving rapid separation.

[0034] Please see Figure 1 The other side of the connecting sleeve 100 is sealed and connected to the connecting box 400, and one side of the connecting box 400 is sealed and connected to the connector 500. The outer wall of the connecting sleeve 280 is movably connected to the inside of the connector 500.

[0035] In one specific embodiment, the connector 500 facilitates connection to an external pipe during use, enabling operations such as vacuuming, thus improving stability and increasing convenience.

[0036] Please see Figure 2 A servo motor 600 is installed on the top of the inner wall of the connector 110, and a negative pressure fan blade 700 is installed at the end of the output shaft of the servo motor 600.

[0037] In one specific embodiment, the servo motor 600 is provided so that the controller can turn on the servo motor 600 during use, so that the servo motor 600 drives the negative pressure fan blade 700 to generate negative pressure, and then sucks in the dust through the pipe connected to the connector 500, so that the dust enters the connecting cylinder 100 for collection.

[0038] Please see Figure 1 The top of the connector 110 is provided with a connecting groove, the bottom of the connecting groove is provided with a fixing bracket 800, the top of the fixing bracket 800 is provided with a handle 900, and the top of the handle 900 is provided with an independent switch 1000.

[0039] In one specific embodiment, the fixed frame 800 provides convenient support for the handle 900, making it more stable and comfortable for the user to hold the handle 900, thus improving stability and increasing convenience.

[0040] Please see Figure 1 The bottom of the connecting cylinder 100 is provided with a support base 1100, the bottom of the support base 1100 is provided with a base 1200, and the bottom of the base 1200 is provided with several universal wheels 1300.

[0041] In one specific embodiment, the omnidirectional wheels 1300 facilitate quick movement during use, avoiding the need for manual handling when movement is required and improving stability.

[0042] Please see Figure 1 The base 1200 has a battery inside and a controller at the top corner of the base 1200.

[0043] In one specific embodiment, the base 1200 facilitates the support and fixation of the top part during use, making the top part more stable during use, improving stability and increasing convenience.

[0044] Please see Figure 1-4 The electromagnetic vibrator 230, torque motor 250, piezoelectric acoustic sensor 2910, electric telescopic rod 350 and servo motor 600 are all electrically connected to the controller, and the controller is electrically connected to the battery.

[0045] In one specific embodiment, a controller is provided to facilitate power supply control of electrical equipment, enabling the equipment to be powered on when needed, thus avoiding situations where power cannot be supplied when power is required.

[0046] During use, the piezoelectric acoustic sensor 2910 is used to detect changes in the suction sound caused by dust accumulating on the filter element 220 during vacuuming. When the sensor detects this change, it sends the information to the controller, which then activates the electromagnetic vibrator 230 to dislodge the dust from the filter element 220. If this dislodgement fails, the controller sends a message to the user's terminal, instructing them to manually clean the filter element 220 using the quick-release assembly 300 to prevent blockage. During vacuuming, the controller activates the torque motor 250, which drives the rotating rod 260. This rotation rotates the reinforcing plate 270 and the shredder 290, causing the rotating rod 260 to wipe the inner wall of the connector 500 with the connecting sleeve 280, preventing dust from sticking and causing blockage. The shredder 2910... The rotation of the 0-axis disperses the dust, allowing it to quickly enter the connecting cylinder 100, preventing blockage at the connector 500 and thus achieving the purpose of anti-blockage and early warning. Next, the electric telescopic rod 350 facilitates the removal of the connecting seat 110 from the connecting cylinder 100 for dust collection and cleaning of the connecting cylinder 100 and filter element 220. The user presses the independent switch 1000 on the handle 900, which simultaneously sends information to the controller. The controller then activates the electric telescopic rod 350, causing the moving plate 340 to move. This movement in turn moves the two connecting rods 330, which in turn rotates the hinge seat 320, causing the locking bracket 370 to slide out from the fixing strip 380, releasing its limit. Finally, the user lifts the connecting seat 110 through the fixing bracket 800 using the handle 900, achieving rapid separation.

[0047] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. An industrial vacuum cleaner with anti-clogging warning function, characterized in that: include: A connecting cylinder (100) has a connecting seat (110) inserted through its top. The anti-clogging and early warning component (200) includes a connecting ring (210) that is sealed and connected to the bottom of the connecting seat (110). The bottom of the connecting ring (210) is threaded with a filter element (220). The outer wall of the connecting ring (210) is provided with a plurality of electromagnetic vibrators (230). A fixing block (240) is provided on one side of the connecting cylinder (100). A torque motor (250) is provided on one side of the fixing block (240). The output shaft end of the torque motor (250) passes through the fixing block (240) and the connecting cylinder (100) and is connected to the rotating rod (260). The outer wall of the rotating rod (260) is provided with several reinforcing plates (270), and the outer wall of the several reinforcing plates (270) is provided with connecting sleeves (280). A breaking blade (290) is provided on one side of the outer wall of the rotating rod (260). Several piezoelectric acoustic sensors (2910) are provided inside the connecting ring (210). A quick separation assembly (300) includes a connecting plate (310) disposed at the top of one end of a connecting cylinder (100). Two hinge seats (320) are disposed at one end of the connecting plate (310). A connecting rod (330) is hinged to one end of each of the two hinge seats (320). A movable plate (340) is hinged to the bottom of each of the two connecting rods (330). Two electrically operated telescopic rods (350) are disposed at one end of each movable plate (340). Each of the electric telescopic rods (350) is provided with a reinforcing strip (360) at one end. One end of the reinforcing strip (360) is fixedly connected to the connecting cylinder (100). The top of the two connecting rods (330) is provided with a snap-fit ​​bracket (370). One end of the snap-fit ​​bracket (370) is inserted and connected with a fixing strip (380). One end of the fixing strip (380) is fixedly connected to the connecting seat (110). The other end of the connecting cylinder (100) is provided with the same structure as one end.

2. An industrial vacuum cleaner with anti-clogging warning function according to claim 1, characterized in that: The other side of the connecting cylinder (100) is sealed and connected to the connecting box (400), and one side of the connecting box (400) is sealed and connected to the connector (500). The outer wall of the connecting sleeve (280) is movably connected to the inside of the connector (500).

3. An industrial vacuum cleaner with anti-clogging warning function according to claim 1, characterized in that: A servo motor (600) is provided on the top of the inner wall of the connecting seat (110), and a negative pressure fan blade (700) is provided at the end of the output shaft of the servo motor (600).

4. An industrial vacuum cleaner with anti-clogging warning function according to claim 3, characterized in that: The top of the connector (110) is provided with a connecting groove, the bottom of the connecting groove is provided with a fixing frame (800), the top of the fixing frame (800) is provided with a grip (900), and the top of the grip (900) is provided with an independent switch (1000).

5. An industrial vacuum cleaner with anti-clogging warning function according to claim 1, characterized in that: The bottom of the connecting cylinder (100) is provided with a support base (1100), the bottom of the support base (1100) is provided with a base (1200), and the bottom of the base (1200) is provided with a plurality of casters (1300).

6. An industrial vacuum cleaner with anti-clogging warning function according to claim 5, characterized in that: The base (1200) is equipped with a battery inside, and a controller is provided at the top corner of the base (1200).

7. An industrial vacuum cleaner with anti-clogging warning function according to claim 6, characterized in that: The electromagnetic vibrator (230), torque motor (250), piezoelectric acoustic sensor (2910), electric telescopic rod (350) and servo motor (600) are all electrically connected to the controller, which is electrically connected to the battery.

Citation Information

Patent Citations

  • Industrial vacuum cleaner

    CN102631169A