Intermittent column semi-continuous production device
Patent Information
- Application Number
- CN202522394046.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-12
- Publication Date
- 2026-10-16
- Estimated Expiration
- 2035-11-12
AI Technical Summary
加工釜蒸馏时易出现糊锅底现象且紧急制动开关不方便开启
防糊底加工筒由储料筒、合金支杆、定位盘、物料支撑网和三角支撑隔板组成,防糊底加工筒内置安装的定位盘通过合金支杆形成隔空空间避免糊底,物料支撑网放置物料,三角支撑隔板其三角设计可在物料堆放时形成间隙避免糊物料;
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Figure CN224853809U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a semi-continuous intermittent tower production device, belonging to the field of intermittent tower technology. Background Technology
[0002] The main differences between continuous and batch distillation columns lie in their operating methods, product output stability, energy efficiency, and control complexity. Batch distillation columns involve feeding, heating, distillation, and discharging over a period of time, followed by a shutdown for cleaning and preparation for the next distillation cycle. This operating method offers high flexibility and is suitable for small-batch production or processing various types of raw materials. However, batch distillation is prone to scorching at the bottom of the vessel, and the emergency stop switch is inconvenient to activate. Utility Model Content
[0003] The purpose of this invention is to provide a semi-continuous intermittent tower production device to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, the present invention adopts the following technical solution: a semi-continuous intermittent tower production device, comprising a processing kettle, an anti-sticking processing cylinder, a sealed cover plate, a catalytic tower column, a pipeline, a distillation tube, and a foot-operated emergency brake switch. The anti-sticking processing cylinder is installed inside the processing kettle. The sealed cover plate at the upper end of the sealed cover plate is positioned and connected to the catalytic tower column. The catalytic tower column is positioned and connected to the distillation tube through a pipeline. The foot-operated emergency brake switch is electrically connected and positioned at the bottom of the processing kettle.
[0005] Preferably, the anti-sticking processing cylinder is composed of a storage cylinder, an alloy support rod, a positioning plate, a material support net, and triangular support partitions. The storage cylinder has a positioning plate installed at the bottom of its inner diameter. An alloy support rod is welded to the bottom of the positioning plate. A material support net is welded to the inner diameter of the positioning plate. Triangular support partitions are welded to the material support net at even intervals.
[0006] Preferably, the foot-operated emergency brake switch consists of an emergency brake switch, a reset spring, a brake push plate, and an arc-shaped foot-operated docking plate. The brake push plate is positioned and docked with the housing of the emergency brake switch via the reset spring, and the arc-shaped foot-operated docking plate is fixedly installed on the outer side of the brake push plate by screws.
[0007] Preferably, a trigger push rod is installed on the inner side of the brake push plate at a position synchronized with the emergency brake switch button.
[0008] Compared with the prior art, the beneficial effects of this utility model are: The anti-sticking processing cylinder consists of a storage cylinder, alloy support rods, a positioning plate, a material support net, and a triangular support partition. The positioning plate installed inside the anti-sticking processing cylinder forms an air gap through the alloy support rod to prevent sticking. The material support net holds the material, and the triangular support partition has a triangular design that can create gaps when the material is stacked to prevent the material from sticking. The foot-operated emergency brake switch consists of an emergency brake switch, a reset spring, a brake push plate, and an arc-shaped foot-operated docking plate. When an emergency is detected, kicking the arc-shaped foot-operated docking plate drives the brake push plate to move inward, triggering the push rod to activate the emergency brake switch button, thus creating an emergency power cut-off to ensure production safety. Attached Figure Description
[0009] Figure 1 This is a schematic diagram of the intermittent tower semi-continuous production device of this utility model; Figure 2 This is a schematic diagram of the installation structure of the intermittent tower semi-continuous production device of this utility model; Figure 3 This is a schematic diagram of the structure of the anti-sticking processing cylinder of this utility model; Figure 4 This is a schematic diagram of the foot-operated emergency brake switch of this utility model.
[0010] In the diagram: 1. Processing vessel, 2. Anti-sticking processing cylinder, 3. Sealed cover plate, 4. Catalytic column, 5. Pipeline, 6. Distillation tube, 7. Foot-operated emergency brake switch, 8. Storage cylinder, 9. Alloy support rod, 10. Positioning plate, 11. Material support net, 12. Triangular support partition, 13. Emergency brake switch, 14. Return spring, 15. Brake push plate, 16. Arc-shaped foot-operated docking plate. Detailed Implementation
[0011] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.
[0012] like Figures 1-4 As shown, a semi-continuous intermittent tower production device includes a processing vessel 1, an anti-sticking processing cylinder 2, a sealed cover plate 3, a catalytic tower column 4, a pipeline 5, a distillation tube 6, and a foot-operated emergency brake switch 7. The anti-sticking processing cylinder 2 is installed inside the processing vessel 1. The sealed cover plate 3 at the upper end is positioned and connected to the catalytic tower column 4. The catalytic tower column 4 is positioned and connected to the distillation tube 6 through the pipeline 5. The foot-operated emergency brake switch 7 is electrically connected and positioned at the bottom of the processing vessel 1.
[0013] The anti-sticking processing cylinder 2 consists of a storage cylinder 8, an alloy support rod 9, a positioning plate 10, a material support net 11, and a triangular support partition 12. The positioning plate 10 is installed at the bottom of the inner diameter of the storage cylinder 8. The alloy support rod 9 is welded to the bottom of the positioning plate 10. The material support net 11 is welded to the inner diameter of the positioning plate 10. The triangular support partition 12 is welded to the material support net 11 at even intervals. The positioning plate 11 installed inside the anti-sticking processing cylinder 2 forms an air gap through the alloy support rod 9 to prevent sticking. The material support net 11 holds the material. The triangular design of the triangular support partition 12 can form gaps when the material is stacked to prevent the material from sticking.
[0014] The foot-operated emergency brake switch 7 consists of an emergency brake switch 13, a reset spring 14, a brake push plate 15, and an arc-shaped foot-operated docking plate 16. The brake push plate 15 is positioned and docked with the outer shell of the emergency brake switch 13 through the reset spring 14. The arc-shaped foot-operated docking plate 16 is fixedly installed on the outer side of the brake push plate 15 by screws. When an emergency is detected, kicking the arc-shaped foot-operated docking plate 16 drives the brake push plate 15 to move inward, triggering the emergency brake switch 13 to perform emergency braking and power cut-off.
[0015] A trigger push rod is installed on the inner side of the brake push plate 15 at the same position as the emergency brake switch 13 button. The trigger push rod triggers the emergency brake switch 13 button to achieve emergency power cut-off.
[0016] Specific usage: A semi-continuous intermittent tower production device utilizes the series mode production process of intermittent towers. The positioning plate installed inside the anti-sticking processing cylinder forms an air gap through alloy support rods to prevent sticking. The material support net holds the material, and the triangular support partition has a triangular design that can form gaps when the material is stacked to prevent the material from sticking. In case of an emergency, kicking the arc-shaped foot pedal docking plate drives the brake push plate to move inward, which triggers the push rod to trigger the emergency brake switch button to form an emergency power cut-off to ensure production safety.
[0017] The above description is a preferred embodiment of the present utility model. For those skilled in the art, any changes, modifications, substitutions and variations made to the implementation methods without departing from the principles and spirit of the present utility model, based on the teachings of the present utility model, still fall within the protection scope of the present utility model.
Claims
1. A semi-continuous intermittent tower production apparatus, characterized in that, The equipment includes a processing vessel (1), an anti-sticking processing cylinder (2), a sealed cover plate (3), a catalytic column (4), a pipeline (5), a distillation tube (6), and a foot-operated emergency brake switch (7). The processing vessel (1) is equipped with an anti-sticking processing cylinder (2). The sealed cover plate (3) at the upper end is connected to the catalytic column (4). The catalytic column (4) is connected to the distillation tube (6) through the pipeline (5). The foot-operated emergency brake switch (7) is electrically connected and positioned at the bottom of the processing vessel (1).
2. The intermittent tower semi-continuous production apparatus according to claim 1, characterized in that: The anti-sticking processing cylinder (2) is composed of a storage cylinder (8), an alloy support rod (9), a positioning plate (10), a material support net (11), and a triangular support partition (12). The storage cylinder (8) has a positioning plate (10) installed at the bottom of its inner diameter. The positioning plate (10) has an alloy support rod (9) welded to its bottom. The positioning plate (10) has a material support net (11) welded to its inner diameter. The material support net (11) has triangular support partitions (12) welded at even intervals.
3. The intermittent tower semi-continuous production apparatus according to claim 1, characterized in that: The foot-operated emergency brake switch (7) consists of an emergency brake switch (13), a reset spring (14), a brake push plate (15), and an arc-shaped foot-operated docking plate (16). The brake push plate (15) is positioned and docked with the outer shell of the emergency brake switch (13) through the reset spring (14). The arc-shaped foot-operated docking plate (16) is fixedly installed on the outside of the brake push plate (15) by screws.
4. The intermittent tower semi-continuous production apparatus according to claim 3, characterized in that: A trigger push rod is installed on the inner side of the brake push plate (15) at the same position as the emergency brake switch (13) button.