A bottle flake continuous crystallization machine

CN224853828UActive Publication Date: 2026-10-16CIXI JIANGNAN CHEM FIBER
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Patent Information

Application Number
CN202521956582.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-11
Publication Date
2026-10-16
Estimated Expiration
2035-09-11

AI Technical Summary

Technical Problem

针对现有技术中存在的问题,本实用新型提供了一种瓶片连续结晶机,以解决背景技术中提到的现有的瓶片连续结晶机在角度调节机制方面存在严重的技术缺陷的技术问题

Benefits of technology

1、转动组件采用旋转架与固定架的转动连接设计,配合气缸驱动机构,实现了结晶机本体的精确角度调节,这种动力辅助式调节机制大大提高了角度调整的精度和稳定性,确保了结晶过程在最佳工作角度下进行,提升了产品质量的一致性。

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Abstract

The utility model discloses a kind of bottle piece continuous crystallization machines, including fixed frame, rotating assembly is provided on the fixed frame, the rotating assembly includes rotary frame and hinged seat, the rotary frame is rotatably connected on fixed frame, the hinged seat is arranged on fixed frame, cylinder is installed on the hinged seat, the output end of the cylinder is hinged with rotary frame, rotary frame is installed and is equipped with rotating rod, the rotating rod is rotatably connected with fixed frame, fixed frame is installed and is equipped with mounting plate, rotary frame is installed and is equipped with rotating plate, fixed component is provided between the mounting plate and rotating plate, the fixed component includes fixed sleeve and fixed rod, the fixed sleeve is fixedly installed on mounting plate, the fixed rod is slidably connected on mounting plate and rotating plate, fixed plate is connected and is equipped on the fixed rod, to solve the technical problem that the existing bottle piece continuous crystallization machine in the background art has serious technical defects in angle adjusting mechanism.
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Description

Technical Field

[0001] This utility model relates to the field of crystallizer technology, and more specifically, to a continuous crystallizer for bottle flakes. Background Technology

[0002] In the field of modern chemical production and material processing, the continuous crystallizer for bottle flakes is a key piece of equipment whose performance directly affects product quality and production efficiency. However, the existing continuous crystallizer for bottle flakes has serious technical defects in its angle adjustment mechanism, which makes it difficult for operators to easily complete the necessary angle adjustment process, severely restricting the improvement of production efficiency and product quality.

[0003] When adjusting the working angle, the process of fixing and releasing the mounting plate and the rotating plate in the existing continuous crystallizer for bottle flakes is extremely cumbersome, which has become a major bottleneck affecting the efficiency of the equipment. The traditional fixing method usually adopts a multi-point bolt locking structure, and the operator needs to use special tools to loosen multiple fixing points one by one. The whole process is not only time-consuming but also prone to errors.

[0004] After the angle adjustment is completed, the existing crystallizer also has serious defects in the process of re-fixing between the mounting plate and the rotating plate. It cannot quickly complete the fixing operation, which greatly reduces the practicality and production efficiency of the equipment. The traditional fixing method requires the operator to accurately align multiple fixing points and tighten them one by one. The process is cumbersome and it is difficult to ensure uniform force. Utility Model Content

[0005] (a) Technical problems to be solved In view of the problems existing in the prior art, this utility model provides a continuous crystallizer for bottle flakes to solve the technical problem mentioned in the background art that the existing continuous crystallizers for bottle flakes have serious technical defects in terms of angle adjustment mechanism.

[0006] (II) Technical Solution To achieve the above objectives, this utility model provides the following technical solution: a continuous crystallizer for bottle flakes, comprising a fixed frame, a rotating assembly on the fixed frame, the rotating assembly including a rotating frame and a hinge seat, the rotating frame being rotatably connected to the fixed frame, the hinge seat being disposed on the fixed frame, a cylinder being mounted on the hinge seat, the output end of the cylinder being hinged to the rotating frame, a rotating rod being mounted on the rotating frame, the rotating rod being rotatably connected to the fixed frame, an mounting plate being mounted on the fixed frame, a rotating plate being mounted on the rotating frame, a fixing assembly being disposed between the mounting plate and the rotating plate, the fixing assembly including a fixing sleeve and a fixing rod, the fixing sleeve being fixedly mounted on the mounting plate, the fixing rod being slidably connected to the mounting plate and the rotating plate, a fixing plate being connected to the fixing rod, and the fixing plate abutting against the rotating plate.

[0007] The present invention is further configured such that a crystallizer body is mounted on the rotating frame, a coupling is mounted on the crystallizer body, a motor is mounted on one end of the coupling, a stirring rod is connected to the output end of the coupling, a stirring plate is mounted on the stirring rod, and a stirring blade is connected to one end of the stirring rod. The coordinated use of the various components facilitates the rotation of the stirring blade.

[0008] The present invention is further configured such that an outer layer is installed on the crystallizer body, a heating wire is provided between the outer layer and the crystallizer body, a feed pipe is installed at one end of the crystallizer body, and a discharge pipe is connected through the outer layer at the other end of the crystallizer body. A valve body is installed on the discharge pipe. The cooperation of each component facilitates the completion of the material discharge process.

[0009] The present invention is further configured such that a fixing hole is provided on the rotating plate, the fixing hole is adapted to the fixing rod, and a movable sleeve is slidably connected on the fixing sleeve, so that the movement of the movable sleeve is facilitated by the cooperation of the various components.

[0010] The present invention is further configured such that a movable plate is connected to the movable sleeve, a movable rod is connected to the movable plate, a connecting plate is connected to the movable rod, and an insertion rod is connected to the connecting plate. The cooperation of the various components facilitates the completion of the movement process of the movable rod.

[0011] The present invention is further configured such that a control component is provided on the fixed sleeve, the control component including a rotating ring and a control plate, the rotating ring being rotatably connected to the fixed sleeve, and the control plate being connected to the rotating ring, thereby facilitating the completion of the rotation process of the rotating ring through the cooperative use of each component.

[0012] The present invention is further configured such that a placement plate is installed on the fixed sleeve, a rotating rod is connected to the control plate, the rotating rod is slidably connected to the placement plate, a second spring is sleeved on the rotating rod, the two ends of the second spring are connected to the control plate and the placement plate, the insertion rod is inserted into the rotating ring, and a rotating groove is provided on the rotating ring. The cooperation of each component facilitates the completion of the compression process of the second spring.

[0013] The present invention is further configured such that a rotating block is slidably connected to the rotating groove, a locking block is connected to the rotating block, a third spring is connected between the locking block and the fixing sleeve, and a locking groove is opened on the fixing rod, the locking groove being adapted to the locking block. The cooperation of each component facilitates the completion of the compression process of the third spring.

[0014] (III) Beneficial Effects Compared with the prior art, this utility model provides a continuous crystallizer for bottle flakes, which has the following beneficial effects: 1. The rotating component adopts a rotating connection design between the rotating frame and the fixed frame, and in conjunction with the cylinder drive mechanism, it realizes precise angle adjustment of the crystallizer body. This power-assisted adjustment mechanism greatly improves the accuracy and stability of angle adjustment, ensures that the crystallization process is carried out at the optimal working angle, and improves the consistency of product quality.

[0015] 2. The fixing component adopts a sliding connection design of fixing sleeve and fixing rod, combined with the abutment structure of fixing plate and rotating plate, to achieve a fast and reliable fixing function. This design greatly simplifies the fixing process, reduces operation steps, and improves production efficiency. The large-area abutment design of fixing plate and rotating plate ensures uniform force distribution at fixing point and effectively avoids local stress concentration.

[0016] 3. The control components achieve centralized control of the fixed state through the coordinated action of the rotating ring and the control board. This integrated control design allows the operator to complete complex locking and unlocking processes with simple operations, greatly simplifying the operation process and improving work efficiency. Spring designs are used in many places in the system, such as the second spring on the rotating rod and the third spring between the locking block and the fixed sleeve. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of a continuous crystallizer for bottle flakes according to this utility model; Figure 2 This is a side view of the structure of this utility model; Figure 3 This is a cross-sectional view of the structure of this utility model; Figure 4 This is a partial structural schematic diagram of the present invention; Figure 5 This is a schematic diagram of the fixing component in this utility model; Figure 6 This is a cross-sectional view of the fixing component in this utility model; Figure 7 This is a schematic diagram of the control component in this utility model; Figure 8 This is a cross-sectional view of the control component in this utility model.

[0018] In the diagram: 1. Fixed frame; 2. Rotating frame; 3. Hinge seat; 4. Cylinder; 5. Rotating rod; 6. Mounting plate; 7. Rotating plate; 8. Fixed sleeve; 9. Fixed rod; 10. Fixed plate; 11. Crystallizer body; 12. Coupling; 13. Motor; 14. Stirring rod; 15. Stirring plate; 16. Stirring blade; 17. Outer layer; 18. Heating wire; 19. Feed pipe; 20. Discharge pipe; 21. Valve body; 22. Fixed hole; 23. Moving sleeve; 24. Moving plate; 25. Moving rod; 26. Connecting plate; 27. Insertion rod; 28. Rotating ring; 29. ​​Control plate; 31. Placement plate; 32. Rotating rod; 33. Second spring; 34. Rotating groove; 35. Rotating block; 36. Clamping block; 37. Third spring; 38. Clamping groove. Detailed Implementation

[0019] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0020] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.

[0021] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.

[0022] Please see Figures 1-8 A continuous crystallizer for bottle flakes includes a fixed frame 1, on which a rotating assembly is provided. The rotating assembly includes a rotating frame 2 and a hinge seat 3. The rotating frame 2 is rotatably connected to the fixed frame 1. The hinge seat 3 is provided on the fixed frame 1 and a cylinder 4 is mounted on the hinge seat 3. The output end of the cylinder 4 is hinged to the rotating frame 2. A rotating rod 5 is mounted on the rotating frame 2 and is rotatably connected to the fixed frame 1. An mounting plate 6 is mounted on the fixed frame 1, and a rotating plate 7 is mounted on the rotating frame 2. A fixing assembly is provided between the mounting plate 6 and the rotating plate 7. The fixing assembly includes a fixing sleeve 8 and a fixing rod 9. The fixing sleeve 8 is fixedly mounted on the mounting plate 6, and the fixing rod 9 is slidably connected to the mounting plate 6 and the rotating plate 7. A fixing plate 10 is connected to the fixing rod 9 and abuts against the rotating plate 7.

[0023] A crystallizer body 11 is mounted on the rotating frame 2. A coupling 12 is mounted on the crystallizer body 11. A motor 13 is mounted on one end of the coupling 12. A stirring rod 14 is connected to the output end of the coupling 12. A stirring plate 15 is mounted on the stirring rod 14. A stirring blade 16 is connected to one end of the stirring rod 14.

[0024] An outer layer 17 is installed on the crystallizer body 11. A heating wire 18 is provided between the outer layer 17 and the crystallizer body 11. A feed pipe 19 is installed at one end of the crystallizer body 11. A discharge pipe 20 is connected to the other end of the crystallizer body 11 through the outer layer 17. A valve body 21 is installed on the discharge pipe 20.

[0025] The rotating plate 7 has a fixing hole 22, which is adapted to the fixing rod 9. The fixing sleeve 8 is slidably connected to the movable sleeve 23.

[0026] A movable plate 24 is connected to the movable sleeve 23, a movable rod 25 is connected to the movable plate 24, a connecting plate 26 is connected to the movable rod 25, and an insertion rod 27 is connected to the connecting plate 26.

[0027] In this embodiment, the material is injected into the crystallizer body 11 along the feed pipe 19. The crystallizer body 11 is heated by the heating wire 18 inside the outer layer 17. The motor 13 is started, which drives the coupling 12, thereby rotating the stirring rod 14. When the rod rotates, the stirring plate 15 and the stirring blade 16 rotate, thus fully stirring the material. After stirring, the material is discharged along the discharge pipe 20. The discharge rate is controlled by the valve body 21. When the angle of the crystallizer body 11 needs to be adjusted, the moving sleeve 23 slides along the fixed sleeve 8. When sliding, the moving rod 25 on the moving plate 24 and the connecting plate 26 move together, thereby removing the insertion rod 27 on the connecting plate 26 from the rotating ring 28 and releasing the fixing of the rotating ring 28. At this time, the rotating ring 28 rotates along the fixed sleeve 8.

[0028] Please see Figure 5-8 As an embodiment of a continuous crystallizer for bottle flakes, the control component is provided on the fixed sleeve 8. The control component includes a rotating ring 28 and a control plate 29. The rotating ring 28 is rotatably connected to the fixed sleeve 8, and the control plate 29 is connected to the rotating ring 28.

[0029] A placement plate 31 is installed on the fixed sleeve 8, and a rotating rod 32 is connected to the control plate 29. The rotating rod 32 is slidably connected to the placement plate 31. A second spring 33 is sleeved on the rotating rod 32. The two ends of the second spring 33 are connected to the control plate 29 and the placement plate 31. An insertion rod 27 is inserted into the rotating ring 28, and a rotating groove 34 is opened on the rotating ring 28.

[0030] A rotating block 35 is slidably connected to the rotating groove 34, and a locking block 36 is connected to the rotating block 35. A third spring 37 is connected between the locking block 36 and the fixing sleeve 8. A locking groove 38 is opened on the fixing rod 9, and the locking groove 38 is adapted to the locking block 36.

[0031] More specifically, when the rotating ring 28 is rotated, the adjusting rotating block 35 rotates along the rotating groove 34, causing the locking block 36 on the adjusting rotating block 35 to move. During the movement, the third spring 37 between the fixed sleeve 8 and the locking block 36 is compressed, thereby removing the locking block 36 from the locking groove 38 of the fixed rod 9, thus releasing the fixation between the fixed rod 9 and the fixed sleeve 8. Then, the fixed rod 9 is removed from the fixed sleeve 8, the mounting plate 6, and the rotating plate 7. Next, by starting the cylinder 4, the rotating frame 2 at the output end is driven to rotate along the fixed frame 1, thereby facilitating the angle adjustment process of the crystallizer body 11. After adjusting to the appropriate position, the fixed rod 9 is then inserted along the fixing hole 22 on the rotating plate 7, thereby completing the fixing process between the fixed sleeve 8, the mounting plate 6, and the rotating plate 7.

[0032] In summary, during the use or operation of the overall equipment: the material is injected into the crystallizer body 11 along the feed pipe 19. The heating wire 18 on the inner side of the outer layer 17 is used to heat the crystallizer body 11. The motor 13 is started, which drives the coupling 12, thereby rotating the stirring rod 14. When it rotates, it causes the stirring plate 15 and stirring blade 16 to rotate, thereby completing the thorough mixing of the material. After the mixing is completed, the material is discharged along the discharge pipe 20. The discharge rate is controlled by the valve body 21. When the angle of the crystallizer body 11 needs to be adjusted, the moving sleeve 23 is slid along the fixed sleeve 8. When sliding, the moving rod 25 on the moving plate 24 and the connecting plate 26 move together, thereby removing the insertion rod 27 on the connecting plate 26 from the rotating ring 28, releasing the fixing of the rotating ring 28. At this time, the rotating ring 28 rotates along the fixed sleeve 8.

[0033] When the rotating ring 28 is rotated, the adjusting rotating block 35 rotates along the rotating groove 34, causing the locking block 36 on the adjusting rotating block 35 to move. During the movement, the third spring 37 between the fixed sleeve 8 and the locking block 36 is compressed, thereby removing the locking block 36 from the locking groove 38 of the fixed rod 9, thus releasing the fixation between the fixed rod 9 and the fixed sleeve 8. Then, the fixed rod 9 is removed from the fixed sleeve 8, the mounting plate 6, and the rotating plate 7. Next, by starting the cylinder 4, the rotating frame 2 at the output end is driven to rotate along the fixed frame 1, thereby facilitating the angle adjustment process of the crystallizer body 11. After adjusting to the appropriate position, the fixed rod 9 is then inserted along the fixing hole 22 on the rotating plate 7, thereby completing the fixing process between the fixed sleeve 8, the mounting plate 6, and the rotating plate 7.

[0034] Of all the solutions mentioned above, those involving the connection between two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other known connection methods, which will not be elaborated here. For all the fixed connections mentioned above, welding is preferred. Although embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.

Claims

1. A continuous crystallizer for bottle flakes, comprising a fixed frame (1), characterized in that: A rotating assembly is provided on the fixed frame (1). The rotating assembly includes a rotating frame (2) and a hinge seat (3). The rotating frame (2) is rotatably connected to the fixed frame (1). The hinge seat (3) is provided on the fixed frame (1). A cylinder (4) is installed on the hinge seat (3). The output end of the cylinder (4) is hinged to the rotating frame (2). A rotating rod (5) is installed on the rotating frame (2). The rotating rod (5) is rotatably connected to the fixed frame (1). An mounting plate (6) is installed on the mounting plate (6), and a rotating plate (7) is installed on the rotating frame (2). A fixing component is provided between the mounting plate (6) and the rotating plate (7). The fixing component includes a fixing sleeve (8) and a fixing rod (9). The fixing sleeve (8) is fixedly installed on the mounting plate (6), and the fixing rod (9) is slidably connected to the mounting plate (6) and the rotating plate (7). A fixing plate (10) is connected to the fixing rod (9), and the fixing plate (10) abuts against the rotating plate (7).

2. The continuous crystallizer for bottle flakes according to claim 1, characterized in that: The rotating frame (2) is equipped with a crystallizer body (11), and a coupling (12) is installed on the crystallizer body (11). A motor (13) is installed at one end of the coupling (12), and a stirring rod (14) is connected to the output end of the coupling (12). A stirring plate (15) is installed on the stirring rod (14), and a stirring blade (16) is connected to one end of the stirring rod (14).

3. A continuous crystallizer for bottle flakes according to claim 2, characterized in that: An outer layer (17) is installed on the crystallizer body (11), and a heating wire (18) is provided between the outer layer (17) and the crystallizer body (11). A feed pipe (19) is installed at one end of the crystallizer body (11), and a discharge pipe (20) is connected through the outer layer (17) at the other end of the crystallizer body (11). A valve body (21) is installed on the discharge pipe (20).

4. A continuous crystallizer for bottle flakes according to claim 3, characterized in that: The rotating plate (7) has a fixing hole (22) that is adapted to the fixing rod (9), and the fixing sleeve (8) is slidably connected to the moving sleeve (23).

5. A continuous crystallizer for bottle flakes according to claim 4, characterized in that: A movable plate (24) is connected to the movable sleeve (23), a movable rod (25) is connected to the movable plate (24), a connecting plate (26) is connected to the movable rod (25), and an insertion rod (27) is connected to the connecting plate (26).

6. A continuous crystallizer for bottle flakes according to claim 5, characterized in that: The fixed sleeve (8) is provided with a control component, which includes a rotating ring (28) and a control plate (29). The rotating ring (28) is rotatably connected to the fixed sleeve (8), and the control plate (29) is connected to the rotating ring (28).

7. A continuous crystallizer for bottle flakes according to claim 6, characterized in that: A placement plate (31) is installed on the fixed sleeve (8), and a rotating rod (32) is connected to the control plate (29). The rotating rod (32) is slidably connected to the placement plate (31). A second spring (33) is sleeved on the rotating rod (32). The two ends of the second spring (33) are connected to the control plate (29) and the placement plate (31). The insertion rod (27) is inserted into the rotating ring (28), and a rotating groove (34) is opened on the rotating ring (28).

8. A continuous crystallizer for bottle flakes according to claim 7, characterized in that: A rotating block (35) is slidably connected to the rotating groove (34), and a locking block (36) is connected to the rotating block (35). A third spring (37) is connected between the locking block (36) and the fixing sleeve (8). A locking groove (38) is opened on the fixing rod (9), and the locking groove (38) is adapted to the locking block (36).