Soluble mango freeze-dried pulp fractionating device

Abstract

The utility model relates to food processing equipment technical field discloses a soluble mango freeze-dried fruit pulp layered formula filter device, including filter drum, feed pipe, discharge pipe, driving motor and support foot, the feed pipe sets up at the top of filter drum, the discharge pipe is installed in the bottom of filter drum one end, the driving motor fixed connection in the middle of filter drum top, the support foot fixed connection is in the bottom of filter drum, the filter drum includes the cylinder, filter piece, rotating rod and cleaning spare, the filter piece is installed in the inside of cylinder, the rotating rod rotates and is installed in the inside of filter piece, the cleaning spare is connected to the outside of rotating rod with sleeve joint. This soluble mango freeze-dried fruit pulp layered formula filter device, through U type frame can concentrate mango freeze-dried fruit pulp to filter plate, and the convenient filtration is carried out, and the bottom adopts the design of mounting frame and fastening bolt, and it is convenient to replace filter plate, guarantees the efficiency of filtration.

Description

Technical Field

[0001] This utility model relates to the field of food processing equipment technology, specifically to a layered filtration device for soluble mango freeze-dried pulp. Background Technology

[0002] Soluble mango freeze-dried pulp is a food ingredient that can be rapidly dissolved in water and is made from fresh mangoes through processes such as pulping, enzymatic hydrolysis, concentration, and freeze-drying. It is widely used in beverages, baking, and meal replacements. In its production process, the filtration of the pulp is crucial. If the filtration is not thorough, the mango fiber, peel fragments, seed shell particles, and colloidal impurities generated during processing will not only affect the dissolution rate and clarity of the freeze-dried pulp, but may also lead to problems such as clumping and rough taste in the freeze-dried product, reducing product quality and market competitiveness.

[0003] Mango freeze-dried pulp has a certain viscosity after concentration. Traditional filtration equipment often has a straight cylindrical inlet design. After the pulp enters the filtration chamber, it tends to concentrate in a local area, resulting in uneven force on the surface of the filter medium. Some areas of the filter layer are overloaded and clogged, while other areas are not fully utilized. This not only reduces filtration efficiency but also destroys the effective components in the pulp due to excessive local pressure, affecting the nutritional value of the product. Summary of the Invention

[0004] The purpose of this invention is to provide a layered filtration device for soluble freeze-dried mango pulp to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a layered filtration device for soluble freeze-dried mango pulp, comprising a filter cylinder, a feed pipe, a discharge pipe, a drive motor, and support feet. The feed pipe is disposed at the top of the filter cylinder, the discharge pipe is installed at the bottom of one end of the filter cylinder, the drive motor is fixedly connected to the middle of the top of the filter cylinder, and the support feet are fixedly connected to the bottom of the filter cylinder.

[0006] The filter cartridge includes a cylinder body, a filter element, a rotating rod, and a cleaning element. The filter element is installed inside the cylinder body, the rotating rod is rotatably installed inside the filter element, and the cleaning element is sleeved and connected to the outside of the rotating rod. The top of the rotating rod passes through the cylinder body and is fixedly connected to the output shaft of the drive motor. The drive motor drives the rotating rod to rotate, causing the cleaning element to rotate on the filter element, ensuring uniform filtration force, avoiding concentrated clogging, and ensuring efficient utilization within the filtration area.

[0007] Preferably, the filter element includes a U-shaped frame, a mounting frame, a filter plate, a fastening bolt, a cleaning valve, and a slag discharge pipe. The U-shaped frame is fixedly connected to the inside of the cylinder, the mounting frame is installed at the bottom of the U-shaped frame, the filter plate is fixedly connected to the inside of the mounting frame, the fastening bolt passes through the mounting frame and is screwed to the bottom of the U-shaped frame, the cleaning valve is installed on one side of the U-shaped frame, and the slag discharge pipe flange is connected to one end of the cleaning valve. The U-shaped frame can concentrate the freeze-dried mango pulp onto the filter plate for easy filtration. The bottom design with a mounting frame and fastening bolt facilitates the replacement of the filter plate and ensures filtration efficiency.

[0008] Preferably, the cleaning component includes a sleeve, a mounting rod, a connecting rod, a bottom cleaning rod, and a side cleaning rod. The sleeve is fixedly connected to the outside of the rotating rod, the mounting rod is fixedly connected to the outside of the sleeve, the connecting rod is fixedly connected to the bottom of the mounting rod, the bottom cleaning rod is fixedly connected to the bottom of the connecting rod, and the side cleaning rod is fixedly connected to one end of the mounting rod and the bottom cleaning rod. One side of the side cleaning rod is in contact with the inner side of the U-shaped frame. The rotating rod drives the sleeve to rotate, thereby allowing the bottom cleaning rod and the side cleaning rod to rotate and clean the filter plate and the inner side of the U-shaped frame respectively, ensuring uniform filtration.

[0009] Preferably, the number of filter elements is three sets, which are evenly distributed inside the cylinder, and the filter aperture of the filter plates of the three sets of filter elements decreases from top to bottom.

[0010] Preferably, the inner wall of the cylinder is coated with an anti-sticking coating to prevent the fruit pulp from adhering to the inner wall of the cylinder.

[0011] Preferably, one end of the slag discharge pipe extends to the outside of the cylinder. When cleaning the internal residue with clean water, the impurities are discharged through the cleaning valve and the slag discharge pipe.

[0012] Preferably, the bottom of the support foot is provided with an anti-slip pad to ensure the stability of the equipment during use and to prevent the equipment from shifting due to the rotation of the rotating rod.

[0013] Compared with the prior art, the beneficial effects of this utility model are: 1. This soluble mango freeze-dried pulp layered filtration device uses a U-shaped frame to concentrate the mango freeze-dried pulp onto the filter plate for easy filtration. The bottom is designed with an installation frame and fastening bolts to facilitate filter plate replacement and ensure filtration efficiency.

[0014] 2. This soluble mango freeze-dried pulp layered filtration device uses a rotating rod to drive the sleeve to rotate, thereby allowing the bottom cleaning rod and side cleaning rod to rotate and clean the inner side of the filter plate and U-shaped frame, ensuring uniform filtration. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the structure of the filter cartridge of this utility model; Figure 3 This is a schematic diagram of the structure of the filter element of this utility model; Figure 4 This is a schematic diagram of the cleaning component of this utility model.

[0016] The markings in the diagram are: 1. Filter cylinder; 2. Feed pipe; 3. Discharge pipe; 4. Drive motor; 5. Support foot; 101. Cylinder body; 102. Filter element; 103. Rotating rod; 104. Cleaning element; 110. U-shaped frame; 111. Mounting frame; 112. Filter plate; 113. Fastening bolt; 114. Cleaning valve; 115. Slag discharge pipe; 120. Sleeve; 121. Mounting rod; 122. Connecting rod; 123. Bottom cleaning rod; 124. Side cleaning rod. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] Please see Figure 1-4 This utility model provides the following technical solution: a layered filtration device for soluble freeze-dried mango pulp, including a filter cylinder 1, a feed pipe 2, a discharge pipe 3, a drive motor 4, and a support foot 5. The feed pipe 2 is located at the top of the filter cylinder 1, the discharge pipe 3 is installed at the bottom of one end of the filter cylinder 1, the drive motor 4 is fixedly connected to the middle of the top of the filter cylinder 1, and the support foot 5 is fixedly connected to the bottom of the filter cylinder 1. The bottom of the support foot 5 is provided with an anti-slip pad to ensure the stable use of the device and prevent the rotating rod 103 from rotating and causing the device to deviate.

[0019] The filter cartridge 1 includes a cylinder 101, filter elements 102, a rotating rod 103, and a cleaning element 104. The filter elements 102 are installed inside the cylinder 101, the rotating rod 103 is rotatably installed inside the filter elements 102, and the cleaning element 104 is sleeved and connected to the outside of the rotating rod 103. The top of the rotating rod 103 passes through the cylinder 101 and is fixedly connected to the output shaft of the drive motor 4. The drive motor 4 drives the rotating rod 103 to rotate, causing the cleaning element 104 to rotate on the filter elements 102, ensuring uniform filtration force and avoiding concentrated clogging, thus ensuring efficient utilization within the filtration area. There are three sets of filter elements 102, evenly distributed inside the cylinder 101. The filter aperture of the filter plates 112 of the three sets of filter elements 102 decreases from top to bottom. The inner wall of the cylinder 101 is coated with an anti-stick coating to prevent fruit pulp from adhering to the inner wall of the cylinder 101.

[0020] Filter element 102 includes a U-shaped frame 110, a mounting frame 111, a filter plate 112, a fastening bolt 113, a cleaning valve 114, and a slag discharge pipe 115. The U-shaped frame 110 is fixedly connected to the inside of the cylinder 101. The mounting frame 111 is installed at the bottom of the U-shaped frame 110. The filter plate 112 is fixedly connected to the inside of the mounting frame 111. The fastening bolt 113 passes through the mounting frame 111 and is screwed to the bottom of the U-shaped frame 110. The cleaning valve 114 is installed on one side of the U-shaped frame 110. On the side, the slag discharge pipe 115 is flanged and connected to one end of the cleaning valve 114. The freeze-dried mango pulp can be concentrated onto the filter plate 112 through the U-shaped frame 110 for easy filtration. The bottom is designed with a mounting frame 111 and fastening bolts 113 to facilitate the replacement of the filter plate 112 and ensure filtration efficiency. One end of the slag discharge pipe 115 extends to the outside of the cylinder 101. When using clean water to clean the internal residue, the impurities are discharged through the cleaning valve 114 and the slag discharge pipe 115.

[0021] The cleaning component 104 includes a sleeve 120, a mounting rod 121, a connecting rod 122, a bottom cleaning rod 123, and a side cleaning rod 124. The sleeve 120 is fixedly connected to the outside of the rotating rod 103, the mounting rod 121 is fixedly connected to the outside of the sleeve 120, the connecting rod 122 is fixedly connected to the bottom of the mounting rod 121, the bottom cleaning rod 123 is fixedly connected to the bottom of the connecting rod 122, and the side cleaning rod 124 is fixedly connected to one end of the mounting rod 121 and the bottom cleaning rod 123. One side of the side cleaning rod 124 is in contact with the inner side of the U-shaped frame 110. The rotating rod 103 drives the sleeve 120 to rotate, thereby allowing the bottom cleaning rod 123 and the side cleaning rod 124 to rotate and clean the inner side of the filter plate 112 and the U-shaped frame 110 respectively, ensuring uniform filtration.

[0022] In use, the freeze-dried mango pulp is poured into the filter cylinder 1 through the feed pipe 2, enters the U-shaped frame 110, and then collects above the filter plate 112. Then, the drive motor 4 drives the rotating rod 103 to rotate, causing the connecting rod 122 and the side cleaning rod 124 of the cleaning component 104 to rotate, so that the pulp is evenly dispersed, allowing the pulp to be filtered through the filter plate 112, while preventing impurities from clogging the filter plate 112. After filtration, the pulp is discharged from the discharge pipe 3.

[0023] All electrical components mentioned in this article are electrically connected to the controller and power supply. The control method of this utility model is controlled by the controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art. The power supply is also common knowledge in the art. Furthermore, this utility model is mainly used to protect mechanical devices, so the control method and circuit connection will not be explained in detail.

[0024] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A stratified filtration device for soluble freeze-dried mango pulp, comprising a filter cylinder (1), a feed pipe (2), a discharge pipe (3), a drive motor (4), and support feet (5), characterized in that: The feed pipe (2) is located at the top of the filter cylinder (1), the discharge pipe (3) is installed at the bottom of one end of the filter cylinder (1), the drive motor (4) is fixedly connected to the middle of the top of the filter cylinder (1), and the support foot (5) is fixedly connected to the bottom of the filter cylinder (1). The filter cartridge (1) includes a cylinder (101), a filter element (102), a rotating rod (103), and a cleaning element (104). The filter element (102) is installed inside the cylinder (101), the rotating rod (103) is rotatably installed inside the filter element (102), and the cleaning element (104) is sleeved and connected to the outside of the rotating rod (103). The top of the rotating rod (103) passes through the cylinder (101) and is fixedly connected to the output shaft of the drive motor (4). The filter element (102) includes a U-shaped frame (110), a mounting frame (111), a filter plate (112), a fastening bolt (113), a cleaning valve (114), and a slag discharge pipe (115). The U-shaped frame (110) is fixedly connected to the inside of the cylinder (101). The mounting frame (111) is installed at the bottom of the U-shaped frame (110). The filter plate (112) is fixedly connected to the inside of the mounting frame (111). The fastening bolt (113) passes through the mounting frame (111) and is connected to the bottom of the U-shaped frame (110) by a screw. The cleaning valve (114) is installed on one side of the U-shaped frame (110). The slag discharge pipe (115) is flanged and connected to one end of the cleaning valve (114). The cleaning component (104) includes a sleeve (120), a mounting rod (121), a connecting rod (122), a bottom cleaning rod (123), and a side cleaning rod (124). The sleeve (120) is fixedly connected to the outside of the rotating rod (103). The mounting rod (121) is fixedly connected to the outside of the sleeve (120). The connecting rod (122) is fixedly connected to the bottom of the mounting rod (121). The bottom cleaning rod (123) is fixedly connected to the bottom of the connecting rod (122). The side cleaning rod (124) is fixedly connected to one end of the mounting rod (121) and the bottom cleaning rod (123). One side of the side cleaning rod (124) is in contact with the inside of the U-shaped frame (110).

2. The stratified filtration device for soluble mango freeze-dried pulp according to claim 1, characterized in that: The number of filter elements (102) is three sets, which are evenly distributed inside the cylinder (101).

3. The stratified filtration device for soluble mango freeze-dried pulp according to claim 1, characterized in that: The inner wall of the cylinder (101) is coated with an anti-sticking coating.

4. The stratified filtration device for soluble mango freeze-dried pulp according to claim 2, characterized in that: One end of the slag discharge pipe (115) extends to the outside of the cylinder (101).

5. The stratified filtration device for soluble mango freeze-dried pulp according to claim 1, characterized in that: The bottom of the support foot (5) is provided with an anti-slip pad.

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