A continuous purifying and transferring device for liquid aluminum-silicon alloy

Abstract

The utility model discloses a kind of aluminium-silicon series alloy liquid continuous purification and transfer device, it is related to aluminium-silicon series alloy liquid production and processing device design technical field, including support frame, continuous purification unit and transfer unit, four support legs are provided on support frame, fixed mounting plate is provided between four support legs, transfer unit is provided on the fixed mounting plate, continuous purification unit includes connecting frame, purification box, inlet hopper, guide plate, purification raw material flow pipeline, purification gas storage tank and gas sending pump, two connecting frames are provided on the support frame, purification box is provided between two connecting frames, multiple equidistance guide plates are provided in the purification box, filtering is more thorough, improve the purity of aluminium-silicon series alloy liquid, after filtering, aluminium-silicon series alloy liquid transfer is more convenient, reduce production cost, reduce production time.

Description

Technical Field

[0001] This utility model relates to the technical field of aluminum-silicon alloy liquid production and processing equipment design, specifically an aluminum-silicon alloy liquid continuous purification and transfer device. Background Technology

[0002] Aluminum-silicon alloy melts are alloy melts with aluminum and silicon as the main components, with a silicon content typically between 4% and 13%. They are an important type of cast aluminum alloy. They exhibit good liquid fluidity and low shrinkage, making them widely used in the production of complex thin-walled castings. The excellent fluidity of aluminum-silicon alloy melts makes them suitable for casting complex-shaped parts, such as engine blocks and automotive cylinder heads. Their low tendency to hot crack reduces the risk of defects during the casting process, making them particularly suitable for precision casting processes.

[0003] During the production of aluminum-silicon alloy liquid, various impurities exist inside, affecting the material properties and making it inconvenient to handle the raw materials after production, thus affecting processing efficiency. In order to facilitate production and processing, a continuous purification and transfer device for aluminum-silicon alloy liquid is needed.

[0004] Existing continuous purification and transfer devices for aluminum-silicon alloy liquids suffer from incomplete filtration, affecting the purity of the aluminum-silicon alloy liquid. After filtration, the transfer of the aluminum-silicon alloy liquid is inconvenient, increasing production costs and time. Utility Model Content

[0005] The technical problem to be solved by this utility model is to overcome the existing defects and provide a continuous purification and transfer device for aluminum-silicon alloy liquid. The device can filter more thoroughly, improve the purity of aluminum-silicon alloy liquid, and make the transfer of aluminum-silicon alloy liquid more convenient after filtration, thereby reducing production costs and production time. It can effectively solve the problems in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a continuous purification and transfer device for aluminum-silicon alloy liquid, comprising a support frame, a continuous purification unit, and a transfer unit; Support frame: It is equipped with four support legs, and a fixed mounting plate is provided between the four support legs. A transfer unit is provided on the fixed mounting plate. Continuous purification unit: includes a connecting frame, purification box, feed funnel, guide plate, purified raw material flow pipe, purified gas storage tank, and air pump. Two connecting frames are mounted on the supporting frame, with the purification box positioned between them. Multiple equally spaced guide plates are installed inside the purification box. The right side of the purification box is fixedly connected to the air pump via a support plate. The right side of the purification box, located behind the air pump, is fixedly connected to the purified gas storage tank via a mounting base. A gas port on the air pump is connected to one end of an inlet pipe, the other end of which extends into the purified gas storage tank. An outlet on the air pump is connected to one end of an air delivery pipe, the other end of which extends into the purification box. The feed hole on the purification box is fixedly engaged with the feed funnel. A purified raw material flow pipe is located in front of the feed funnel on the purification box, with its lower end extending into the purification box. The input end of the air pump is electrically connected to the output end of an external power supply via an external control switch group.

[0007] The support frame is used to fix the mounting plate, which is used to fix the transfer unit. The connecting frame is used to fix the purification box, which is used to fix the aluminum-silicon alloy liquid for purification. The feed funnel is used to allow external raw materials to flow into the purification box. The guide plate is used to make the purified gas mix more evenly for convenient purification. The purified raw material flow pipe is used to allow the purified raw material to flow into the purification box. The air pump is used to provide power for the circulation of purified gas. The purified gas storage tank is used to store the purified gas for continuous purification.

[0008] Furthermore, the continuous purification unit also includes a filter box, a sealing cover, and a filter element. A rectangular hole is provided on the support frame at the position corresponding to the purification box. A filter box is installed in the rectangular hole. A cleaning hole is provided on the upper side of the filter box. The cleaning hole is fixedly engaged with the sealing cover. The lower side of the sealing cover is fixedly connected to the filter element through a fixing block. The filter element is installed inside the filter box.

[0009] The filter box is used to fix the filter element, which is used for filtration and continuous purification. The sealing cover is used for sealing and protection, and to fix the filter element, thereby enabling filtration and purification.

[0010] Furthermore, the continuous purification unit also includes a connecting pipe and a liquid outlet pipe. The liquid outlet hole on the filter box is fixedly connected to the liquid outlet pipe. A control valve is provided on the liquid outlet pipe. An inlet hole is provided on the sealing cover plate. One end of the connecting pipe is fixedly connected to the inlet hole. The other end of the connecting pipe extends into the purification box.

[0011] The connecting pipe is used to allow the purified aluminum-silicon alloy liquid to flow into the filter box, and the outlet pipe is used to allow the filtered aluminum-silicon alloy liquid to flow into the transfer box for transfer.

[0012] Furthermore, the transfer unit includes a guide rail, a movable slider, a movable fixing plate, a fixing buckle, and a connecting block. The fixed mounting plate is provided with a guide rail, which is placed externally. Multiple equally spaced movable sliders are slidably connected on the guide rail. Each movable slider is provided with an electric wheel, and each electric wheel is movably connected on a corresponding guide rail. Each movable slider is provided with a fixing buckle, and each fixing buckle is fixedly engaged with a corresponding connecting block through a pin. Each fixing buckle is provided with a movable fixing plate.

[0013] The guide rail and the movable slider work together to move and transport the material. The fixing buckle and the connecting block work together to fix the movable fixing plate. The movable fixing plate is used to fix the transport box, which facilitates the storage of aluminum-silicon alloy liquid and its transport.

[0014] Furthermore, the transfer unit also includes a transfer box and a protective cover plate. Each movable fixed plate is provided with a transfer box, and a protective cover plate is fixedly snapped into the opening of each transfer box.

[0015] The transfer box is used to store aluminum-silicon alloy liquid for transfer purposes. The protective cover is used to protect the liquid from spillage during the transfer process.

[0016] Furthermore, the transfer unit also includes an insulation layer, with an insulation layer provided on the outer surface of each transfer box.

[0017] The insulation layer uses insulation materials to keep the raw materials inside the transfer box warm, preventing the temperature from dropping, thus allowing for transportation and increasing storage time.

[0018] Compared with the prior art, the beneficial effects of this utility model are: 1. This continuous purification and transfer device for aluminum-silicon alloy liquid has the following advantages: It is equipped with a continuous purification unit, a connecting frame for fixing the purification box, the purification box for fixing the aluminum-silicon alloy liquid for purification, a feed funnel for allowing external raw materials to flow into the purification box, a guide plate for more uniform mixing of purified gas for convenient purification, a purified raw material flow pipe for allowing purified raw materials to flow into the purification box, an air pump for providing power for the circulation of purified gas, a purified gas storage tank for storing purified gas, a filter box for fixing the filter element for continuous purification, a sealing cover for sealing and protection and fixing the filter element, a connecting pipe for allowing the purified aluminum-silicon alloy liquid to flow into the filter box, and an outlet pipe for allowing the filtered aluminum-silicon alloy liquid to flow into the transfer box for continuous purification. 2. This continuous purification and transfer device for aluminum-silicon alloy liquid has the following advantages: It is equipped with a transfer unit, which moves and transfers the liquid through the cooperation of guide rails and movable sliders. The fixed buckle and connecting block are used to fix the movable fixed plate, which is used to fix the transfer box. The transfer box is used to store the aluminum-silicon alloy liquid for transfer. The protective cover is used for protection. The insulation layer uses insulation material to keep the raw materials in the transfer box warm and prevent the temperature from dropping, thus facilitating the transfer and handling. 3. This continuous purification and transfer device for aluminum-silicon alloy liquid has the following advantages: more thorough filtration, improving the purity of aluminum-silicon alloy liquid; after filtration, the transfer of aluminum-silicon alloy liquid is more convenient, reducing production costs and production time. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the front structure of this utility model; Figure 2 This is a partial cross-sectional view of the continuous purification unit of this utility model; Figure 3 This is a partial cross-sectional view of the filter box of this utility model; Figure 4 This is a partial cross-sectional view of the transfer unit of this utility model; Figure 5 This is a partial structural diagram of the movable slider of this utility model.

[0020] In the diagram: 1 Support frame, 2 Fixed mounting plate, 3 Continuous purification unit, 31 Connecting frame, 32 Purification box, 33 Feed hopper, 34 Guide plate, 35 Purified raw material flow pipeline, 36 Purified gas storage tank, 37 Air pump, 38 Filter box, 39 Sealing cover plate, 310 Filter element, 311 Connecting pipeline, 312 Liquid outlet pipeline, 4 Transfer unit, 41 Guide rail, 42 Moving slider, 43 Moving fixed plate, 44 Transfer box, 45 Insulation layer, 46 Protective cover plate, 47 Fixing buckle, 48 Connecting block. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-5 This embodiment provides a technical solution: a continuous purification and transfer device for aluminum-silicon alloy liquid, including a support frame 1, a continuous purification unit 3 and a transfer unit 4; Support frame 1: It is equipped with four support legs, and a fixed mounting plate 2 is provided between the four support legs. A transfer unit 4 is provided on the fixed mounting plate 2. Continuous purification unit 3 includes a connecting frame 31, a purification box 32, a feed funnel 33, a guide plate 34, a purified raw material flow pipe 35, a purified gas storage tank 36, and an air pump 37. Two connecting frames 31 are mounted on the support frame 1, with the purification box 32 positioned between them. Multiple equally spaced guide plates 34 are installed inside the purification box 32. The right side of the purification box 32 is fixedly connected to the air pump 37 via a support plate. The right side of the purification box 32, located behind the air pump 37, is fixedly connected to the purified gas storage tank 36 via a mounting base. The air pump 37... The gas port is connected to one end of the air inlet pipe, and the other end of the air inlet pipe extends into the purified gas storage tank 36. The air outlet on the air pump 37 is connected to one end of the air delivery pipe, and the other end of the air delivery pipe extends into the purification box 32. The feed hole on the purification box 32 is fixedly engaged with the feed funnel 33. A purified raw material flow pipe 35 is provided on the purification box 32 at the position in front of the feed funnel 33. The lower end of the purified raw material flow pipe 35 extends into the purification box 32. The input end of the air pump 37 is electrically connected to the output end of the external power supply through an external control switch group.

[0023] Support frame 1 is used to fix mounting plate 2, mounting plate 2 is used to fix transfer unit 4, connecting frame 31 is used to fix purification box 32, purification box 32 is used to fix aluminum-silicon alloy liquid for purification, feeding funnel 33 is used to allow external raw materials to flow into purification box 32, guide plate 34 is used to make the purified gas more uniform and convenient for purification, purification raw material flow pipe 35 is used to allow purified raw materials to flow into purification box 32, air pump 37 is used to provide power for the circulation of purified gas, and purified gas storage tank 36 is used to store purified gas for continuous purification.

[0024] The continuous purification unit 3 also includes a filter box 38, a sealing cover 39, and a filter element 310. A rectangular hole is provided on the support frame 1 at the position corresponding to the purification box 32. A filter box 38 is installed in the rectangular hole. A cleaning hole is provided on the upper side of the filter box 38. The cleaning hole is fixedly engaged with the sealing cover 39. The lower side of the sealing cover 39 is fixedly connected to the filter element 310 through a fixing block. The filter element 310 is installed in the filter box 38.

[0025] The filter box 38 is used to fix the filter element 310, which is used for filtration and continuous purification. The sealing cover 39 is used for sealing and protection, and to fix the filter element 310 for filtration and purification.

[0026] The continuous purification unit 3 also includes a connecting pipe 311 and an outlet pipe 312. The outlet hole on the filter box 38 is fixedly connected to the outlet pipe 312. A control valve is provided on the outlet pipe 312. An inlet hole is provided on the sealing cover plate 39. One end of the connecting pipe 311 is fixedly connected to the inlet hole. The other end of the connecting pipe 311 extends into the purification box 32.

[0027] The connecting pipe 311 is used to allow the purified aluminum-silicon alloy liquid to flow into the filter box 38, and the outlet pipe 312 is used to allow the filtered aluminum-silicon alloy liquid to flow into the transfer box 44 for transfer.

[0028] The transfer unit 4 includes a guide rail 41, a movable slider 42, a movable fixing plate 43, a fixing buckle 47, and a connecting block 48. The fixed mounting plate 2 is provided with a guide rail 41, which is placed externally. Multiple equally spaced movable sliders 42 are slidably connected on the guide rail 41. Each movable slider 42 is provided with an electric wheel, and each electric wheel is moved and connected on the corresponding guide rail 41. Each movable slider 42 is provided with a fixing buckle 47, and each fixing buckle 47 is fixedly engaged with the corresponding connecting block 48 through a pin. Each fixing buckle 47 is provided with a movable fixing plate 43.

[0029] The guide rail 41 and the movable slider 42 cooperate to move and transfer the material. The fixing buckle 47 and the connecting block 48 cooperate to fix the movable fixing plate 43. The movable fixing plate 43 is used to fix the transfer box 44, thereby facilitating the storage of aluminum-silicon alloy liquid and making it convenient for storage and transfer.

[0030] The transfer unit 4 also includes a transfer box 44 and a protective cover plate 46. Each movable fixed plate 43 is provided with a transfer box 44, and a protective cover plate 46 is fixedly snapped into the opening of each transfer box 44.

[0031] The transfer box 44 is used to store aluminum-silicon alloy liquid for transfer purposes, and the protective cover 46 is used for protection to prevent the aluminum-silicon alloy liquid from spilling during the transfer process.

[0032] The transfer unit 4 also includes an insulation layer 45, and each transfer box 44 has an insulation layer 45 on its outer surface.

[0033] The insulation layer 45 uses insulation material to keep the raw materials in the transfer box 44 warm, prevent the temperature from dropping, and thus increase the storage time during transportation.

[0034] The working principle of the continuous purification and transfer device for aluminum-silicon alloy liquid provided by this utility model is as follows: First, the connecting frame 31 is used to fix the purification box 32, which is used to fix the aluminum-silicon alloy liquid for purification. The feed funnel 33 is used to allow external raw materials to flow into the purification box 32. The guide plate 34 is used to make the purified gas more uniform and facilitate the purification process. The purified raw material flow pipe 35 is used to allow the purified raw material to flow into the purification box 32. The air pump 37 is used to provide power for the circulation of purified gas. The purified gas storage tank 36 is used to store the purified gas. The filter box 38 is used to fix the filter element 310, which is used for filtration for continuous purification. The sealing cover is used for further purification. Plate 39 is used for sealing and protection to fix filter element 310. Connecting pipe 311 is used to allow the purified aluminum-silicon alloy liquid to flow into filter box 38. Liquid outlet pipe 312 is used to allow the filtered aluminum-silicon alloy liquid to flow into transfer box 44. Then, it is moved and transferred by guide rail 41 and movable slider 42. Fixing buckle 47 and connecting block 48 are used to fix movable fixing plate 43. Movable fixing plate 43 is used to fix transfer box 44. Transfer box 44 is used to store aluminum-silicon alloy liquid for transfer. Protective cover plate 46 is used for protection. Insulation layer 45 is made of insulation material to keep the raw materials in transfer box 44 warm for transfer.

[0035] It is worth noting that the core chip of the external control switch group disclosed in the above embodiments is a PLC microcontroller, and the external control switch group controls the operation of the air pump 37 using a method commonly used in the prior art.

[0036] The above are merely embodiments of this utility model and do not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A continuous purification and transfer device for aluminum-silicon alloy liquid, characterized in that: It includes a support frame (1), a continuous purification unit (3), and a transfer unit (4); Support frame (1): It is provided with four support legs, and a fixed mounting plate (2) is provided between the four support legs. A transfer unit (4) is provided on the fixed mounting plate (2). The continuous purification unit (3) includes a connecting frame (31), a purification box (32), a feeding funnel (33), a guide plate (34), a purification raw material flow pipe (35), a purification gas storage tank (36), and an air pump (37). Two connecting frames (31) are mounted on the support frame (1), and a purification box (32) is positioned between the two connecting frames (31). Multiple equally spaced guide plates (34) are installed inside the purification box (32). The right side of the purification box (32) is fixedly connected to the air pump (37) via a support plate. The right side of the purification box (32), located behind the air pump (37), is fixedly connected to the purification gas storage tank (36) via a mounting base. The air pump... The gas hole on the pump (37) is connected to one end of the air inlet pipe, and the other end of the air inlet pipe extends into the purified gas storage tank (36). The air outlet on the air pump (37) is connected to one end of the air delivery pipe, and the other end of the air delivery pipe extends into the purification box (32). The feed hole on the purification box (32) is fixedly connected to the feed funnel (33). A purified raw material flow pipe (35) is provided on the purification box (32) at the position in front of the feed funnel (33). The lower end of the purified raw material flow pipe (35) extends into the purification box (32). The input end of the air pump (37) is electrically connected to the output end of the external power supply through an external control switch group.

2. The continuous purification and transfer device for aluminum-silicon alloy liquid according to claim 1, characterized in that: The continuous purification unit (3) also includes a filter box (38), a sealing cover (39) and a filter element (310). A rectangular hole is provided on the support frame (1) at the position corresponding to the purification box (32). A filter box (38) is provided in the rectangular hole. A cleaning hole is provided on the upper side of the filter box (38). The cleaning hole is fixedly connected to the sealing cover (39). The lower side of the sealing cover (39) is fixedly connected to the filter element (310) through a fixing block. The filter element (310) is set in the filter box (38).

3. The continuous purification and transfer device for aluminum-silicon alloy liquid according to claim 2, characterized in that: The continuous purification unit (3) also includes a connecting pipe (311) and an outlet pipe (312). The outlet hole on the filter box (38) is fixedly connected to the outlet pipe (312). A control valve is provided on the outlet pipe (312). An inlet hole is provided on the sealing cover plate (39). One end of the inlet hole is fixedly connected to the connecting pipe (311). The other end of the connecting pipe (311) extends into the purification box (32).

4. The continuous purification and transfer device for aluminum-silicon alloy liquid according to claim 1, characterized in that: The transfer unit (4) includes a guide rail (41), a movable slider (42), a movable fixing plate (43), a fixing buckle (47), and a connecting block (48). The fixed mounting plate (2) is provided with a guide rail (41), which is placed externally. Multiple movable sliders (42) with equal spacing are slidably connected on the guide rail (41). Each movable slider (42) is provided with an electric vehicle wheel, which moves and connects on the corresponding guide rail (41). Each movable slider (42) is provided with a fixing buckle (47), which is fixedly engaged with the corresponding connecting block (48) through a pin. Each fixing buckle (47) is provided with a movable fixing plate (43).

5. The continuous purification and transfer device for aluminum-silicon alloy liquid according to claim 4, characterized in that: The transfer unit (4) also includes a transfer box (44) and a protective cover plate (46). Each movable fixed plate (43) is provided with a transfer box (44), and a protective cover plate (46) is fixedly attached to the opening of each transfer box (44).

6. The continuous purification and transfer device for aluminum-silicon alloy liquid according to claim 5, characterized in that: The transfer unit (4) also includes an insulation layer (45), and each transfer box (44) has an insulation layer (45) on its outer surface.

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