Impurity filtering device for dairy product processing
Patent Information
- Application Number
- CN202522184111.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-16
- Publication Date
- 2026-10-16
- Estimated Expiration
- 2035-10-16
AI Technical Summary
[0002]在乳制品加工行业中确保产品的纯净度和质量是至关重要的环节,而杂质过滤则是保障乳制品品质的关键步骤,乳制品中可能混杂的杂质种类繁多,包括但不限于原料奶中本身含有的细小颗粒、运输及储存过程中引入的灰尘、设备磨损产生的碎屑等,这些杂质若不进行有效去除,不仅会影响乳制品的口感和外观,还可能对消费者的健康造成潜在威胁;
1.通过电动伸缩杆控制过滤箱进行往复式摆动,使乳制品在过滤过程中产生震荡,这种震荡作用能够加快乳制品在过滤网机构中的流动速度,促使杂质更快速地被过滤网机构截留从而显著提高了对乳制品中杂质的过滤速率。
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Figure CN224853914U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of dairy product impurity filtration technology, and in particular to an impurity filtration device for dairy product processing. Background Technology
[0002] Ensuring the purity and quality of products is crucial in the dairy processing industry, and impurity filtration is a key step in ensuring the quality of dairy products. There are many types of impurities that may be mixed in dairy products, including but not limited to fine particles naturally present in raw milk, dust introduced during transportation and storage, and debris generated by equipment wear. If these impurities are not effectively removed, they will not only affect the taste and appearance of dairy products, but may also pose a potential threat to consumers' health. Traditional methods for filtering impurities in dairy products mainly rely on static filtration equipment. This type of equipment typically filters dairy products through a stationary filter medium. This filtration method has limitations. During static filtration, the flow rate of dairy products on the filter medium is relatively slow, and impurities tend to accumulate on the surface of the filter medium, leading to a gradual increase in filtration resistance and a significant decrease in filtration efficiency. In order to overcome the shortcomings of traditional filtration methods and improve the efficiency and quality of impurity filtration in dairy products, it is particularly necessary to develop a new type of impurity filtration device for dairy processing, so as to provide the dairy processing industry with a more efficient and reliable impurity filtration solution. Utility Model Content
[0003] The purpose of this invention is to address the shortcomings of existing technologies by proposing an impurity filtration device for dairy processing.
[0004] To achieve the above objectives, the present invention adopts the following technical solution: A filter device for impurities in dairy processing includes a base and a filter box. A filter screen mechanism is installed in the mounting hole on the side of the filter box. The filter screen mechanism and the filter box are fixed together by a fastener. A support frame is fixed to the top outer wall of the base. A connecting plate is welded to one side of the outer wall of the support frame. A mounting frame is movably connected to the inner wall of the connecting plate via a pivot. The mounting frame is fixedly connected to the filter box.
[0005] As a further embodiment of this utility model: a mounting bracket 1 is fixed to the top outer wall of the base, a mounting bracket 2 is fixed to one side outer wall of the filter box, an electric telescopic rod is movably connected to the inner wall of the mounting bracket 1, and the output end of the electric telescopic rod is movably connected to the mounting bracket 2.
[0006] As a further embodiment of this utility model: the filter screen mechanism includes a pressure plate and a filter plate, which are welded and fixed together. A second rubber pad is fixed on the outer surface of the filter plate, and a first rubber pad is fixed on the inner wall of one side of the pressure plate.
[0007] As a further embodiment of this utility model: the fixing component includes an L-shaped plate and a rotating plate. The L-shaped plate is welded to the outer wall of one side of the filter box, and the rotating plate is movably connected to the inner wall of one side of the L-shaped plate. A threaded rod is threadedly connected to the surface of the rotating plate. A connecting plate two is fixed to one end of the threaded rod, and an insert is welded to one end of the connecting plate two. A slot for cooperating with the insert is opened on the side of the pressure plate.
[0008] As a further improvement of this utility model: a cover plate is fixed to the top outer wall of the filter box, and an entry hole is opened on the surface of the cover plate.
[0009] As a further embodiment of this utility model: a bracket is welded to the top outer wall of the support frame, and a flange is fixed to the top of the bracket by a fixing column. The bottom of the flange and the inlet hole on the surface of the cover plate are connected by a flexible hose.
[0010] As a further improvement of this utility model: a discharge pipe is welded to the outer wall of the bottom of the filter box, and a discharge valve is fixed to the bottom of the discharge pipe.
[0011] As a further improvement of this utility model, a controller is installed on the side of the support frame.
[0012] Compared with the prior art, the present invention provides an impurity filtration device for dairy product processing, which has the following beneficial effects: 1. The filter box is reciprocated by an electric telescopic rod, which causes the dairy products to vibrate during the filtration process. This vibration can accelerate the flow speed of the dairy products in the filter screen mechanism, and make the impurities be intercepted by the filter screen mechanism more quickly, thereby significantly improving the filtration rate of impurities in dairy products.
[0013] 2. The filter screen mechanism adopts a structure in which the pressure plate and the box-type filter plate are welded and fixed. The filter plate can be inserted and pulled out along the mounting holes on the side of the filter box. When the impurities collected in the filter plate reach a certain amount and need to be cleaned, the pressure plate and the filter plate can be pulled out as a whole to easily clean the impurities collected in the filter plate.
[0014] 3. The outer surface of the filter plate of the filter screen mechanism is fixed with a second rubber pad, and the inner wall of one side of the pressure plate is fixed with a first rubber pad. When the filter plate is inserted into the filter box, the second rubber pad and the first rubber pad can improve the sealing between the filter plate, the pressure plate and the inner surface of the filter box to prevent dairy product leakage.
[0015] The parts of this device not covered herein are the same as or can be implemented using existing technologies. This utility model has a simple structure and is easy to operate. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of an impurity filtration device for dairy processing proposed in this utility model. Figure 2 This is a side view structural diagram of an impurity filtration device for dairy processing proposed in this utility model; Figure 3 This is a schematic diagram of the main structure of the filter assembly of an impurity filtration device for dairy processing proposed in this utility model; Figure 4 This is an exploded view of the filter assembly of an impurity filtration device for dairy processing proposed in this utility model. Figure 5 This is a schematic diagram of the filter screen mechanism of an impurity filtration device for dairy product processing proposed in this utility model.
[0017] In the diagram: 1. Base; 2. Filter box; 3. Hose; 4. Bracket; 5. Support frame; 6. Controller; 7. Mounting bracket one; 8. Electric telescopic rod; 9. Mounting bracket two; 10. Connecting plate one; 11. Rubber pad one; 12. Mounting bracket three; 13. Flange; 14. Fixing column; 15. Cover plate; 16. Pressure plate; 17. L-shaped plate; 18. Discharge pipe; 19. Discharge valve; 20. Filter plate; 21. Connecting plate two; 22. Rotating plate; 23. Slot; 24. Threaded rod; 25. Insert block; 26. Rubber pad two. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0019] A device for filtering impurities in dairy processing, such as Figures 1 to 5 As shown, the system includes a base 1 and a filter box 2. A filter screen mechanism is installed by inserting a mounting hole on the side of the filter box 2. The filter screen mechanism and the filter box 2 are fixed together by fasteners. A support frame 5 is fixed to the top outer wall of the base 1 by bolts. A connecting plate 10 is welded to one side of the outer wall of the support frame 5. A mounting frame 12 is rotatably connected to the inner wall of the connecting plate 10 by a rotating shaft. The mounting frame 12 and the filter box 2 are fixed together by bolts. When it is necessary to filter impurities in dairy products, first connect the filter screen mechanism to the filter box 2 by insertion. Then, use fasteners to fix the filter screen mechanism and the filter box 2 to ensure the stability of the filter screen mechanism. Then, input the dairy products to be filtered into the filter box 2 from the top of the filter box 2, and use the filter screen mechanism to filter and retain the impurities in the dairy products. Because of the rotatable connection between the connecting plate 10 and the mounting frame 312, when the filter box 2 and the mounting frame 312 swing along the connecting plate 10 during the impurity filtration process, the dairy products vibrate during the filtration process, which can accelerate the filtration rate of impurities in the dairy products.
[0020] The outer wall of the top of the base 1 is fixed with a mounting bracket 7 by bolts, and the outer wall of one side of the filter box 2 is fixed with a mounting bracket 9 by bolts. The inner wall of the mounting bracket 7 is rotatably connected to an electric telescopic rod 8, and the output end of the electric telescopic rod 8 is rotatably connected to the mounting bracket 9. When it is necessary to drive the filter box 2 to swing left and right, the electric telescopic rod 8 is used to control its output end to reciprocate, so that the filter box 2 swings back and forth. The dairy products vibrate during the filtration process so that impurities in the dairy products can be filtered more quickly.
[0021] The filter screen mechanism includes a pressure plate 16 and a filter plate 20. The pressure plate 16 and the filter plate 20 are welded and fixed together. A second rubber pad 26 is fixed on the outer surface of the filter plate 20, and a first rubber pad 11 is fixed on the inner wall of one side of the pressure plate 16. The filter plate 20 has a box-like structure. When the filter plate 20 is inserted into the matching mounting hole on the side of the filter box 2, the rubber gasket 26 and rubber gasket 11 can improve the sealing between the filter plate 20 and the pressure plate 16 and the inner surface of the filter box 2. After the filter plate 20 filters the impurities in the dairy products, the filtered impurities will be collected and retained by the filter plate 20. When it is necessary to clean the impurities collected in the filter plate 20, the pressure plate 16 and the filter plate 20 can be pulled out along the filter box 2 to facilitate the cleaning of the impurities collected in the filter plate 20 by means such as rinsing.
[0022] The fastener includes an L-shaped plate 17 and a rotating plate 22. The L-shaped plate 17 is welded to the outer wall of one side of the filter box 2, and the rotating plate 22 is rotatably connected to the inner wall of one side of the L-shaped plate 17. A threaded rod 24 is threadedly connected to the surface of the rotating plate 22. A connecting plate 21 is fixed to one end of the threaded rod 24. An insert 25 is welded to one end of the connecting plate 21, and a slot 23 that mates with the insert 25 is opened on the side of the pressure plate 16. After the filter screen mechanism is inserted along the mounting hole on the side of the filter box 2, in order to ensure its stability with the filter box 2, the rotating plate 22 is rotated along the L-shaped plate 17. After the insert block 25 is rotated to a position directly opposite the slot 23, the threaded rod 24 is rotated to make the insert block 25 move laterally and insert it into the slot 23 until the rubber pad 11 and the side of the filter box 2 are tightly fitted.
[0023] The top outer wall of the filter box 2 is fixed with a cover plate 15 by screws, and an entry hole is provided on the surface of the cover plate 15. The cover plate 15 and the filter box 2 are designed to be detachable, which facilitates subsequent cleaning of the inside of the filter box 2. The inlet hole facilitates the input of dairy products to be filtered into the filter box 2.
[0024] The support frame 5 has a bracket 4 welded to its top outer wall. The top of the bracket 4 is fixed with a flange 13 by a fixing column 14. The bottom of the flange 13 and the inlet hole on the surface of the cover plate 15 are connected by a hose 3. The flange 13 can be fixed to the dairy product conveying pipeline (not shown) so that the dairy products can be conveyed to the filter box 2 through the flange 13 and the hose 3.
[0025] The filter box 2 has a discharge pipe 18 welded to the bottom outer wall, and a discharge valve 19 is fixed to the bottom of the discharge pipe 18 by bolts. When the discharge valve 19 is opened, the filtered dairy products can be discharged.
[0026] A controller 6 is installed on the side of the support frame 5; The controller 6 can control the output end of the electric telescopic rod 8 to reciprocate and drive the filter box 2 to swing left and right through an electrical connection, so that the dairy products vibrate during the filtration process, thereby accelerating the filtration rate of impurities. At the same time, it can control the discharge valve 19 to open and discharge the filtered dairy products.
[0027] Working principle: First, insert the filter screen mechanism along the mounting hole on the side of the filter box 2 and fix it securely with fasteners. Connect the filter screen mechanism to the external dairy product conveying pipeline through flange 13 so that the dairy product is conveyed to the inside of the filter box 2 through hose 3. The filter plate 20 of the filter screen mechanism will filter and trap impurities in the dairy product. The controller 6 controls the output end of the electric telescopic rod 8 to reciprocate, which will cause the filter box 2 to swing left and right, so that the dairy product will vibrate during the filtration process, thereby accelerating the impurity filtration rate. After filtration is completed, open the discharge valve 19 on the discharge pipe 18 at the bottom of the filter box 2 to discharge the filtered dairy product.
[0028] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A device for filtering impurities in dairy processing, comprising a base (1) and a filter box (2), characterized in that, The filter box (2) has a mounting hole on its side for installing a filter screen mechanism. The filter screen mechanism and the filter box (2) are fixed together by fasteners. A support frame (5) is fixed to the top outer wall of the base (1). A connecting plate (10) is welded to the outer wall of one side of the support frame (5). A mounting frame (12) is movably connected to the inner wall of the connecting plate (10) via a rotating shaft. The mounting frame (12) and the filter box (2) are fixedly connected. The base (1) has a mounting bracket 1 (7) fixed on the top outer wall, and a mounting bracket 2 (9) fixed on one side outer wall of the filter box (2). An electric telescopic rod (8) is movably connected to the inner wall of the mounting bracket 1 (7). The output end of the electric telescopic rod (8) is movably connected to the mounting bracket 2 (9).
2. The impurity filtration device for dairy product processing according to claim 1, characterized in that, The filter screen mechanism includes a pressure plate (16) and a filter plate (20). The pressure plate (16) and the filter plate (20) are welded and fixed together. A second rubber pad (26) is fixed on the outer surface of the filter plate (20), and a first rubber pad (11) is fixed on the inner wall of one side of the pressure plate (16).
3. The impurity filtration device for dairy product processing according to claim 2, characterized in that, The fasteners include an L-shaped plate (17) and a rotating plate (22). The L-shaped plate (17) is welded to the outer wall of one side of the filter box (2). The rotating plate (22) is movably connected to the inner wall of one side of the L-shaped plate (17). A threaded rod (24) is threadedly connected to the surface of the rotating plate (22). A connecting plate (21) is fixed to one end of the threaded rod (24). A plug (25) is welded to one end of the connecting plate (21). A slot (23) is provided on the side of the pressure plate (16) to cooperate with the plug (25).
4. The impurity filtration device for dairy product processing according to claim 1, characterized in that, The filter box (2) has a cover plate (15) fixed on the top outer wall, and an entry hole is provided on the surface of the cover plate (15).
5. The impurity filtration device for dairy processing according to claim 4, characterized in that, The support frame (5) has a bracket (4) welded to its top outer wall. The bracket (4) has a flange (13) fixed to its top by a fixing column (14). The bottom of the flange (13) and the inlet hole on the surface of the cover plate (15) are connected by a hose (3).
6. The impurity filtration device for dairy processing according to claim 5, characterized in that, The filter box (2) has a discharge pipe (18) welded to the bottom outer wall, and a discharge valve (19) is fixed at the bottom of the discharge pipe (18).
7. The impurity filtration device for dairy processing according to claim 6, characterized in that, The support frame (5) has a controller (6) mounted on its side.