Exhaust gas cleaning scrubber tower
Patent Information
- Application Number
- CN202521206113.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-12
- Publication Date
- 2026-10-16
- Estimated Expiration
- 2035-06-12
AI Technical Summary
[0004]为解决上述问题,本实用新型提供一种废气净化洗涤塔,解决了现有洗涤塔在进行废气处理的过程中,由于净化洗涤塔中的水雾与废气的接触面积较小,混合均匀程度低,导致净化效率较低,净化效果较小的问题
[0016] Compared to existing wastewater treatment methods, this invention forms a highly efficient waste gas treatment system through a tower, spray elements, filter elements, packing elements, and circulation elements. The waste gas enters through the air inlet at the top of the tower and passes through the spray elements for wetting and washing, the filter elements for fine filtration, and the packing elements for further adsorption and reaction, effectively removing pollutants from the waste gas. The circulation elements ensure the continuity of the purification process, resulting in strong synergistic operation and improved purification efficiency. The system is compact, easy to operate, and can achieve deep purification of waste gas, meeting environmental emission standards.
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Figure CN224854006U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of waste gas treatment, specifically to a waste gas purification and scrubbing tower. Background Technology
[0002] Scrubbers, also known as spray towers, absorption towers, or purification towers, operate on the principle of gas-liquid contact. Through processes such as chemical absorption, adsorption, and oxidation, they convert harmful substances in waste gas into harmless substances. In the industrial sector, scrubbers have a wide range of applications, covering multiple industries including chemical, electronics, pharmaceutical, food, power, and metallurgy.
[0003] In the process of treating waste gas, existing scrubbing towers have low purification efficiency and poor purification effect because the contact area between the water mist and the waste gas in the scrubbing tower is small and the mixing uniformity is low. Utility Model Content
[0004] To address the aforementioned problems, this utility model provides a waste gas purification and scrubbing tower, which solves the problem that existing scrubbing towers have low purification efficiency and poor purification effect due to the small contact area between the water mist and the waste gas in the purification and scrubbing tower and the low degree of mixing uniformity.
[0005] The technical solution adopted by this utility model is: a waste gas purification and scrubbing tower, including a tower body, spray elements, filter elements, packing elements, and circulation elements; an air inlet is provided at the top of the tower body, and an air outlet is provided at one end of the tower body near the packing elements; the spray elements, filter elements, and packing elements are arranged sequentially from the air inlet to the air outlet; the circulation elements are located on the outside of the tower body near the spray elements, filter elements, and packing elements to circulate and purify the waste gas inside the tower.
[0006] A further improvement to the above scheme is that an outlet guide plate is provided inside the tower body near the outlet, and the outlet guide plate is connected to the outlet to form an outlet channel inside the tower body.
[0007] A further improvement to the above scheme is that a liquid collection tank is provided below the gas outlet channel of the tower body, and a liquid collection connector is provided near the liquid collection tank of the tower body. Multiple liquid collection connectors are provided, and the multiple liquid collection connectors are arranged around the outside of the tower body.
[0008] A further improvement to the above solution is that the spray element includes a spray pipe and spray nozzles, and multiple spray nozzles are provided, with one end of each spray nozzle evenly distributed on the spray pipe and facing the filter element.
[0009] A further improvement to the above scheme is that the spray pipe is arranged in a ring at the air inlet, and a control valve is provided at one end of the spray pipe to control the delivery of the spray pipe.
[0010] A further improvement to the above solution is that the filter element includes a filter plate, the filter plate is evenly distributed with filter mesh holes of different sizes.
[0011] A further improvement to the above solution is that a sealing strip is provided around the outer periphery of the filter plate, and the filter plate is arranged around the tower body through the sealing strip to form a sealing layer inside the tower body.
[0012] A further improvement to the above scheme is that the packing element includes a first packing layer and a second packing layer, wherein the packing thickness of the first packing layer is greater than the packing thickness of the second packing layer.
[0013] A further improvement to the above scheme is that the first filler layer is a ceramic layer and the second filler layer is a plastic layer.
[0014] A further improvement to the above scheme is that the circulation element includes a circulation pipe, a first circulation interface, a second circulation interface, and a third circulation interface, wherein the first circulation interface, the second circulation interface, and the third circulation interface are sequentially arranged on the circulation pipe to circulate the spray element, the filter element, and the packing element.
[0015] The beneficial effects of this utility model are:
[0016] Compared to existing wastewater treatment methods, this invention forms a highly efficient waste gas treatment system through a tower, spray elements, filter elements, packing elements, and circulation elements. The waste gas enters through the air inlet at the top of the tower and passes through the spray elements for wetting and washing, the filter elements for fine filtration, and the packing elements for further adsorption and reaction, effectively removing pollutants from the waste gas. The circulation elements ensure the continuity of the purification process, resulting in strong synergistic operation and improved purification efficiency. The system is compact, easy to operate, and can achieve deep purification of waste gas, meeting environmental emission standards. Attached Figure Description
[0017] Figure 1 This is a perspective view of the waste gas purification and scrubbing tower of this utility model;
[0018] Figure 2 This is a front view of the exhaust gas purification and scrubbing tower of this utility model;
[0019] Figure 3 for Figure 2 Sectional view at point AA.
[0020] Explanation of reference numerals in the attached drawings: 10. Tower body; 11. Air inlet; 12. Air outlet; 13. Air outlet guide plate; 14. Air outlet channel; 15. Liquid collection tank; 16. Liquid collection connector.
[0021] Spray element 20, spray pipe 21, spray nozzle 22;
[0022] Filter element 30, filter plate 31, filter mesh 32, sealing strip 33, sealing layer 34;
[0023] Packing element 40, first packing layer 41, second packing layer 42;
[0024] Circulation element 50, circulation pipe 51, first circulation interface 52, second circulation interface 53, third circulation interface 54. Detailed Implementation
[0025] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. Preferred embodiments of this utility model are shown in the drawings. However, this utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of the disclosure of this utility model.
[0026] It should be noted that when a component is said to be "fixed to" another component, it can be directly attached to the other component or there may be an intervening component. When a component is said to be "connected to" another component, it can be directly connected to the other component or there may be an intervening component.
[0027] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
[0028] like Figure 1-3As shown in the embodiment of this utility model, a waste gas purification and scrubbing tower includes: a tower body 10, a spray element 20, a filter element 30, a packing element 40, and a circulation element 50; an air inlet 11 is provided above the tower body 10, and an air outlet 12 is provided at one end of the tower body 10 near the packing element 40; the spray element 20, the filter element 30, and the packing element 40 are arranged sequentially from the air inlet 11 to the air outlet 12; the circulation element 50 is located on the outside of the tower body 10 near the spray element 20, the filter element 30, and the packing element 40 to circulate and purify the waste gas inside the tower body 10. In this embodiment, a highly efficient waste gas treatment system is formed by the tower body 10, spray element 20, filter element 30, packing element 40, and circulation element 50. The waste gas enters through the air inlet 11 at the top of the tower body 10 and passes through the spray element 20 for wetting and washing, the filter element 30 for fine filtration, and the packing element 40 for further adsorption and reaction, effectively removing pollutants from the waste gas. The circulation element 50 ensures the continuity of the purification process, strong synergistic work, and improved purification efficiency. The system is compact, easy to operate, and can achieve deep purification of waste gas to meet environmental emission standards.
[0029] like Figure 3 As shown, an exhaust guide plate 13 is provided inside the tower body 10 near the exhaust port 12. The exhaust guide plate 13 is connected to the exhaust port 12 to form an exhaust channel 14 inside the tower body 10. In this embodiment, through the effective connection between the exhaust guide plate 13 and the exhaust port 12, a clear exhaust channel 14 is constructed inside the tower body 10, optimizing the guidance and distribution of airflow. This allows the purified waste gas to be discharged smoothly and orderly from the tower body 10, reducing airflow turbulence and demonstrating strong practicality.
[0030] A liquid collection tank 15 is provided below the gas outlet channel 14 in the tower body 10. Multiple liquid collection connectors 16 are provided near the liquid collection tank 15 in the tower body 10, arranged around the outer side of the tower body 10. In this embodiment, the liquid collection tank 15 effectively collects the liquid generated during the washing process. To enhance collection efficiency and flexibility, multiple liquid collection connectors 16 are configured in the area adjacent to the liquid collection tank 15 in the tower body 10, facilitating subsequent unified recovery and treatment of the liquid.
[0031] The spray element 20 includes a spray pipe 21 and spray nozzles 22. Multiple spray nozzles 22 are provided, with one end of each nozzle evenly distributed on the spray pipe 21 and facing the filter element 30. In this embodiment, the spray element 20, composed of the spray pipe 21 and multiple evenly distributed spray nozzles 22, achieves efficient spraying operation of the waste gas purification scrubbing tower. The multiple nozzles ensure that the spray liquid evenly covers the surface of the filter element 30, effectively increasing the contact area between the waste gas and the spray liquid, thereby improving the pollutant removal rate in the waste gas.
[0032] A spray pipe 21 is arranged in a ring at the air inlet 11. A control valve 23 is provided at one end of the spray pipe 21, which controls the delivery of the spray pipe 21. In this embodiment, by arranging the spray pipe 21 in a ring at the air inlet 11, efficient contact between the waste gas and the washing liquid is achieved. The control valve 23 at one end of the spray pipe 21 allows for precise control of the liquid delivery of the spray pipe 21, thereby optimizing the washing effect and saving resources. This ensures that the waste gas is evenly washed by the spray liquid after entering the scrubbing tower, enhancing the removal efficiency of pollutants in the waste gas.
[0033] The filter element 30 includes a filter plate 31, on which filter mesh 32 is evenly distributed, and the mesh size of the filter mesh 32 is different. In this embodiment, by evenly distributing filter mesh 32 of different sizes on the filter plate 31, precise interception of pollutants of different particle sizes is achieved. The mesh allows gas to pass through smoothly, reducing resistance, while the small-sized mesh effectively captures fine particulate matter, improving purification efficiency.
[0034] A sealing strip 33 is fitted around the outer periphery of the filter plate 31. The filter plate 31 is encircled within the tower body 10 by the sealing strip 33 to form a sealing layer 34 within the tower body 10. In this embodiment, the sealing strip 33 around the outer periphery of the filter plate 31 effectively seals the filter plate 31 and the tower body 10, forming a stable sealing layer 34. This effectively prevents leakage of waste gas during the purification process and ensures the efficient operation of the waste gas purification scrubbing tower.
[0035] The packing element 40 includes a first packing layer 41 and a second packing layer 42, wherein the thickness of the first packing layer 41 is greater than the thickness of the second packing layer 42. In this embodiment, by increasing the thickness of the first packing layer 41, the gas-liquid contact area is effectively increased, enhancing the interaction between the waste gas and the scrubbing liquid, thereby improving the purification efficiency. Furthermore, the design of packing layers with different thicknesses helps to optimize the airflow distribution, reduce pressure drop, and ensure smooth airflow within the tower.
[0036] The first packing layer 41 is a ceramic layer, and the second packing layer 42 is a plastic layer. In this embodiment, the ceramic layer, due to its excellent corrosion resistance, good heat resistance, and surface wetting properties, can effectively treat high-temperature and highly corrosive waste gases while increasing the gas-liquid contact area. The plastic layer, with its lightweight, corrosion-resistant, and easy-to-replace characteristics, further enhances the scrubbing tower's ability to treat acidic and alkaline waste gases, reduces costs, and ensures the safety and economy of waste gas treatment.
[0037] The circulation element 50 includes a circulation pipe 51, a first circulation interface 52, a second circulation interface 53, and a third circulation interface 54. The first circulation interface 52, the second circulation interface 53, and the third circulation interface 54 are sequentially arranged on the circulation pipe 51 to circulate the spray element 20, the filter element 30, and the packing element 40. In this embodiment, the first circulation interface 52, the second circulation interface 53, and the third circulation interface 54 arranged sequentially on the circulation pipe 51 form an efficient circulation path, maximizing resource utilization and achieving cyclical flow.
[0038] A waste gas purification scrubbing tower includes: a tower body 10, a spray element 20, a filter element 30, a packing element 40, and a circulation element 50; an air inlet 11 is provided at the top of the tower body 10, and an air outlet 12 is provided at one end of the tower body 10 near the packing element 40; the spray element 20, the filter element 30, and the packing element 40 are arranged sequentially from the air inlet 11 to the air outlet 12; and the circulation element 50 is located on the outside of the tower body 10 near the spray element 20, the filter element 30, and the packing element 40 to circulate and purify the waste gas inside the tower body 10. In this embodiment, a highly efficient waste gas treatment system is formed by the tower body 10, spray element 20, filter element 30, packing element 40, and circulation element 50. The waste gas enters through the air inlet 11 at the top of the tower body 10 and passes through the spray element 20 for wetting and washing, the filter element 30 for fine filtration, and the packing element 40 for further adsorption and reaction, effectively removing pollutants from the waste gas. The circulation element 50 ensures the continuity of the purification process, strong synergistic work, and improved purification efficiency. The system is compact, easy to operate, and can achieve deep purification of waste gas to meet environmental emission standards.
[0039] The above embodiments only illustrate several implementation methods of this utility model, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.
Claims
1. A waste gas purification and scrubbing tower, characterized in that, include: The tower body comprises a spray element, a filter element, a packing element, and a circulation element. An air inlet is provided at the top of the tower body, and an air outlet is provided at the end of the tower body near the packing element. The spray element, filter element, and packing element are arranged sequentially from the air inlet to the air outlet. The circulation element is located on the outside of the tower body near the spray element, filter element, and packing element to circulate and purify the waste gas inside the tower body.
2. The waste gas purification and scrubbing tower according to claim 1, characterized in that: An air outlet guide plate is provided inside the tower body near the air outlet, and the air outlet guide plate is connected to the air outlet to form an air outlet channel inside the tower body.
3. The waste gas purification and scrubbing tower according to claim 2, characterized in that: A liquid collection tank is provided below the gas outlet channel of the tower body, and a liquid collection connector is provided near the liquid collection tank of the tower body. Multiple liquid collection connectors are provided, and multiple liquid collection connectors are arranged around the outside of the tower body.
4. The waste gas purification and scrubbing tower according to claim 1, characterized in that: The spray element includes a spray pipe and spray nozzles. Multiple spray nozzles are provided, with one end of each spray nozzle evenly distributed on the spray pipe and facing the filter element.
5. The waste gas purification and scrubbing tower according to claim 4, characterized in that: The spray pipe is arranged in a ring at the air inlet, and a control valve is provided at one end of the spray pipe to control the delivery of the spray pipe.
6. The waste gas purification and scrubbing tower according to claim 1, characterized in that: The filter element includes a filter plate, on which filter mesh holes are evenly distributed, and the mesh holes are of different sizes.
7. The waste gas purification and scrubbing tower according to claim 6, characterized in that: The filter plate is fitted with a sealing strip around its outer periphery, and the filter plate is encircled in the tower body by the sealing strip to form a sealing layer in the tower body.
8. The waste gas purification and scrubbing tower according to claim 1, characterized in that: The packing element includes a first packing layer and a second packing layer, wherein the packing thickness of the first packing layer is greater than the packing thickness of the second packing layer.
9. The waste gas purification and scrubbing tower according to claim 8, characterized in that: The first filler layer is a ceramic layer, and the second filler layer is a plastic layer.
10. The waste gas purification and scrubbing tower according to claim 1, characterized in that: The circulation element includes a circulation pipe, a first circulation interface, a second circulation interface, and a third circulation interface. The first circulation interface, the second circulation interface, and the third circulation interface are sequentially arranged on the circulation pipe to circulate the spray element, the filter element, and the packing element.