Activated carbon gas emission treatment device

Abstract

The utility model discloses an active carbon gas emission treatment device, include: carbon tank one, carbon tank two and exhaust manifold, the outside upper end fixed connection of carbon tank one has exhaust branch pipe, and one end fixed connection of exhaust branch pipe has the air pump, and the inside of carbon tank one is equipped with processing mechanism, and the bottom fixed connection of carbon tank one has the air pipe, and one end fixed connection of air pipe has the gas valve, the utility model discloses when replacing active carbon, close the gas valve, and the air pump draws the gas in the tank, and unscrews the outer thread tank cover, and the circular box one, circular box two, circular box three connected by connecting piece one can be integrally taken out, and after replacing the new integral processing mechanism, put back, because the circular box size matches with carbon tank ladder shape jar body, and internal sealing ring one, internal sealing ring two, internal sealing ring three are respectively with fixed butt joint ring one, fixed butt joint ring two, fixed butt joint ring three closely insert, can avoid the gas flow around, and screw the tank cover, and the replacement is completed, need not dismantle layer by layer, and the efficiency is high and prevents the leakage, and reduces the pollution.

Description

Technical Field

[0001] This utility model relates to the technical field of activated carbon gas emission treatment equipment, specifically an activated carbon gas emission treatment device. Background Technology

[0002] Activated carbon gas emission treatment devices are equipment that utilize the adsorption properties of activated carbon to treat harmful gases. Their core function is to purify pollutant-containing gases generated in industrial or domestic environments. Their working principle is based on the porous structure of activated carbon. When gases containing formaldehyde, benzene, VOCs, or odors flow through the device, pollutant molecules are adsorbed onto the surface of the activated carbon, thus ensuring that the emitted gas meets environmental emission standards. This device is widely used in industries such as chemical, printing, and coating, as well as in indoor air purification scenarios. It features simple operation, low cost, and direct purification effects, but requires regular replacement of the activated carbon to maintain treatment efficiency.

[0003] For example, a VOC gas activated carbon adsorption, treatment and emission device disclosed in Chinese patent literature (announcement number: CN215610385U) utilizes multiple activated carbon layers in the first, second, third and fourth carbon boxes to allow the gas to be adsorbed layer by layer, thereby increasing the carbon adsorption time, extending the adsorption gas channel, and making the waste gas treatment more thorough. The front and rear carbon boxes facilitate the replacement of activated carbon layers, simplify the operation process and meet the needs of environmental protection improvement.

[0004] However, when replacing the carbon, the doors on the front and back sides of the carbon box must be opened first, and then the internal activated carbon layers must be removed one by one through the movable snap-fit ​​structure. After the new activated carbon layers are replaced, they must be reinstalled one by one. The whole process is complicated, which not only consumes a lot of manpower and time, but also easily leads to low efficiency due to the repetitive nature of the layer-by-layer operation. Utility Model Content

[0005] The purpose of this invention is to provide an activated carbon gas emission treatment device in order to solve the above problems.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an activated carbon gas emission treatment device, comprising: a carbon tank one, a carbon tank two, and an exhaust main pipe. An exhaust branch pipe is fixedly connected to the upper outer side of the carbon tank one, and an air pump is fixedly connected to one end of the exhaust branch pipe. A treatment mechanism is provided inside the carbon tank one, and an air inlet pipe is fixedly connected to the bottom of the carbon tank one. An air valve is fixedly connected to one end of the air inlet pipe, and an air delivery pipe is fixedly connected to one end of the air valve.

[0007] As a further embodiment of this utility model: multiple sets of support legs are symmetrically fixedly connected to the outer side of the first carbon canister, and multiple sets of support leg structures are also symmetrically arranged on the outer side of the second carbon canister, with a base fixedly connected to the bottom of each support leg.

[0008] As a further embodiment of this utility model: the processing mechanism includes a first fixed coupling ring, a second fixed coupling ring, and a third fixed coupling ring. The first fixed coupling ring is fixedly connected to the upper end of the inner wall of the carbon canister, the second fixed coupling ring is fixedly connected to the middle end of the inner wall of the carbon canister, and the third fixed coupling ring is fixedly connected to the lower end of the inner wall of the carbon canister; an externally threaded canister cover, a handle, and a top sealing ring. The externally threaded canister cover is threadedly connected to the top of the carbon canister, the handle is fixedly connected to the upper middle part of the externally threaded canister cover, and the top sealing ring is fixedly connected to one bottom end of the externally threaded canister cover; a first connecting member and a placement assembly. The first connecting member is fixedly connected to the other bottom end of the externally threaded canister cover, and the placement assembly is disposed at the bottom of the first connecting member.

[0009] As a further embodiment of this utility model: the placement assembly includes: a circular box 1, an inner sealing ring 1, and a connector 2. The circular box 1 is fixedly connected to the bottom of the connector 1, and the inner sealing ring 1 is fixedly connected to the lower outer end of the circular box 1. The inner sealing ring 1 is movably inserted into the fixed mating ring 1, and the connector 2 is fixedly connected to the bottom of the circular box 1. A circular box 2, an inner sealing ring 2, and a connector 3 are also included. The circular box 2 is fixedly connected to the bottom of the connector 2, and the inner sealing ring 2 is fixedly connected to the lower outer end of the circular box 2. The inner sealing ring 2 is movably inserted into the fixed mating ring 2, and the connector 3 is fixedly connected to the bottom of the circular box 2. A circular box 3 and an inner sealing ring 3 are also included. The circular box 3 is fixedly connected to the bottom of the connector 3, and the inner sealing ring 3 is fixedly connected to the lower outer end of the circular box 3. The inner sealing ring 3 is movably inserted into the fixed mating ring 3.

[0010] As a further embodiment of this utility model: the outlet of the vacuum pump is fixedly connected to the exhaust main pipe, and there are two sets of each of the exhaust branch pipe, the vacuum pump, the processing mechanism, the air inlet pipe, the air valve and the air delivery pipe. The other set of the exhaust branch pipe is located on the upper outer side of the carbon canister two, the other set of the processing mechanism is located inside the carbon canister two, and the other set of the air inlet pipe is located at the bottom of the carbon canister two.

[0011] As a further embodiment of this utility model: the dimensions of the first fixed coupling ring, the second fixed coupling ring, and the third fixed coupling ring decrease sequentially, and the top sealing ring is movably inserted into the top sealing groove of the carbon canister.

[0012] As a further embodiment of this utility model: the bodies of the carbon canister one and the carbon canister two are both stepped structures, and the outer diameter of the canister body decreases in a stepped manner from top to bottom. The bottoms of the circular box one, the circular box two and the circular box three are all filter structures, and the dimensions of the circular box one, the circular box two and the circular box three decrease sequentially.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] In this invention, the gas to be treated is transported via a gas delivery pipe. After opening the gas valve on the bottom inlet pipe of carbon canister one, the gas enters the canister and passes through circular box three, circular box two, and circular box one sequentially from bottom to top. The stepped multi-layer adsorption structure prolongs the contact time between the gas and the activated carbon, fully adsorbing VOC components. The qualified gas is sent to the exhaust main pipe for discharge through the exhaust branch pipe and the vacuum pump. When replacing the activated carbon, the gas valve is closed, the vacuum pump is used to remove the gas from the canister, and the external threaded canister cap is unscrewed. Circular boxes one, two, and three, connected by connector one, can then be removed as a whole, and a new overall treatment mechanism can be installed. After being returned to its original position, the circular box's dimensions match the stepped shape of the carbon canister. Furthermore, the internal sealing rings one, two, and three are tightly engaged with the fixed coupling rings one, two, and three, respectively, preventing gas swirl. Simply tighten the canister cap to complete the replacement; no layer-by-layer disassembly is required, resulting in high efficiency, leak prevention, and reduced pollution. The stepped structure and sealing design of carbon canister one ensure stable installation and double sealing, reducing the risk of leakage. The device has two independent units, carbon canister one and carbon canister two, which can be switched via gas valves to achieve alternating operation, ensuring continuous processing and making it suitable for highly continuous scenarios. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the intake pipe in this utility model;

[0017] Figure 3 This is a schematic diagram of the structure of the carbon canister in this utility model;

[0018] Figure 4 This is a schematic diagram of the processing mechanism in this utility model;

[0019] Figure 5 This is a schematic diagram of the structure for placing the components in this utility model.

[0020] In the diagram: 1. Carbon canister one; 2. Carbon canister two; 3. Main exhaust pipe; 4. Branch exhaust pipe; 5. Air pump; 6. Processing mechanism; 61. Fixed coupling ring one; 62. Fixed coupling ring two; 63. Fixed coupling ring three; 64. External threaded canister cover; 65. Handle; 66. Top sealing ring; 67. Connector one; 68. Placement assembly; 681. Circular box one; 682. Internal sealing ring one; 683. Connector two; 684. Circular box two; 685. Internal sealing ring two; 686. Connector three; 687. Circular box three; 688. Internal sealing ring three; 7. Inlet pipe; 8. Air valve; 9. Air delivery pipe; 10. Support leg; 11. Base. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. In the description of this utility model, it should be noted that unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "setting" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. The embodiments of this utility model will be described below based on its overall structure.

[0023] Reference Figures 1 to 5 In this embodiment of the present invention, an activated carbon gas emission treatment device includes: carbon canister 1, carbon canister 2, and exhaust manifold 3. Carbon canister 1 and carbon canister 2 both serve as containers for the treated gas, and exhaust manifold 3 serves as a collection point for the compliant gas treated by the two sets of carbon canisters, achieving unified emission and simplifying the exhaust path.

[0024] An exhaust branch pipe 4 is fixedly connected to the upper outer side of the carbon canister 1. One end of the exhaust branch pipe 4 is fixedly connected to a vacuum pump 5. The exhaust branch pipe 4 serves as a connection between the upper end of a single carbon canister and the vacuum pump 5, transporting the adsorbed gas in the carbon canister to the vacuum pump 5. It is an intermediate channel for gas discharge. The vacuum pump 5 pumps the qualified gas in the carbon canister to the exhaust main pipe 3. Before replacing the activated carbon, it can also remove the residual gas in the carbon canister to prevent leakage.

[0025] The carbon canister 1 is equipped with a processing mechanism 6 inside, which is a core adsorption mechanism that can be quickly replaced. The bottom of the carbon canister 1 is fixedly connected to an air inlet pipe 7, which introduces the gas to be treated into the carbon canister and is the inlet for the gas to enter the adsorption system. One end of the air inlet pipe 7 is fixedly connected to a gas valve 8, which controls the opening and closing of the air inlet pipe 7. One end of the gas valve 8 is fixedly connected to a gas delivery pipe 9, which delivers the external gas to be treated to the device.

[0026] The outlet of the vacuum pump 5 is fixedly connected to the exhaust main pipe 3. There are two sets of exhaust branch pipes 4, vacuum pump 5, processing mechanism 6, inlet pipe 7, air valve 8 and gas delivery pipe 9. The other set of exhaust branch pipes 4 is located on the upper outer side of carbon canister 2, the other set of processing mechanism 6 is located inside carbon canister 2, and the other set of inlet pipe 7 is located at the bottom of carbon canister 2. Two independent processing units, carbon canister 1 and carbon canister 2, are set up. The gas can be controlled to enter one set of carbon canisters by switching the air valve 8. The other set can be used as a backup or maintenance unit, which can ensure that the entire VOC treatment process is uninterrupted. It is especially suitable for industrial scenarios with high requirements for continuous treatment.

[0027] Reference Figure 1 and Figure 2 Multiple sets of support legs 10 are symmetrically fixed to the outside of carbon canister 1, and multiple sets of support legs 10 are also symmetrically arranged on the outside of carbon canister 2. These support legs 1 and 2 are kept stable and prevent them from being directly exposed to the ground and getting damp or damaged. A base 11 is fixedly connected to the bottom of the support legs 10 to fix the entire device to the ground and improve the overall stability of the equipment.

[0028] Reference Figures 1 to 5 The processing mechanism 6 includes a first fixed coupling ring 61, a second fixed coupling ring 62, and a third fixed coupling ring 63. The first fixed coupling ring 61 is fixedly connected to the upper end of the inner wall of the carbon canister 1, the second fixed coupling ring 62 is fixedly connected to the middle end of the inner wall of the carbon canister 1, and the third fixed coupling ring 63 is fixedly connected to the lower end of the inner wall of the carbon canister 1.

[0029] The external threaded can lid 64, handle 65, and top sealing ring 66 are provided. The external threaded can lid 64 is threaded to the top of the carbon can 1. The handle 65 is fixedly connected to the upper middle part of the external threaded can lid 64. The top sealing ring 66 is fixedly connected to one bottom end of the external threaded can lid 64.

[0030] Connector 67 and placement component 68 are provided. Connector 67 is fixedly connected to the other end of the bottom of the external thread can cover 64, and placement component 68 is disposed at the bottom of connector 67.

[0031] The dimensions of the fixed mating ring 61, fixed mating ring 62, and fixed mating ring 63 decrease sequentially. The top sealing ring 66 is movably inserted into the top sealing groove of the carbon canister 1. By holding the handle 65 and rotating the external threaded canister cover 64, it can be removed from the top of the carbon canister 1. Then, the external threaded canister cover 64, the connector 67, and the placement assembly 68 connected to the connector 67 can be removed from the carbon canister 1. During installation, the top sealing ring 66 is connected to the bottom of the carbon canister 1 to achieve a sealing effect.

[0032] Reference Figures 3 to 5 The placement component 68 includes: a circular box 681, an inner sealing ring 682, and a connector 683. The circular box 681 is fixedly connected to the bottom of the connector 67. The inner sealing ring 682 is fixedly connected to the lower outer side of the circular box 681. The inner sealing ring 682 is movably inserted into the fixed mating ring 61. The connector 683 is fixedly connected to the bottom of the circular box 681.

[0033] The circular box 684, the inner sealing ring 685, and the connector 686 are fixedly connected to the bottom of the connector 683. The inner sealing ring 685 is fixedly connected to the lower outer side of the circular box 684. The inner sealing ring 685 is movably inserted into the fixed mating ring 62. The connector 686 is fixedly connected to the bottom of the circular box 684.

[0034] The circular box 3 687 and the inner sealing ring 3 688 are fixedly connected to the bottom of the connector 3 686, and the inner sealing ring 3 688 is fixedly connected to the lower outer side of the circular box 3 687. The inner sealing ring 3 688 is movably inserted into the fixed mating ring 3 63.

[0035] Both carbon canister 1 and carbon canister 2 have a stepped structure, with the outer diameter decreasing in a stepped manner from top to bottom. The bottoms of circular boxes 1 (681), 2 (684), and 3 (687) are all filter structures, with the dimensions of circular boxes 1 (681), 2 (684), and 3 (687) decreasing sequentially. Gas entering carbon canister 1 flows upward from the bottom and, through the stepped multi-layer adsorption structure, passes sequentially through circular boxes 3 (687), 2 (684), and 1 (681). The gas passes through the bottom of each layer of circular boxes. When the filter structure is in place, it will fully contact the activated carbon. Compared with single-layer adsorption, it prolongs the contact time between the gas and the activated carbon, and can more fully adsorb VOC components, reducing the risk of direct emission of untreated gas. During installation, the three circular boxes are tightly connected to the inner sealing rings 682 and 685 on the outside and 688 on the inner wall of the carbon canister 1, respectively, with the fixed mating rings 61, 62 and 63, to prevent gas from flowing around and ensure that all gas passes through the activated carbon for adsorption.

[0036] The working principle of this utility model is as follows: When in use, the gas to be treated is transported to the device through the gas supply pipe 9. The corresponding carbon canister is opened, such as the gas valve 8 on the bottom air inlet pipe 7 of carbon canister 1. The gas enters the interior of carbon canister 1 along the air inlet pipe 7. The gas entering carbon canister 1 flows upward from the bottom. Through the adoption of a stepped multi-layer adsorption structure, it passes through the circular box 3 687, the circular box 2 684 and the circular box 1 681 in sequence. When the gas passes through the filter structure at the bottom of each circular box, it will have full contact with the activated carbon. Compared with single-layer adsorption, the contact time between the gas and the activated carbon is extended, which can more fully adsorb VOC components and reduce the risk of direct emission of untreated gas. The VOC components are adsorbed layer by layer and expanded. After multi-layer adsorption, the qualified gas enters the suction pump 5 through the exhaust branch pipe 4 at the top of carbon canister 1. The suction pump 5 provides power to transport the gas to the exhaust main pipe 3, and finally discharges it through the exhaust main pipe 3.

[0037] When the activated carbon is saturated and needs to be replaced, close the gas valve 8 of carbon canister 1, and use the vacuum pump 5 to remove the gas from carbon canister 1. Then, hold the handle 65 and rotate the external threaded canister cap 64 to remove it from the top of carbon canister 1. The bottom of the external threaded canister cap 64 is connected to the integrated structure consisting of circular box 1 681, circular box 2 684, and circular box 3 687 via connector 1 67. By removing the external threaded canister cap 64, the three sets of circular boxes can be taken out together. Replace the new integrated processing mechanism 6 filled with activated carbon. When inserting, since all three circular boxes are filled with activated carbon and their size decreases from top to bottom, they match the stepped canister body of carbon canister 1. The outer and inner sides of the three circular boxes are also aligned. The sealing ring 682, the inner sealing ring 685, and the inner sealing ring 688 are respectively tightly inserted into the fixed engagement ring 61, the fixed engagement ring 62, and the fixed engagement ring 63 on the inner wall of the carbon canister 1 to prevent gas from flowing around and ensure that all gas is adsorbed by the activated carbon. Then, tighten the rotating outer thread canister cap 64. In this way, the activated carbon can be replaced quickly without disassembling the internal structure of the carbon canister 1 layer by layer. The operation steps are simple, which can greatly shorten the replacement time and greatly improve the efficiency of the replacement operation. At the same time, it can prevent the gas from leaking out of the carbon canister 1 when replacing activated carbon, and also reduce the risk of secondary pollution, making the maintenance operation safer and more efficient.

[0038] The carbon canister has a stepped structure that precisely matches the circular box with decreasing dimensions. This ensures the stability of the circular box during installation and avoids sealing failure due to structural misalignment. The top sealing ring 66 at the bottom of the external threaded canister cap 64 and the internal sealing ring of the circular box form a double seal between the canister cap and the canister body, and between the circular box and the inner wall of the carbon canister. This reduces gas leakage points and minimizes the decrease in processing efficiency or safety hazards caused by sealing problems.

[0039] The device is equipped with two independent processing units, carbon canister 1 and carbon canister 2. Gas can be controlled to enter one of the carbon canisters by switching the gas valve 8. The other canister can be used as a backup or maintenance unit, which can ensure that the entire VOC treatment process is uninterrupted. It is especially suitable for industrial scenarios with high requirements for continuous processing.

[0040] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. An activated carbon gas emission treatment device, characterized in that, include: Carbon canister one (1), carbon canister two (2) and exhaust manifold (3), an exhaust branch pipe (4) is fixedly connected to the upper outer side of the carbon canister one (1), an air pump (5) is fixedly connected to one end of the exhaust branch pipe (4), a processing mechanism (6) is provided inside the carbon canister one (1), an air inlet pipe (7) is fixedly connected to the bottom of the carbon canister one (1), an air valve (8) is fixedly connected to one end of the air inlet pipe (7), and an air supply pipe (9) is fixedly connected to one end of the air valve (8).

2. The activated carbon gas emission treatment device according to claim 1, characterized in that, The outer side of the first carbon canister (1) is symmetrically fixedly connected with multiple sets of support legs (10), and the outer side of the second carbon canister (2) is also symmetrically provided with multiple sets of support legs (10) structures. The bottom of the support legs (10) is fixedly connected with a base (11).

3. The activated carbon gas emission treatment device according to claim 1, characterized in that, The processing mechanism (6) includes: Fixed coupling ring one (61), fixed coupling ring two (62) and fixed coupling ring three (63), the fixed coupling ring one (61) is fixedly connected to the upper end of the inner wall of carbon canister one (1), the fixed coupling ring two (62) is fixedly connected to the middle end of the inner wall of carbon canister one (1), and the fixed coupling ring three (63) is fixedly connected to the lower end of the inner wall of carbon canister one (1); The external threaded can lid (64), handle (65) and top sealing ring (66) are provided. The external threaded can lid (64) is threaded to the top of the carbon can (1). The handle (65) is fixedly connected to the upper middle part of the external threaded can lid (64). The top sealing ring (66) is fixedly connected to one bottom end of the external threaded can lid (64). A connector (67) and a placement component (68) are provided, wherein the connector (67) is fixedly connected to the other end of the bottom of the external threaded can lid (64), and the placement component (68) is disposed at the bottom of the connector (67).

4. The activated carbon gas emission treatment device according to claim 3, characterized in that, The placement component (68) includes: The circular box (681), the inner sealing ring (682), and the connector (683) are fixedly connected to the bottom of the connector (67), the inner sealing ring (682) is fixedly connected to the lower outer side of the circular box (681), the inner sealing ring (682) is movably inserted into the fixed mating ring (61), and the connector (683) is fixedly connected to the bottom of the circular box (681). The circular box two (684), the inner sealing ring two (685), and the connector three (686) are fixedly connected to the bottom of the connector two (683), the inner sealing ring two (685) is fixedly connected to the lower outer side of the circular box two (684), the inner sealing ring two (685) is movably inserted into the fixed mating ring two (62), and the connector three (686) is fixedly connected to the bottom of the circular box two (684). The circular box three (687) and the inner sealing ring three (688) are fixedly connected to the bottom of the connector three (686), and the inner sealing ring three (688) is fixedly connected to the lower outer side of the circular box three (687). The inner sealing ring three (688) is movably inserted into the fixed mating ring three (63).

5. The activated carbon gas emission treatment device according to claim 1, characterized in that, The outlet of the vacuum pump (5) is fixedly connected to the exhaust main pipe (3). The number of exhaust branch pipes (4), vacuum pumps (5), processing mechanisms (6), air inlets (7), air valves (8) and air delivery pipes (9) are all provided in two sets. The other set of exhaust branch pipes (4) is located on the upper outer side of the carbon canister (2), the other set of processing mechanisms (6) is located inside the carbon canister (2), and the other set of air inlets (7) is located at the bottom of the carbon canister (2).

6. The activated carbon gas emission treatment device according to claim 3, characterized in that, The dimensions of the fixed mating ring one (61), the fixed mating ring two (62) and the fixed mating ring three (63) decrease sequentially, and the top sealing ring (66) is movably inserted into the top sealing groove of the carbon canister one (1).

7. The activated carbon gas emission treatment device according to claim 4, characterized in that, The bodies of the carbon canister one (1) and the carbon canister two (2) are both stepped structures, and the outer diameter of the canister body decreases in a stepped manner from top to bottom. The bottoms of the circular box one (681), the circular box two (684) and the circular box three (687) are all filter structures, and the dimensions of the circular box one (681), the circular box two (684) and the circular box three (687) decrease sequentially.

Images