An integrated modular dry air purification system

Abstract

The utility model discloses an integrated modular drying air purification system, including the box, be provided with the air blower, filter equipment, drying -machine, gas holder, dust collector and oil removal device in the box, and filter equipment includes prefilter and adsorption bucket, and the both ends of box are provided with air inlet and air outlet respectively, and air inlet is linked with the entrance of air blower, and prefilter sets up at the entrance of air blower, and the outlet of air blower is linked with drying -machine through main pipe, and dust collector and oil removal device are provided in parallel on the main pipe of air blower and drying -machine intercommunication, and drying -machine is linked with gas holder, and gas holder is linked with adsorption bucket, and adsorption bucket is linked with air outlet. The utility model has the advantages that each component is encapsulated in the box through the integrated modular mode, can save the space occupied, can improve the overall maintenance efficiency, reduces the pressure loss and energy waste.

Description

Technical Field

[0001] This utility model relates to the field of air purification technology, and in particular to an integrated modular drying air purification system. Background Technology

[0002] In industrial production (such as electronics, food, and pharmaceuticals) and the operation of precision equipment, extremely high requirements are placed on air cleanliness and dryness. It is necessary to remove or purify dust particles, oil, moisture, and other required components from the air. Existing dry air purification systems typically consist of independent components, which are distributed and connected by ducts. This results in large system footprints, complex installation, difficult maintenance, and long airflow paths, leading to pressure loss and energy waste. Furthermore, existing systems lack modular design; component replacement or upgrades require a complete system shutdown, impacting production efficiency. Utility Model Content

[0003] The purpose of this invention is to provide an integrated modular air purification system. By integrating and modularizing the various components into a housing, it can save space, improve overall maintenance efficiency, and reduce pressure loss and energy waste.

[0004] The above-mentioned technical objective of this utility model is achieved through the following technical solution: An integrated modular air purification system is characterized by comprising a housing, wherein a blower, a filter, a dryer, an air tank, a dust removal device, and an oil removal device are disposed within the housing. The filter includes a pre-filter and an adsorption tank. An air inlet and an air outlet are respectively disposed at both ends of the housing. The air inlet is connected to the inlet of the blower. The pre-filter is disposed at the inlet of the blower. The outlet of the blower is connected to the dryer through a main pipe. The dust removal device and the oil removal device are disposed in parallel on the main pipe connecting the blower and the dryer. The dryer is connected to the air tank. The air tank is connected to the adsorption tank. The adsorption tank is connected to the air outlet.

[0005] Preferably, the pre-filter is provided with a replaceable filter element that can be removed from the top, and the top of the housing is provided with an opening and closing sealing port near the air inlet, with the top of the pre-filter located at the opening and closing sealing port.

[0006] Preferably, the top of the blower is fixedly installed inside the upper part of the housing, a silencer is provided at the outlet of the blower, and a preheater is also provided between the silencer and the dryer.

[0007] Preferably, a dust particle detection sensor and an oil particle detection sensor are sequentially installed on the main pipeline between the silencer and the preheater. The dust removal device is connected in parallel on the main pipeline between the dust particle detection sensor and the oil particle detection sensor through dust removal branch pipelines at both ends. The oil removal device is connected in parallel on the main pipeline between the oil particle detection sensor and the preheater through oil removal branch pipelines at both ends.

[0008] Preferably, the main pipeline is equipped with solenoid valves between the two sets of dust removal branch pipelines and between the two sets of oil removal branch pipelines. Solenoid valves are also installed on the two sets of dust removal branch pipelines and the two sets of oil removal branch pipelines. The dust particle detection sensor and the oil particle detection sensor are electrically connected to the solenoid valves at the corresponding dust removal device and oil removal device, respectively.

[0009] Preferably, the top of the dryer is provided with an array of lifting points, and the top of the chamber is fixedly connected to the lifting points on the top of the dryer by a lifting rope. The bottom of the dryer is provided with a liquid collection filter, and the liquid collection filter is connected to the outside of the side wall of the chamber through a drain pipe. An automatic drain valve is also provided on the drain pipe.

[0010] Preferably, a pressure valve is connected inside the gas storage tank, a vent pipe is provided at the top of the gas storage tank, the top of the gas storage tank is connected to the outside of the top of the box through the vent pipe, and a solenoid valve is provided on the vent pipe.

[0011] Preferably, the adsorption tank is provided in two sets, and the two sets of adsorption tanks are connected in parallel. The outlet of the gas storage tank is connected to the two sets of adsorption tanks respectively through a three-way valve. A gas flow controller is also provided at the outlet of the gas storage tank. Solenoid valves are provided on the connecting pipes of the gas storage tank, the two sets of adsorption tanks and the three-way valve.

[0012] Preferably, the front exterior of the housing is also provided with an observation window, an exhaust louver, and a double-opening maintenance door in sequence along the air intake direction.

[0013] In summary, the present invention has the following beneficial effects: the present invention encapsulates each component in a box in an integrated modular manner, which can save space, improve overall maintenance efficiency, and reduce pressure loss and energy waste. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the external structure of this utility model; Figure 2 This is a schematic diagram of the internal structure of this utility model; In the diagram, 1-box, 2-blower, 3-dryer, 4-air tank, 5-dust removal device, 6-oil removal device, 7-pre-filter, 8-adsorption tank, 9-air inlet, 10-air outlet, 11-main pipeline, 12-opening and closing sealing port, 13-silencer, 14-preheater, 15-dust particle detection sensor, 16-oil particle detection sensor, 17-dust removal branch pipeline, 18-oil removal branch pipeline, 19-solenoid valve, 20-lifting point, 21-lifting rope, 22-liquid collection filter, 23-drain pipe, 24-automatic drain valve, 25-pressure valve, 26-venting pipeline, 27-three-way valve, 28-gas flow controller, 29-observation window, 30-exhaust louver, 31-double-opening maintenance door. Detailed Implementation

[0015] The specific embodiments of this utility model will be further described below with reference to the accompanying drawings. These embodiments do not constitute a limitation on this utility model.

[0016] like Figure 1 and 2 An integrated modular dry air purification system is shown, comprising a housing 1, which houses a blower 2, a filter device, a dryer 3, an air storage tank 4, a dust removal device 5, and an oil removal device 6. The filter device includes a pre-filter 7 and an adsorption tank 8. An air inlet 9 and an air outlet 10 are respectively provided at both ends of the housing 1. The air inlet 9 is connected to the inlet of the blower 2. The pre-filter 7 is located at the inlet of the blower 2. The outlet of the blower 2 is connected to the dryer 3 through a main pipe 11. The dust removal device 5 and the oil removal device 6 are connected in parallel on the main pipe 11 connecting the blower 2 and the dryer 3. The dryer 3 is connected to the air storage tank 4, the air storage tank 4 is connected to the adsorption tank 8, and the adsorption tank 8 is connected to the air outlet 10.

[0017] The pre-filter 7 is equipped with a replaceable filter element that can be removed from the top. The top of the housing 1 near the air inlet 9 is provided with an opening and closing sealing port 12. The top of the pre-filter 7 is located at the opening and closing sealing port 12, which allows for quick replacement of the filter element inside the pre-filter 7.

[0018] The blower 2 is fixedly installed on the top and inside the upper part of the housing 1. A silencer 13 is installed at the outlet of the blower 2. A preheater 14 is also installed between the silencer 13 and the dryer 3. The preheater 14 preheats the air intake of the dryer 3, which helps to improve the subsequent drying effect. The dryer 3 adopts an adsorption dryer.

[0019] Dust particle detection sensor 15 and oil particle detection sensor 16 are respectively installed on the main pipe 11 between the silencer 13 and the preheater 14. The dust removal device 5 is connected in parallel on the main pipe 11 between the dust particle detection sensor 15 and the oil particle detection sensor 16 through the dust removal branch pipes 17 at both ends. The oil removal device 6 is connected in parallel on the main pipe 11 between the oil particle detection sensor 16 and the preheater 14 through the oil removal branch pipes 18 at both ends.

[0020] Solenoid valves 19 are installed between the two sets of dust removal branch pipes 17 and the two sets of oil removal branch pipes 18 in the main pipe 11. Solenoid valves 19 are installed on the two sets of dust removal branch pipes 17 and the two sets of oil removal branch pipes 18. Dust particle detection sensor 15 and oil particle detection sensor 16 are electrically connected to the solenoid valves 19 at the corresponding dust removal device 5 and oil removal device 6, respectively. The dust particle detection sensor 15 and oil particle detection sensor 16 detect the parameters of dust particles and oil particles in the intake air, respectively. Once the parameters exceed the preset threshold, the solenoid valves can be remotely controlled by an external host computer or manually to remove the dust particles and oil particles separately.

[0021] The top of the dryer 3 is equipped with a series of lifting points 20. The top of the chamber 1 is fixedly connected to the lifting points 20 on the top of the dryer 3 by a lifting rope 21. The bottom of the dryer 3 is equipped with a liquid collection filter 22. The liquid collection filter 22 is connected to the outside of the side wall of the chamber 1 through a drain pipe 23. An automatic drain valve 24 is also installed on the drain pipe 23, so that the dryer 3 can discharge the water at the bottom in a timely manner.

[0022] A pressure valve 25 is connected inside the gas storage tank 4. A vent pipe 26 is installed on the top of the gas storage tank 4. The top of the gas storage tank 4 is connected to the outside of the top of the box 1 through the vent pipe 26. A solenoid valve 19 is installed on the vent pipe 26.

[0023] There are two sets of adsorption tanks 8, which are connected in parallel. The outlet of the gas storage tank 4 is connected to the two sets of adsorption tanks 8 through a three-way valve 27. A gas flow controller 28 is also installed at the outlet of the gas storage tank 4. Solenoid valves 19 are installed on the connecting pipes of the gas storage tank 4, the two sets of adsorption tanks 8 and the three-way valve 27.

[0024] The front exterior of the enclosure 1 is also provided with an observation window 29, an exhaust louver 30 and a double-opening maintenance door 31 in sequence along the air intake direction. The observation window 29 allows for easy observation of the interior of the enclosure 1, the exhaust louver 30 can play a certain role in heat dissipation to prevent internal heat from not dissipating, and the double-opening maintenance door 31 allows staff to easily inspect the interior of the enclosure 1.

[0025] This invention integrates and modularizes each component into a housing, which saves space, improves overall maintenance efficiency, and reduces pressure loss and energy waste.

[0026] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model. Those skilled in the art can make various modifications or equivalent substitutions to the present utility model within its substance and protection scope, and such modifications or equivalent substitutions should also be considered to fall within the protection scope of the present utility model's technical solution.

Claims

1. An integrated modular air-drying purification system, characterized in that, The device includes a housing, inside which are installed a blower, a filter, a dryer, an air tank, a dust removal device, and an oil removal device. The filter includes a pre-filter and an adsorption tank. The housing has an air inlet and an air outlet at both ends. The air inlet is connected to the inlet of the blower. The pre-filter is located at the inlet of the blower. The outlet of the blower is connected to the dryer via a main pipe. The dust removal device and the oil removal device are connected in parallel on the main pipe connecting the blower and the dryer. The dryer is connected to the air tank. The air tank is connected to the adsorption tank. The adsorption tank is connected to the air outlet.

2. The integrated modular dry air purification system according to claim 1, characterized in that: The pre-filter is equipped with a replaceable filter element that can be removed from the top. The top of the housing near the air inlet has an opening and closing sealing port, and the top of the pre-filter is located at the opening and closing sealing port.

3. The integrated modular dry air purification system according to claim 1, characterized in that: The blower is fixedly installed at the top and inside the upper part of the housing. A silencer is provided at the outlet of the blower, and a preheater is also provided between the silencer and the dryer.

4. The integrated modular dry air purification system according to claim 3, characterized in that: Dust particle detection sensors and oil particle detection sensors are sequentially installed on the main pipeline between the silencer and the preheater. The dust removal device is connected in parallel to the main pipeline between the dust particle detection sensors and the oil particle detection sensors through dust removal branch pipelines at both ends. The oil removal device is connected in parallel to the main pipeline between the oil particle detection sensor and the preheater through oil removal branch pipelines at both ends.

5. The integrated modular dry air purification system according to claim 4, characterized in that: Solenoid valves are installed between the two sets of dust removal branch pipes and between the two sets of oil removal branch pipes in the main pipeline. Solenoid valves are also installed on the two sets of dust removal branch pipes and the two sets of oil removal branch pipes. The dust particle detection sensor and the oil particle detection sensor are electrically connected to the solenoid valves at the corresponding dust removal device and oil removal device, respectively.

6. The integrated modular dry air purification system according to claim 1, characterized in that: The top of the dryer is equipped with a series of lifting points, and the top of the chamber is fixedly connected to the lifting points on the top of the dryer by a lifting rope. The bottom of the dryer is equipped with a liquid collection filter, which is connected to the outside of the side wall of the chamber through a drain pipe. An automatic drain valve is also installed on the drain pipe.

7. The integrated modular dry air purification system according to claim 1, characterized in that: A pressure valve is connected inside the gas storage tank. A vent pipe is installed on the top of the gas storage tank, and the top of the gas storage tank is connected to the outside of the top of the box through the vent pipe. A solenoid valve is installed on the vent pipe.

8. The integrated modular dry air purification system according to claim 1, characterized in that: The adsorption tank is provided in two sets, which are connected in parallel. The outlet of the gas storage tank is connected to the two sets of adsorption tanks respectively through a three-way valve. A gas flow controller is also provided at the outlet of the gas storage tank. Solenoid valves are provided on the connecting pipes of the gas storage tank, the two sets of adsorption tanks and the three-way valve.

9. The integrated modular dry air purification system according to claim 1, characterized in that: The front exterior of the enclosure is also equipped with an observation window, an exhaust louver, and a double-opening maintenance door in sequence along the air intake direction.

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