Injection molding exhaust gas filtering and energy recovery device

CN224854048UActive Publication Date: 2026-10-16青岛恒桉精工机械有限公司
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Patent Information

Application Number
CN202522333430.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-04
Publication Date
2026-10-16
Estimated Expiration
2035-11-04

AI Technical Summary

Technical Problem

[0004]本实用新型的目的在于提供一种注塑废气过滤与能量回收装置,以解决现有装置废气净化效率低下,以及能量回收利用的问题

Benefits of technology

1)该注塑废气过滤与能量回收装置,通过向净化瓶内添加可以净化废气的液体,并在导气管输入废气的同时控制电机使搅拌轴转动,进而使废气与高速旋转的液体接触,使废气与液体充分反应,并在出气管上安装净化囱,若干滤板间添加可以净化废气的材料,当废气由出气管上移出时,废气中的有害物质将被吸收。

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of waste gas filtration and energy recovery, and disclose a kind of injection molding waste gas filtration and energy recovery device, including air inlet pipe and air outlet pipe, and purification mechanism is arranged between the air inlet pipe and air outlet pipe;By adding the liquid that can purify waste gas to purification bottle, and control motor to make stirring shaft rotate while the input waste gas of gas guide pipe, further make waste gas contact with high-speed rotating liquid, make waste gas and liquid fully react, and install purification chimney on air outlet pipe, add the material that can purify waste gas between a plurality of filter plates, when waste gas is removed from air outlet pipe, harmful substances in waste gas will be absorbed, by injecting cold water into inlet pipe, make cold water fill water tank, when waste gas passes through special-shaped pipe by air inlet pipe and is discharged by air outlet pipe, energy in waste gas will be released in cold water, further realize the heating of cold water, the device benefits from the shape of special-shaped pipe, make the energy utilization in waste gas interior more fully.
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Description

Technical Field

[0001] This utility model relates to the field of waste gas filtration and energy recovery technology, specifically a device for filtering and recovering injection molding waste gas. Background Technology

[0002] The injection molding exhaust gas filtration and energy recovery device is an integrated environmental protection system that uses multi-stage purification technology to treat organic waste gas and dust generated during the injection molding process. At the same time, it recovers waste heat or braking energy to improve energy efficiency. The waste heat generated in the exhaust gas treatment can be recovered through a heat exchanger.

[0003] The waste gas generated during the injection molding process needs to be purified in a timely manner for reuse; otherwise, it will pollute the equipment and the air. However, the existing waste gas purification efficiency is low and the utilization of the filter liquid is limited, resulting in the residue of harmful gases in the waste gas. In view of the large amount of heat generated in the waste gas, the problem of energy recovery needs to be solved. Therefore, an injection molding waste gas filtration and energy recovery device is needed. Utility Model Content

[0004] The purpose of this invention is to provide an injection molding waste gas filtration and energy recovery device to solve the problems of low waste gas purification efficiency and energy recovery and utilization in existing devices.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a device for filtering and recovering injection molding exhaust gas, comprising an inlet pipe and an outlet pipe, wherein a purification mechanism is provided between the inlet pipe and the outlet pipe; the purification mechanism comprises a purification bottle and a purification chimney, wherein the purification bottle is fixedly installed on the inlet pipe, the purification chimney is fixedly installed on the outlet pipe, liquid guide pipes are fixedly installed on both the upper and lower sides of the purification bottle, and the gas guide pipes are fixedly installed on the purification bottle; a motor is fixedly installed on the lower side of the purification bottle, a stirring shaft is fixedly installed on the output end of the motor, and several filter plates are fixedly installed in parallel inside the purification chimney.

[0006] Preferably, one end of the air inlet pipe is embedded in the purification bottle, and the other end of the air inlet pipe is located on the upper side of the purification bottle.

[0007] Preferably, one end of the air guide tube is embedded in the purification bottle, and the other end of the air guide tube is located on the lower side of the purification bottle.

[0008] Preferably, the stirring shaft is located between the air inlet pipe and the air guide pipe, and a gap is left between the filter plates.

[0009] Preferably, a recycling mechanism is provided between the air inlet pipe and the air outlet pipe. The recycling mechanism includes a water tank, an irregularly shaped pipe is fixedly installed inside the water tank, an inlet pipe is fixedly installed on one side of the water tank, and an outlet pipe is fixedly installed on the other side of the water tank. Two connecting pipes are fixedly installed side by side on one side of the irregularly shaped pipe.

[0010] Preferably, the irregularly shaped tube is composed of several S-shaped tubes, and a gap is left between the irregularly shaped tube and the water tank.

[0011] Preferably, the water inlet pipe is located on the lower side of the water tank, the water outlet pipe is located on the upper side of the water tank, and the shaped pipe is fixedly connected to the air inlet pipe and the air outlet pipe through connecting pipes.

[0012] Compared with the prior art, the beneficial effects of this utility model are: 1) This injection molding waste gas filtration and energy recovery device adds a liquid that can purify waste gas into the purification bottle, and controls the motor to rotate the stirring shaft while the waste gas is input into the gas guide pipe, so that the waste gas comes into contact with the high-speed rotating liquid, allowing the waste gas and liquid to react fully. A purification chimney is installed on the gas outlet pipe, and materials that can purify waste gas are added between several filter plates. When the waste gas is removed from the gas outlet pipe, the harmful substances in the waste gas will be absorbed.

[0013] 2) This injection molding exhaust gas filtration and energy recovery device fills the water tank by injecting cold water into the water inlet pipe. When the exhaust gas passes through the shaped pipe from the inlet pipe and is discharged from the outlet pipe, the energy in the exhaust gas will be released into the cold water, thereby heating the cold water. The device benefits from the shape of the shaped pipe, which makes more efficient use of the energy inside the exhaust gas. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of an injection molding waste gas filtration and energy recovery device according to an embodiment of the present utility model; Figure 2 This is a cross-sectional view of the purification bottle in an embodiment of the present invention; Figure 3 This is a cross-sectional view of the purification chimney in an embodiment of the present invention; Figure 4 This is a cross-sectional view of the water tank in an embodiment of the present invention; Figure 5 This is a cross-sectional view of the irregularly shaped tube in an embodiment of this utility model.

[0015] In the diagram: 1. Air inlet pipe; 2. Air outlet pipe; 3. Purification mechanism; 301. Purification bottle; 302. Purification chimney; 303. Liquid guide pipe; 304. Air guide pipe; 305. Motor; 306. Stirring shaft; 307. Filter plate; 4. Recovery mechanism; 401. Water tank; 402. Irregularly shaped pipe; 403. Water inlet pipe; 404. Water outlet pipe; 405. Connecting pipe. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] Example 1 Combination Figures 1-3 A device for filtering and recovering energy from injection molding exhaust gas includes an inlet pipe 1 and an outlet pipe 2, with a purification mechanism 3 disposed between the inlet pipe 1 and the outlet pipe 2. The purification mechanism 3 includes a purification bottle 301 and a purification chimney 302. The purification bottle 301 is fixedly installed on the inlet pipe 1, and the purification chimney 302 is fixedly installed on the outlet pipe 2. Liquid guide pipes 303 are fixedly installed on both the upper and lower sides of the purification bottle 301, and an air guide pipe 304 is fixedly installed on the purification bottle 301. A motor 305 is fixedly installed on the lower side of the purification bottle 301, and a stirring shaft 306 is fixedly installed on the output end of the motor 305. Several filter plates 307 are fixedly installed in parallel inside the purification chimney 302.

[0018] One end of the air inlet pipe 1 is embedded in the purification bottle 301, and one end of the air inlet pipe 1 is located on the upper side of the purification bottle 301. One end of the air guide pipe 304 is embedded in the purification bottle 301, and one end of the air guide pipe 304 is located on the lower side of the purification bottle 301, so that the air guide pipe 304 is lower than the air inlet pipe 1. When liquid is injected into the purification bottle 301, the exhaust gas will pass through the liquid and then enter the air inlet pipe 1. The stirring shaft 306 is located between the air inlet pipe 1 and the air guide pipe 304 to ensure that the liquid inside the purification bottle 301 is stirred, so that the exhaust gas and the liquid are in full contact, thereby increasing the purification efficiency of the exhaust gas. A gap is left between the filter plates 307. The filter plates 307 can be removed and filter material can be added between them according to the exhaust gas purification requirements.

[0019] Example 2 See Figure 4 and Figure 5 A recovery mechanism 4 is provided between the air inlet pipe 1 and the air outlet pipe 2. The recovery mechanism 4 includes a water tank 401. A special-shaped pipe 402 is fixedly installed inside the water tank 401. An inlet pipe 403 is fixedly installed on one side of the water tank 401, and an outlet pipe 404 is fixedly installed on the other side of the water tank 401. Two connecting pipes 405 are fixedly installed side by side on one side of the special-shaped pipe 402.

[0020] The irregular tube 402 is composed of several S-shaped tubes, and there is a gap between the irregular tube 402 and the water tank 401 to increase the contact area between the irregular tube 402 and the water. The water inlet pipe 403 is located on the lower side of the water tank 401, and the water outlet pipe 404 is located on the upper side of the water tank 401, so that the water inlet pipe 403 is lower than the water outlet pipe 404, so that the water flows to fill the water tank 401 and then discharges through the water outlet pipe 404, thereby transferring the energy in the exhaust gas to the water. The irregular tube 402 is fixedly connected to the air inlet pipe 1 and the air outlet pipe 2 through the connecting pipe 405.

[0021] In actual operation, liquid that can purify waste gas is added into the purification bottle 301, and the motor 305 is controlled to rotate the stirring shaft 306 while the waste gas is input into the gas guide pipe 304, so that the waste gas comes into contact with the high-speed rotating liquid and the waste gas reacts fully with the liquid. A purification chimney 302 is installed on the gas outlet pipe 2, and materials that can purify waste gas are added between several filter plates 307. When the waste gas is removed from the gas outlet pipe 2, the harmful substances in the waste gas will be absorbed. By injecting cold water into the water inlet pipe 403, the water tank 401 is filled with cold water. When the exhaust gas is discharged from the air inlet pipe 1 through the shaped pipe 402 and the exhaust pipe 2, the energy in the exhaust gas will be released into the cold water, thereby heating the cold water. The device benefits from the shape of the shaped pipe 402, which makes more efficient use of the energy inside the exhaust gas.

[0022] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A device for filtering and recovering energy from injection molding exhaust gas, comprising an inlet pipe (1) and an outlet pipe (2), characterized in that: A purification mechanism (3) is provided between the air inlet pipe (1) and the air outlet pipe (2); The purification mechanism (3) includes a purification bottle (301) and a purification chimney (302). The purification bottle (301) is fixedly installed on the air inlet pipe (1), and the purification chimney (302) is fixedly installed on the air outlet pipe (2). Liquid guide pipes (303) are fixedly installed on both the upper and lower sides of the purification bottle (301), and air guide pipes (304) are fixedly installed on the purification bottle (301). A motor (305) is fixedly installed on the lower side of the purification bottle (301), and a stirring shaft (306) is fixedly installed on the output end of the motor (305). Several filter plates (307) are fixedly installed in parallel inside the purification chimney (302).

2. The injection molding waste gas filtration and energy recovery device according to claim 1, characterized in that: One end of the air inlet pipe (1) is embedded in the purification bottle (301), and one end of the air inlet pipe (1) is located on the upper side of the purification bottle (301).

3. The injection molding waste gas filtration and energy recovery device according to claim 2, characterized in that: One end of the air guide tube (304) is embedded in the purification bottle (301), and one end of the air guide tube (304) is located on the lower side of the purification bottle (301).

4. The injection molding exhaust gas filtration and energy recovery device according to claim 3, characterized in that: The stirring shaft (306) is located between the air inlet pipe (1) and the air guide pipe (304), and a gap is left between several filter plates (307).

5. The injection molding waste gas filtration and energy recovery device according to claim 1, characterized in that: A recycling mechanism (4) is provided between the air inlet pipe (1) and the air outlet pipe (2). The recycling mechanism (4) includes a water tank (401). A special-shaped pipe (402) is fixedly installed inside the water tank (401). An inlet pipe (403) is fixedly installed on one side of the water tank (401), and an outlet pipe (404) is fixedly installed on the other side of the water tank (401). Two connecting pipes (405) are fixedly installed side by side on one side of the special-shaped pipe (402).

6. The injection molding waste gas filtration and energy recovery device according to claim 5, characterized in that: The irregular tube (402) is composed of several S-shaped tubes, and there is a gap between the irregular tube (402) and the water tank (401).

7. The injection molding exhaust gas filtration and energy recovery device according to claim 6, characterized in that: The inlet pipe (403) is located on the lower side of the water tank (401), the outlet pipe (404) is located on the upper side of the water tank (401), and the shaped pipe (402) is fixedly connected to the air inlet pipe (1) and the air outlet pipe (2) through the connecting pipe (405).