Pressure-sensitive adhesive stirring device
Patent Information
- Application Number
- CN202522325273.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-03
- Publication Date
- 2026-10-16
- Estimated Expiration
- 2035-11-03
AI Technical Summary
然而,在实际生产过程中,由于聚丙烯酸酯分子链中含有酯基等亲水性基团,导致物料在高速搅拌过程中极易吸收环境中的水分
[0016]The advantages and beneficial effects of this invention are as follows: By combining an air extraction pipe with an air pump, moisture absorbed during the stirring process can be effectively removed, preventing abnormal viscosity or gelation of the pressure-sensitive adhesive due to moisture absorption, thus improving the stability of the adhesive and the quality of the finished product. Simultaneously, the cylinder-controlled sealing cap structure, combined with a bellows and wedge-shaped sealing block, ensures the airtightness of the stirring process, further preventing the intrusion of external moisture; the drive motor is equipped with a torque sensor to monitor the stirring status; and the combined design of the support arm and reset device facilitates fixing and adjusting the position of the stirring tank, improving operational convenience and safety.
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Figure CN224854091U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of pressure-sensitive adhesive production equipment, specifically to a pressure-sensitive adhesive stirring device. Background Technology
[0002] Aluminum foil tape is a functional composite material consisting of aluminum foil and a pressure-sensitive adhesive layer. The aluminum foil, with its excellent light-shielding, thermal conductivity, and corrosion resistance, serves as a protective material. The pressure-sensitive adhesive, on the other hand, acts as an adhesive medium, forming a stable bond with the components to be bonded through contact pressure. It is mainly used for efficient sealing of various pipeline systems and has wide applications in HVAC, water supply and drainage, and chemical transportation.
[0003] Currently, most mainstream aluminum foil tapes use polyacrylate pressure-sensitive adhesives as the adhesive. Polyacrylate pressure-sensitive adhesives have moderate initial tack, good holding power, and a wide temperature adaptability range. However, in actual production, because the polyacrylate molecular chain contains hydrophilic groups such as ester groups, the material easily absorbs moisture from the environment during high-speed stirring. Moisture intrusion will destroy the stability of the colloid, causing abnormal viscosity fluctuations at best, and triggering cross-linking reactions leading to gelation at worst, ultimately directly affecting the peel strength of the finished product. Therefore, it is necessary to provide a pressure-sensitive adhesive stirring device to improve the above problems. Summary of the Invention
[0004] The purpose of this invention is to overcome the shortcomings of the prior art and provide a pressure-sensitive adhesive mixing device.
[0005] To achieve the above objectives, the technical solution provided by this utility model is as follows.
[0006] A pressure-sensitive adhesive mixing device includes a base and a support column vertically disposed above the base. A housing is fixedly connected to the top of the support column. A drive motor is fixedly disposed at one end of the housing. The output end of the drive motor is connected to a stirring shaft at the other end of the housing via a pulley and a belt. The stirring shaft passes through the housing and is driven to rotate by the drive motor. Cylinders are vertically disposed on both sides of the housing. The cylinders are parallel to the stirring shaft. A sealing cover is fixedly connected to the end of the cylinder away from the housing. The stirring shaft passes through the sealing cover. An air extraction pipe is disposed inside the housing. The air extraction pipe and the stirring shaft extend together to the bottom of the sealing cover.
[0007] As a preferred technical solution, the suction pipe is connected to the first output port of the suction pump, the suction pump is disposed above the base, the suction pipe is provided with an air valve on the outside of the housing, and the suction pump is electrically connected to a controller.
[0008] As a preferred technical solution, the cylinder is connected to the second output port of the air pump, and the cylinder is electrically connected to the controller through a reversing valve.
[0009] As a preferred technical solution, a bellows is provided between the shell and the sealing cover. The bellows is sleeved on the outer periphery of the exhaust pipe and the stirring shaft. The bellows and the shell and the sealing cover are all connected by flanges.
[0010] As a preferred technical solution, the lower part of the sealing cap has a plurality of wedge-shaped blocks arranged in a ring. The wedge-shaped blocks are used to connect the sealing cap and the barrel body. A notch with a width of 0.5-1cm is provided between adjacent wedge-shaped blocks, and a silicone block is fixedly installed in the notch.
[0011] As a preferred technical solution, the drive motor is electrically connected to the controller, and a torque sensor is provided on the output shaft of the drive motor, and the torque sensor is electrically connected to the controller.
[0012] As a preferred technical solution, a transverse frame is provided on the side of the support column near the sealing cover. Grooves are provided on both the left and right ends of the transverse frame. The grooves are rotatably connected to the middle section of the support arm through a rotating shaft. A pawl is provided on the end of the support arm near the sealing cover, and a reset device is provided on the end of the support arm away from the sealing cover and the rotating shaft.
[0013] As a preferred technical solution, the reset device includes a transverse ring disposed on the side of the support column away from the transverse frame, a threaded rod disposed through the transverse ring, a threaded sleeve disposed at one end of the support arm near the threaded rod, the threaded sleeve being adapted to the threaded rod, the outer wall of the threaded sleeve being rotatably connected to the threaded rod, and the rotation direction of the threaded sleeve being the same as the rotation direction of the rotating shaft.
[0014] As a preferred technical solution, a handwheel is fixedly provided at the end of the threaded rod.
[0015] As a preferred technical solution, the housing is further provided with a guide sleeve in the vertical direction, and a guide rod is provided inside the guide sleeve. One end of the guide rod is fixedly connected to the top surface of the sealing cover, and the other end of the guide rod is provided with a limiting plate. The outer diameter of the limiting plate is larger than the inner diameter of the guide sleeve.
[0016] The advantages and beneficial effects of this invention are as follows: By combining an air extraction pipe with an air pump, moisture absorbed during the stirring process can be effectively removed, preventing abnormal viscosity or gelation of the pressure-sensitive adhesive due to moisture absorption, thus improving the stability of the adhesive and the quality of the finished product. Simultaneously, the cylinder-controlled sealing cap structure, combined with a bellows and wedge-shaped sealing block, ensures the airtightness of the stirring process, further preventing the intrusion of external moisture; the drive motor is equipped with a torque sensor to monitor the stirring status; and the combined design of the support arm and reset device facilitates fixing and adjusting the position of the stirring tank, improving operational convenience and safety. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the cross-sectional structure of the shell of this utility model; Figure 3 This is a schematic diagram of the cross-sectional structure of the support arm of this utility model; Figure 4 This is a schematic diagram of the cross-sectional structure of the sealing cap of this utility model; Figure label: 1-Base, 2-Support column, 3-House, 4-Drive motor, 5-Pulley, 6-Belt, 7-Cylinder, 8-Stirring shaft, 9-Sealing cover, 10-Ejection pipe, 11-Ejection pump, 12-Air valve, 13-Bellwall, 14-Wedge block, 15-Silicone block, 16-Horizontal frame, 17-Groove, 18-Rotating shaft, 19-Claw, 20-Horizontal ring, 21-Threaded rod, 22-Handwheel, 23-Guide sleeve, 24-Guide rod, 25-Limiting plate. Detailed Implementation
[0018] To make the above-mentioned objectives, features, and advantages of this application more apparent and understandable, the specific embodiments of this application will be described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are for illustrative purposes only and are not intended to limit the scope of this application. Furthermore, it should be noted that, for ease of description, only the parts relevant to this application are shown in the accompanying drawings, not the entire structure. Based on the embodiments in this application, all other embodiments obtained by those skilled in the art without inventive effort are within the scope of protection of this application.
[0019] The terms “comprising” and “having”, and any variations thereof, used in this application are intended to cover non-exclusive inclusion. For example, a process, method, system, product, or apparatus that includes a series of steps or units is not limited to the steps or units listed, but may optionally include steps or units not listed, or may optionally include other steps or units inherent to such process, method, product, or apparatus.
[0020] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly or implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.
[0021] Please see Figures 1-4 This embodiment provides a pressure-sensitive adhesive mixing device, including a base 1 and a support column 2 vertically disposed above the base 1. A housing 3 is fixedly connected to the top of the support column 2. A drive motor 4 is fixedly disposed at one end of the housing 3. The output end of the drive motor 4 is connected to a stirring shaft 8 at the other end of the housing 3 via a pulley 5 and a belt 6. The stirring shaft 8 passes through the housing 3 and is driven to rotate by the drive motor 4. Cylinders 7 are vertically disposed on both sides of the housing 3. The cylinders 7 are parallel to the stirring shaft 8. A sealing cover 9 is fixedly connected to the end of the cylinder 7 away from the housing 3. The stirring shaft 8 passes through the sealing cover 9. An air extraction pipe 10 is disposed inside the housing 3. The air extraction pipe 10 and the stirring shaft 8 extend together to the bottom of the sealing cover 9. The cylinders 7 push the sealing cover 9 to move up and down, realizing the sealing and opening of the mixing container. The air extraction pipe 10 removes internal moisture during the mixing process to prevent the pressure-sensitive adhesive from absorbing moisture.
[0022] To achieve active removal of moisture from the inside of the mixing container, the technical solution provided in this embodiment is as follows: the suction pipe 10 is connected to the first output port of the suction pump 11, the suction pump 11 is mounted above the base 1, and the suction pipe 10 is equipped with an air valve 12 on the outside of the housing 3. The suction pump 11 is electrically connected to a controller. The controller starts the suction pump 11, and the suction rate is adjusted by the air valve 12 to discharge the water vapor generated during the mixing process in real time, maintaining a dry environment.
[0023] To unify the power source and achieve centralized control of pneumatic components, the technical solution provided in this embodiment is as follows: Cylinder 7 is connected to the second output port of the vacuum pump 11, and cylinder 7 is electrically connected to the controller through a reversing valve. The vacuum pump 11 simultaneously provides air to cylinder 7, and the controller controls the lifting and lowering action of cylinder 7 through the reversing valve to achieve automatic opening and closing of the sealing cover 9, thereby improving the equipment integration and the level of operational automation.
[0024] To enhance the sealing of the mixing zone and accommodate the lifting and lowering movement of the sealing cap, the technical solution provided in this embodiment is as follows: a bellows 13 is provided between the housing 3 and the sealing cap 9. The bellows 13 is sleeved around the outer periphery of the exhaust pipe 10 and the mixing shaft 8, and the bellows 13 is connected to both the housing 3 and the sealing cap 9 by flanges. The bellows 13 expands and contracts with the lifting and lowering of the sealing cap 9, maintaining a seal while allowing axial movement, preventing external moisture from entering, and protecting the internal components.
[0025] To improve the sealing effect between the sealing cap and the mixing container, the technical solution provided in this embodiment is as follows: Multiple wedge-shaped blocks 14 are arranged in a ring at the lower part of the sealing cap 9. A notch with a width of 0.5-1 cm is provided between adjacent wedge-shaped blocks 14, and a silicone block 15 is fixedly placed within the notch. The wedge-shaped blocks 14 are pressed tightly against the container opening, and the silicone block 15 fills the gap, forming a multiple seal to effectively isolate moisture.
[0026] To achieve intelligent monitoring and feedback control of the mixing process, the technical solution provided in this embodiment is as follows: the drive motor 4 is electrically connected to the controller, and a torque sensor is installed on the output shaft of the drive motor 4, which is also electrically connected to the controller. The torque sensor monitors the mixing resistance in real time, and the controller adjusts the motor speed or issues an alarm based on the signal to avoid overload and ensure mixing quality and equipment safety.
[0027] To facilitate the fixing and adjustment of the stirring container's position, the technical solution provided in this embodiment is as follows: A transverse frame 16 is provided on the side of the support column 2 near the sealing cap 9. Grooves 17 are provided transversely at both ends of the transverse frame 16. The grooves 17 are rotatably connected to the middle section of the support arm via a rotating shaft 18. A claw 19 is provided at the end of the support arm near the sealing cap 9, and a reset device is provided at the end of the support arm away from the sealing cap 9 and the rotating shaft 18. The claw 19 can grip the edge of the container, and the support arm swings via the rotating shaft 18, achieving rapid positioning and fixing of the container.
[0028] To provide a restoring force for the support arm and allow for manual adjustment, the technical solution provided in this embodiment is as follows: The restoring device includes a transverse ring 20 disposed on the side of the support column 2 away from the transverse frame 16. A threaded rod 21 is disposed through the transverse ring 20. A threaded sleeve is disposed at the end of the support arm near the threaded rod 21. The threaded sleeve is adapted to the threaded rod 21, and the outer wall of the threaded sleeve is rotatably connected to the threaded rod 21. The rotation direction of the threaded sleeve is the same as the rotation direction of the rotating shaft 18. Rotating the threaded rod 21 can push or pull back the support arm, realizing the clamping and releasing of the chuck 19. The operation is simple and adaptable to containers of different specifications.
[0029] To facilitate manual operation of the threaded rod, the technical solution provided in this embodiment is as follows: a handwheel 22 is fixedly provided at the end of the threaded rod 21. The position of the threaded rod 21 can be adjusted by rotating the handwheel 22, which is labor-saving and precise, improving the ease of operation.
[0030] To guide the lifting and lowering movement of the sealing cap and prevent it from detaching, the technical solution provided in this embodiment is as follows: the housing 3 is further provided with a guide sleeve 23 arranged vertically, and a guide rod 24 is provided inside the guide sleeve 23. One end of the guide rod 24 is fixedly connected to the top surface of the sealing cap 9, and the other end of the guide rod 24 is provided with a limiting plate 25. The outer diameter of the limiting plate 25 is larger than the inner diameter of the guide sleeve 23. The guide rod 24 slides within the guide sleeve 23 to ensure the vertical movement of the sealing cap 9, and the limiting plate 25 prevents the guide rod 24 from detaching, thereby improving the stability and safety of the movement.
[0031] The working principle of this utility model is as follows: Before starting the equipment, the stirring container is placed on the base 1, and the support arm is adjusted by the handwheel 22 to make the claw 19 clamp the container opening; the controller controls the cylinder 7 to push the sealing cover 9 down, and the wedge block 14 and the silicone block 15 press the container opening to form a seal; the drive motor 4 drives the stirring shaft 8 to rotate through the pulley 5 and the belt 6 to carry out the stirring operation; at the same time, the air pump 11 draws away the water vapor in the stirring area through the air extraction pipe 10 to maintain a dry environment; the torque sensor monitors the stirring status in real time and feeds back to the controller to realize intelligent adjustment; after the operation is completed, the cylinder 7 lifts the sealing cover 9, releases the claw 19, and the container can be taken out.
[0032] The embodiments described above are merely illustrative of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.
Claims
1. A pressure-sensitive adhesive stirring device, comprising a base (1) and a support column (2) vertically disposed above the base (1), wherein a housing (3) is fixedly connected to the top of the support column (2), a drive motor (4) is fixedly disposed at one end of the housing (3), and the output end of the drive motor (4) is connected to a stirring shaft (8) at the other end of the housing (3) via a pulley (5) and a belt (6), wherein the stirring shaft (8) passes through the housing (3) and is driven to rotate by the drive motor (4), characterized in that, Cylinders (7) are vertically arranged on both sides of the housing (3). The cylinders (7) are parallel to the stirring shaft (8). A sealing cover (9) is fixedly connected to the end of the cylinder (7) away from the housing (3). The stirring shaft (8) passes through the sealing cover (9). An air extraction pipe (10) is provided inside the housing (3). The air extraction pipe (10) and the stirring shaft (8) extend together to the bottom of the sealing cover (9).
2. The pressure-sensitive adhesive stirring device according to claim 1, characterized in that, The suction pipe (10) is connected to the first output port of the suction pump (11), the suction pump (11) is located above the base (1), the suction pipe (10) is provided with an air valve (12) on the outside of the housing (3), and the suction pump (11) is electrically connected to a controller.
3. The pressure-sensitive adhesive stirring device according to claim 2, characterized in that, The cylinder (7) is connected to the second output port of the air pump (11), and the cylinder (7) is electrically connected to the controller through a reversing valve.
4. The pressure-sensitive adhesive stirring device according to claim 1, characterized in that, A bellows (13) is provided between the housing (3) and the sealing cover (9). The bellows (13) is sleeved on the outer periphery of the exhaust pipe (10) and the stirring shaft (8). The bellows (13) is connected to the housing (3) and the sealing cover (9) by flanges.
5. The pressure-sensitive adhesive stirring device according to claim 1, characterized in that, The lower part of the sealing cap (9) has a plurality of wedge-shaped blocks (14) arranged in a ring. A notch with a width of 0.5-1cm is provided between adjacent wedge-shaped blocks (14), and a silicone block (15) is fixedly provided in the notch.
6. The pressure-sensitive adhesive stirring device according to claim 2, characterized in that, The drive motor (4) is electrically connected to the controller. A torque sensor is provided on the output shaft of the drive motor (4), and the torque sensor is electrically connected to the controller.
7. The pressure-sensitive adhesive stirring device according to claim 1, characterized in that, The support column (2) is provided with a horizontal frame (16) on the side near the sealing cover (9). The left and right ends of the horizontal frame (16) are provided with grooves (17). The grooves (17) are rotatably connected to the middle section of the support arm through a rotating shaft (18). The end of the support arm near the sealing cover (9) is provided with a claw (19), and the end of the support arm away from the sealing cover (9) and the rotating shaft (18) is provided with a reset device.
8. The pressure-sensitive adhesive stirring device according to claim 7, characterized in that, The reset device includes a transverse ring (20) disposed on the side of the support column (2) away from the transverse frame (16), a threaded rod (21) is disposed through the transverse ring (20), a threaded sleeve is disposed at one end of the support arm near the threaded rod (21), the threaded sleeve is adapted to the threaded rod (21), the outer wall of the threaded sleeve is rotatably connected to the threaded rod (21), and the rotation direction of the threaded sleeve is the same as the rotation direction of the rotating shaft (18).
9. A pressure-sensitive adhesive stirring device according to claim 8, characterized in that, A handwheel (22) is fixedly provided at the end of the threaded rod (21).
10. A pressure-sensitive adhesive stirring device according to claim 1, characterized in that, The housing (3) is also provided with a guide sleeve (23) arranged in the vertical direction. A guide rod (24) is provided inside the guide sleeve (23). One end of the guide rod (24) is fixedly connected to the top surface of the sealing cover (9). The other end of the guide rod (24) is provided with a limiting plate (25). The outer diameter of the limiting plate (25) is larger than the inner diameter of the guide sleeve (23).