A stirring device for producing high-gloss transparent glaze

Abstract

The utility model relates to a kind of stirring device for high-gloss transparent glaze production, including base, stirring bucket and viscosity cup, the base top is fixedly connected with stand, stand top is fixedly connected with top plate, the base top is provided with first hydraulic cylinder, first hydraulic cylinder top output end is provided with first piston rod, first piston rod top is fixedly connected with lifting platform, the inside of top plate is provided with second hydraulic cylinder, second hydraulic cylinder bottom output end is provided with second piston rod, second piston rod bottom is fixedly connected with lifting plate, lifting plate top is provided with motor, motor bottom output end is provided with shaft, shaft bottom is provided with shaft coupling, shaft coupling bottom is provided with stirring shaft, stirring shaft side surface is fixedly connected with stirring paddle, stirring bucket side is provided with second valve, second valve side is fixedly connected with transmission pipe, stirring glaze keeps uniform, the height of stirring bucket and viscosity cup is conveniently and quickly adjusted, save time and manpower and improve operating efficiency.

Description

Technical Field

[0001] This utility model relates to the field of glaze production and processing technology, and in particular to a stirring device for producing high-gloss transparent glaze. Background Technology

[0002] Ceramic glaze is a thin, glassy layer that adheres to the surface of a ceramic body. It is generally made by mixing quartz, feldspar, and clay in a certain proportion, grinding them, adding water, and then applying the mixture to the surface of the body. After being fired at a certain temperature, the glaze melts and forms a thin, glassy layer on the ceramic surface as the temperature drops. Utility model patent application number CN202120439490.0 discloses a ceramic glaze stirring device, including a base for bearing weight; a stirring zone comprising a support plate, a vertical rod, a horizontal rod, and a control motor arranged sequentially from bottom to top; a stirring shaft, stirring blades, and a stirring tank located between the support plate and the horizontal rod; one end of the vertical rod being rotatably connected to the base, and the other end being fixedly connected to one end of the horizontal rod; the horizontal rod having a first through hole through which the output shaft of the control motor passes and is fixedly connected to one end of the stirring shaft; the other end of the stirring shaft being connected to the stirring blades; a support plate being provided on the base, and the support plate being connected to the vertical rod via a lifting device; the stirring tank being placed on the support plate; the stirring tank being a double-layered stirring tank, with at least two water inlets on one side of the outer wall and at least two water outlets on the other side. The inner wall penetrates the outer wall and has a glaze outlet; the detection area includes a support ring, a viscosity cup, and a recovery cup. One end of the support ring is fixedly connected to a support plate, and the viscosity cup is mounted on the support ring. A glaze inlet is located on the upper part of one side of the viscosity cup; the recovery cup is located below the viscosity cup and placed on a base; a connecting pipe connects the mixing tank and the viscosity cup, with its two ends connected to the glaze outlet and glaze inlet respectively. Flow control switches are located at both ends of the connecting rod; a rack is fitted onto the upright, and a second through hole is provided at the end of the support plate near the upright. The support plate moves up and down through the second through hole and is connected to the rack. The rotating rod is detachably engaged with the rack; the rack is located on one side of the upright, and a U-shaped groove is provided at the end of the support plate near the upright. The support plate moves up and down through the U-shaped groove and is connected to the rack. The rotating rod is detachably engaged with the rack. The height of the support plate can be adjusted by moving the position of the rotating rod on the rack. However, the total weight of the support plate and the mixing tank is relatively heavy, making manual adjustment cumbersome and time-consuming. Utility Model Content

[0003] This invention aims to solve the problems existing in the prior art by providing a stirring device for the production of high-gloss transparent glaze. This device can stir the glaze to maintain uniformity, facilitate the detection of glaze quality, and allow for convenient and quick adjustment of the height of the stirring tank and viscosity cup, thereby saving time and manpower and improving operational efficiency.

[0004] The technical solution adopted by this utility model to solve its technical problem is as follows: This stirring device for producing high-gloss transparent glaze includes a base, a stirring tank, and a viscosity cup. A column is fixedly connected to the top of the base, and a top plate is fixedly connected to the top of the column. A first hydraulic cylinder is installed on the top of the base, and a first piston rod is installed at the output end of the first hydraulic cylinder. A lifting platform is fixedly connected to the top of the first piston rod. The stirring tank is installed inside the lifting platform. A first valve is installed at the bottom of the stirring tank, and a filter is installed at the bottom of the first valve. A first holding tank is placed on the top of the base, directly below the filter. A second hydraulic cylinder is installed inside the top plate. A second piston rod is located at the bottom output end of the second hydraulic cylinder. A lifting plate is fixedly connected to the bottom of the second piston rod. A cover is installed at the bottom of the lifting plate. A motor is installed at the top of the lifting plate. A rotating shaft is located at the bottom output end of the motor. A coupling is installed at the bottom of the rotating shaft. A stirring shaft is installed at the bottom of the coupling. Multiple stirring paddles are fixedly connected to the side surface of the stirring shaft. The stirring shaft and multiple stirring paddles rotate inside the stirring tank. A viscosity cup is installed inside the lifting platform. A second valve is located on the side of the stirring tank. A transmission pipe is fixedly connected to the side of the second valve, and the transmission pipe connects to the inside of the viscosity cup. A third valve is located at the bottom of the viscosity cup. The base is topped with a third valve. A second container is placed directly below the third valve. Raw materials enter from the top of the mixing tank. The motor is started, and the shaft, coupling, mixing shaft, and multiple impellers rotate synchronously, ensuring uniform mixing of the glaze. The second valve is opened, and the glaze passes through the valve and transfer pipe to the viscosity cup. The third valve is then opened, allowing the glaze to fall into the second container. Operators judge the glaze's condition based on the flow pattern. When the glaze meets the requirements, the first valve is opened, and the glaze falls through the valve and filter into the first container. The glaze is then transferred to the first container for use. During the stirring or testing process, the first hydraulic cylinder is activated to extend or retract, and the first piston rod drives the lifting platform, stirring tank, and viscosity cup to move up and down as a whole. The height of the lifting platform, stirring tank, and viscosity cup can be effectively and quickly adjusted. The second hydraulic cylinder is activated to extend or retract, and the second piston rod drives the lifting plate, cap, motor, stirring shaft, and stirring paddle to move up and down as a whole. The distance between the cap, stirring shaft, and stirring paddle and the stirring tank can be further effectively adjusted. Throughout the process, the glaze is stirred evenly, the glaze quality is easy to test, and the height of the stirring tank and viscosity cup can be easily and quickly adjusted, saving time and manpower and improving operating efficiency.

[0005] To further improve the design, the bottom of the mixing tank is cone-shaped, and the first valve is located at the center of the bottom of the mixing tank to prevent glaze from depositing at the bottom of the mixing tank and to ensure that the glaze flows out effectively.

[0006] To further improve the design, holes are provided inside the lifting plate and the cover, and the rotating shaft rotates inside the holes in the lifting plate and the cover, avoiding direct contact between the rotating shaft and the lifting plate and the cover, and ensuring the efficient operation of the rotating shaft, coupling, stirring shaft and multiple stirring paddles.

[0007] Further improvements include a first placement slot and a second placement slot on the top of the base. The first container is placed inside the first placement slot, and the second container is placed inside the second placement slot. The tops of the first and second placement slots are chamfered, making it difficult for the first and second containers to move freely. This effectively ensures the stability of the first and second containers. The chamfers also reduce edge obstruction, facilitating the quick entry of the first and second containers.

[0008] Further improvements include a first inner groove on the side of the lifting platform, a first slider inside the first inner groove, a guide rail on the inside of the column, and the first slider mounted on the surface of the guide rail. There are multiple first inner grooves, first sliders, and guide rails. Multiple first sliders interact with multiple guide rails, effectively limiting the vertical movement path of the lifting platform and improving stability and accuracy.

[0009] To further improve the design, a second inner groove is provided on the side of the lifting plate, and a second slider is provided inside the second inner groove. The second slider is installed on the surface of the guide rail. There are multiple second inner grooves and second sliders. The multiple second sliders interact with multiple guide rails, which effectively restricts the up and down movement path of the lifting plate, thereby further improving stability and accuracy.

[0010] To further improve the design, the filter is equipped with a first filter screen, a second filter screen below the first filter screen, and a third filter screen below the second filter screen. The mesh size of the first filter screen is larger than that of the second filter screen, and the mesh size of the second filter screen is larger than that of the third filter screen. The glaze is filtered through the first, second, and third filter screens in the filter, reducing impurities and further ensuring the quality of the glaze.

[0011] Further improvements include a feed pipe fixedly connected to the bottom of the first valve, which is inserted into the filter. A first flange is fixedly connected to the side surface of the feed pipe, and a second flange is fixedly connected to the top of the filter. The bottom of the second flange is equipped with mounting bolts, and mounting holes are opened inside the second flange. A threaded groove is opened at the bottom of the first flange. The mounting bolts pass through the mounting holes and connect with the threaded grooves. There are multiple mounting bolts, mounting holes, and threaded grooves, making the filter easy to install, easy to remove, and quick to replace and adjust to meet more needs.

[0012] The beneficial effects of this utility model are: Raw materials enter the mixing tank from the top. The motor is started, and the shaft, coupling, mixing shaft, and multiple agitators rotate synchronously, ensuring uniform mixing of the glaze. The second valve is opened, and the glaze passes through it and the transfer pipe to the viscosity cup. The third valve is then opened, allowing the glaze to fall into the second container. Operators judge the glaze's quality based on the flow pattern. If the glaze meets the requirements, the first valve is opened, and the glaze falls through it and the filter into the first container. The glaze is then transferred to the first container for use. During mixing or testing, the first hydraulic cylinder extends or retracts, and the first piston rod moves the lifting platform, mixing tank, and viscosity cup up and down, allowing for efficient and quick height adjustment. The second hydraulic cylinder extends or retracts, and the second piston rod moves the lifting plate, cap, motor, mixing shaft, and agitators up and down, further adjusting the distance between the cap, mixing shaft, agitators, and the mixing tank. Throughout the process, the glaze remains uniformly mixed, glaze quality is easily tested, and the height of the mixing tank and viscosity cup is easily and quickly adjusted, saving time and manpower and improving operational efficiency.

[0013] By having multiple first sliders interact with multiple guide rails, the vertical movement path of the lifting platform is effectively limited, improving stability and accuracy. Similarly, by having multiple second sliders interact with multiple guide rails, the vertical movement path of the lifting plate is effectively limited, further improving stability and accuracy.

[0014] By filtering the glaze through the first, second, and third filter screens within the filter, impurities are reduced, further ensuring the quality of the glaze. The filter is easy to install, remove, and quickly replace and adjust to meet various needs. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 For the present utility model Figure 1 Enlarged view of point A in the middle; Figure 3 For the present utility model Figure 1 Enlarged view at point B in the middle; Figure 4 This is a front view of the structure of this utility model; Figure 5 For the present utility model Figure 4 Enlarged view at point C; Figure 6 For the present utility model Figure 4 Enlarged view at point D; Figure 7 This is a diagram showing the internal structure of the filter of this utility model.

[0016] Explanation of reference numerals in the attached drawings: 1. Base; 2. Mixing tank; 3. Viscosity cup; 4. Column; 5. Top plate; 6. First hydraulic cylinder; 7. First piston rod; 8. Lifting platform; 9. First valve; 10. Filter; 11. First container; 12. Second hydraulic cylinder; 13. Second piston rod; 14. Lifting plate; 15. Cover; 16. Motor; 17. Rotating shaft; 18. Coupling; 19. Mixing shaft; 20. Mixing paddle; 21. Second valve; 22. Transfer pipe; 23. Third valve; 24. Second container; 25. First placement slot; 26. Second placement slot; 27. First inner slot; 28. First slider; 29. ​​Guide rail; 30. Second inner slot; 31. Second slider; 32. First filter screen; 33. Second filter screen; 34. Third filter screen; 35. Feed pipe; 36. First flange; 37. Second flange; 38. Mounting bolt; 39. Mounting hole; 40. Threaded groove. Detailed Implementation

[0017] The following is in conjunction with the appendix Figure 1-7 Further explanation of this embodiment: like Figure 1 , Figure 2 , Figure 4 , Figure 5 and Figure 6As shown: This embodiment discloses a stirring device for producing high-gloss transparent glaze, including a base 1, a stirring tank 2, and a viscosity cup 3. A column 4 is fixedly connected to the top of the base 1, and a top plate 5 is fixedly connected to the top of the column 4. A first hydraulic cylinder 6 is installed on the top of the base 1, and a first piston rod 7 is installed at the top output end of the first hydraulic cylinder 6. A lifting platform 8 is fixedly connected to the top of the first piston rod 7. The stirring tank 2 is installed inside the lifting platform 8. A first valve 9 is installed at the bottom of the stirring tank 2, and a filter 10 is installed at the bottom of the first valve 9. A first container 11 is placed on the top of the base 1, directly below the filter 10. A second hydraulic cylinder 12 is installed inside the top plate 5, and a second piston rod 13 is installed at the bottom output end of the second hydraulic cylinder 12. A lifting plate 14 is fixedly connected to the bottom of the second piston rod 13, and a cover 15 is installed at the bottom of the lifting plate 14. A motor 16 is installed on the top of the lifting plate 14, and a rotating shaft 17 is installed at the bottom output end of the motor 16. A coupling 18 is installed at the bottom of the rotating shaft 17, and a... A stirring shaft 19 has multiple stirring paddles 20 fixedly connected to its side surface. The stirring shaft 19 and the multiple stirring paddles 20 rotate inside the stirring tank 2. A viscosity cup 3 is installed inside the lifting platform 8. A second valve 21 is located on the side of the stirring tank 2, and a transmission pipe 22 is fixedly connected to the side of the second valve 21, connecting to the inside of the viscosity cup 3. A third valve 23 is located at the bottom of the viscosity cup 3. A second holding container 24 is placed on top of the base 1, and the second holding container 24 is located at the third valve. Directly below 23, the bottom of the mixing tank 2 is conical. The first valve 9 is located at the center of the bottom of the mixing tank 2. Holes are provided inside the lifting plate 14 and the cover 15. The rotating shaft 17 rotates inside the holes of the lifting plate 14 and the cover 15. The top of the base 1 has a first placement groove 25 and a second placement groove 26. The first container 11 is inside the first placement groove 25 and the second container 24 is inside the second placement groove 26. The tops of the first placement groove 25 and the second placement groove 26 are chamfered.

[0018] like Figure 2 , Figure 3 , Figure 5 and Figure 6 As shown: The lifting platform 8 has a first inner groove 27 on its side, and a first slider 28 is provided inside the first inner groove 27. The column 4 has a guide rail 29 on its inner side, and the first slider 28 is installed on the surface of the guide rail 29. There are multiple first inner grooves 27, first sliders 28 and guide rails 29. The lifting plate 14 has a second inner groove 30 on its side, and a second slider 31 is provided inside the second inner groove 30. The second slider 31 is installed on the surface of the guide rail 29. There are multiple second inner grooves 30 and second sliders 31.

[0019] like Figure 6-7As shown: A first filter screen 32 is provided inside the filter 10, a second filter screen 33 is provided below the first filter screen 32, and a third filter screen 34 is provided below the second filter screen 33. The mesh size of the first filter screen 32 is larger than that of the second filter screen 33, and the mesh size of the second filter screen 33 is larger than that of the third filter screen 34. A feed pipe 35 is fixedly connected to the bottom of the first valve 9. The bottom of the feed pipe 35 is inserted into the filter 10. A first flange 36 is fixedly connected to the side surface of the feed pipe 35. A second flange 37 is fixedly connected to the top of the filter 10. A mounting bolt 38 is provided at the bottom of the second flange 37. A mounting hole 39 is opened inside the second flange 37. A threaded groove 40 is opened at the bottom of the first flange 36. The mounting bolt 38 passes through the mounting hole 39 and connects to the threaded groove 40. There are multiple mounting bolts 38, mounting holes 39, and threaded grooves 40.

[0020] In use, the filter 10 is installed at the bottom of the first valve 9, and the top of the filter 10 is inserted into the feed pipe 35. Multiple mounting holes 39 of the second flange 37 correspond to multiple threaded grooves 40 of the first flange 36. Multiple mounting bolts 38 are obtained, passing through the mounting holes 39 and connecting to the threaded grooves 40. All mounting bolts 38 are tightened to complete the installation of the filter 10. Raw materials enter the mixing tank 2 from the top. The motor 16 is started, and the rotating shaft 17, coupling 18, mixing shaft 19, and multiple mixing paddles 20 rotate synchronously, allowing the glaze to be... After uniform mixing, the first container 11 is placed inside the first placement tank 25, and the second container 24 is placed inside the second placement tank 26. The second valve 21 is opened, and the glaze passes through the second valve 21 and the transfer pipe 22 to reach the viscosity cup 3. The third valve 23 is opened, and the glaze falls downwards into the second container 24 through the third valve 23. The operator judges whether the glaze meets the requirements based on the flow state. When the glaze meets the requirements, the first valve 9 is opened, and the glaze falls downwards into the first container 11 through the first valve 9 and the filter 10. The glaze passes through the first filter screen in the filter 10. 32. The layered filtration of the second filter screen 33 and the third filter screen 34 reduces impurities and further ensures the quality of the glaze. The glaze is then transferred to the first container 11 for use. During stirring or testing, the first hydraulic cylinder 6 is activated to extend or retract, and the first piston rod 7 drives the lifting platform 8, the stirring tank 2, and the viscosity cup 3 to move up and down as a whole. The height of the lifting platform 8, the stirring tank 2, and the viscosity cup 3 is effectively and quickly adjusted. Multiple first sliders 28 interact with multiple guide rails 29, effectively limiting the up and down movement path of the lifting platform 8, improving stability and accuracy. The second hydraulic cylinder 12 is then activated. During extended or retracted operation, the second piston rod 13 drives the lifting plate 14, the cover 15, the motor 16, the stirring shaft 19, and the stirring paddle 20 to move up and down as a whole. The distance between the cover 15, the stirring shaft 19, and the stirring paddle 20 and the mixing tank 2 is further effectively adjusted. Multiple second sliders 31 interact with multiple guide rails 29, effectively limiting the up and down movement path of the lifting plate 14, further improving stability and accuracy. The glaze is stirred evenly throughout the process, the glaze quality is easy to detect, and the height of the mixing tank 2 and the viscosity cup 3 can be easily and quickly adjusted, saving time and manpower and improving operating efficiency.

[0021] Although the present invention has been illustrated and described with reference to preferred embodiments, those skilled in the art should understand that various changes in form and detail are possible within the scope of the claims.

Claims

1. A stirring device for producing high-gloss transparent glaze, comprising a base (1), a stirring tank (2), and a viscosity cup (3), characterized in that: The base (1) is fixedly connected to a column (4) at the top, and a top plate (5) is fixedly connected to the top of the column (4). A first hydraulic cylinder (6) is set on the top of the base (1). A first piston rod (7) is set at the top output end of the first hydraulic cylinder (6). A lifting platform (8) is fixedly connected to the top of the first piston rod (7). A mixing tank (2) is installed inside the lifting platform (8). A first valve (9) is set at the bottom of the mixing tank (2). A filter (10) is installed at the bottom of the first valve (9). A first container (11) is placed on the top of the base (1). The first container (11) is directly below the filter (10). A second hydraulic cylinder (12) is set inside the top plate (5). A second piston rod (13) is set at the bottom output end of the second hydraulic cylinder (12). A lifting plate (14) is fixedly connected to the bottom of the second piston rod (13). A cover (1) is set at the bottom of the lifting plate (14). 5) A motor (16) is installed on the top of the lifting plate (14). A rotating shaft (17) is installed at the bottom output end of the motor (16). A coupling (18) is installed at the bottom of the rotating shaft (17). A stirring shaft (19) is installed at the bottom of the coupling (18). A stirring paddle (20) is fixedly connected to the side surface of the stirring shaft (19). There are multiple stirring paddles (20). The stirring shaft (19) and multiple stirring paddles (20) rotate inside the stirring tank (2). The viscosity cup (3) is installed inside the lifting platform (8). A second valve (21) is installed on the side of the stirring tank (2). A transmission pipe (22) is fixedly connected to the side of the second valve (21). The transmission pipe (22) is connected to the inside of the viscosity cup (3). A third valve (23) is installed at the bottom of the viscosity cup (3). A second container (24) is placed on the top of the base (1). The second container (24) is directly below the third valve (23).

2. The stirring device for producing high-gloss transparent glaze according to claim 1, characterized in that: The bottom of the mixing tank (2) is cone-shaped, and the first valve (9) is located at the center of the bottom of the mixing tank (2).

3. The stirring device for producing high-gloss transparent glaze according to claim 1, characterized in that: Holes are provided inside the lifting plate (14) and the cover (15), and the rotating shaft (17) rotates inside the holes in the lifting plate (14) and the cover (15).

4. The stirring device for producing high-gloss transparent glaze according to claim 1, characterized in that: The base (1) has a first placement groove (25) on its top and a second placement groove (26) on its top. The first container (11) is inside the first placement groove (25) and the second container (24) is inside the second placement groove (26). The tops of the first placement groove (25) and the second placement groove (26) are chamfered.

5. The stirring device for producing high-gloss transparent glaze according to claim 1, characterized in that: The lifting platform (8) has a first inner groove (27) on its side, and a first slider (28) is provided inside the first inner groove (27). A guide rail (29) is provided on the inner side of the column (4). The first slider (28) is installed on the surface of the guide rail (29). There are multiple first inner grooves (27), first sliders (28) and guide rails (29).

6. The stirring device for producing high-gloss transparent glaze according to claim 5, characterized in that: The lifting plate (14) has a second inner groove (30) on its side. A second slider (31) is provided inside the second inner groove (30). The second slider (31) is installed on the surface of the guide rail (29). There are multiple second inner grooves (30) and second sliders (31).

7. The stirring device for producing high-gloss transparent glaze according to claim 1, characterized in that: The filter (10) is provided with a first filter screen (32) inside, a second filter screen (33) is provided below the first filter screen (32), and a third filter screen (34) is provided below the second filter screen (33). The mesh size of the first filter screen (32) is larger than the mesh size of the second filter screen (33), and the mesh size of the second filter screen (33) is larger than the mesh size of the third filter screen (34).

8. The stirring device for producing high-gloss transparent glaze according to claim 1, characterized in that: The bottom of the first valve (9) is fixedly connected to a feed pipe (35), the bottom of the feed pipe (35) is inserted into the filter (10), the side surface of the feed pipe (35) is fixedly connected to a first flange (36), the top of the filter (10) is fixedly connected to a second flange (37), the bottom of the second flange (37) is provided with a mounting bolt (38), the inside of the second flange (37) is provided with a mounting hole (39), the bottom of the first flange (36) is provided with a threaded groove (40), the mounting bolt (38) passes through the mounting hole (39) and connects to the threaded groove (40), there are multiple mounting bolts (38), mounting holes (39) and threaded grooves (40).

Images