A device for adding a liquid additive of a stabilizer
Patent Information
- Application Number
- CN202522385514.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-11
- Publication Date
- 2026-10-16
- Estimated Expiration
- 2035-11-11
AI Technical Summary
[0004]本实用新型要解决的技术问题是:在化工生产加工过程中使用稳定剂添加机对稳定剂进行添加使用时,会将一种或者多种需要添加的稳定剂放入储料桶中,然后根据实际使用需求,通过控制箱控制水泵开启将出料桶内部的稳定剂抽入导流管中,最终导流至目标加工位置完成添加,然而,当需添加多种稳定剂时,多种稳定剂易在储料桶内分层或混合不均,导致后续投加至加工环节的稳定剂浓度波动,进而影响产品性能一致性,难以满足高精度化工生产对助剂混合均匀性的要求
通过设置搅拌装置,当需添加多种稳定剂时,可以启动驱动机构带动圆杆和第一搅拌盘呈顺时针转动,这时驱动机构就可以带动套杆和第二搅拌盘呈逆时针转动,因此可以使多种稳定剂在储料桶内进行顺时针和逆时针的双向混合,形成紊流,提高了混合效率与均匀度,确保每种稳定剂在最终产品中的分布均匀,从而提高产品的稳定性、性能和质量,均匀混合能够避免某些稳定剂局部过多或过少的现象,减少不必要的浪费,并确保加工过程中各项指标的稳定性,进而提升生产效率和最终产品的可靠性,满足高精度化工生产对助剂混合均匀性的要求。
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Figure CN224854094U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of stabilizer liquid addition technology, and in particular to a device for adding stabilizer liquid additives. Background Technology
[0002] A stabilizer liquid additive addition device is a device used to precisely and uniformly add stabilizers or other liquid additives to materials during the production process.
[0003] When using a stabilizer additive machine to add stabilizers in chemical production and processing, one or more stabilizers to be added are placed in a storage tank. Then, according to the actual needs, the water pump is turned on by the control box to draw the stabilizer from the discharge tank into the guide pipe, and finally guide it to the target processing position to complete the addition. However, when multiple stabilizers need to be added, the multiple stabilizers are prone to stratification or uneven mixing in the storage tank, which leads to fluctuations in the concentration of stabilizers added to the subsequent processing stage, thereby affecting the consistency of product performance and making it difficult to meet the requirements of high-precision chemical production for the uniformity of auxiliary agent mixing. Utility Model Content
[0004] The technical problem this invention aims to solve is as follows: When using a stabilizer additive machine to add stabilizers in the chemical production and processing process, one or more stabilizers to be added are placed in a storage tank. Then, according to the actual usage requirements, the water pump is turned on by the control box to draw the stabilizer inside the discharge tank into the guide pipe, and finally guide it to the target processing position to complete the addition. However, when multiple stabilizers need to be added, the multiple stabilizers are prone to stratification or uneven mixing in the storage tank, resulting in fluctuations in the stabilizer concentration added to the subsequent processing stage, which in turn affects the consistency of product performance and makes it difficult to meet the requirements of high-precision chemical production for the uniformity of auxiliary agent mixing.
[0005] The technical solution adopted by this utility model to solve its technical problem is: a device for adding liquid stabilizer additives, including a stabilizer additive machine, a storage tank is provided on one side of the stabilizer additive machine, a control box is provided on one side of the stabilizer additive machine, a water pump is provided on the outer surface of the storage tank, a guide pipe is provided at the outlet of the water pump, and a stirring device is provided on the inner wall of the storage tank. After multiple stabilizers are put into the storage tank, the stirring device starts the drive mechanism to drive the first stirring plate and the second stirring plate to rotate in opposite directions, so that the stabilizer inside the storage tank forms a turbulent flow of clockwise and counterclockwise rotation, thereby improving the mixing efficiency and uniformity.
[0006] Preferably, the stirring device includes a round rod, one end of which is installed through and on one side of the inner wall of the storage tank; a first stirring disc, the inner wall of which is fixedly installed on one end of the round rod; a sleeve rod, which is sleeved and installed on the outer surface of the round rod; a second stirring disc, the inner wall of which is fixedly installed on the outer surface of one end of the sleeve rod; and a driving mechanism, wherein the driving mechanism is disposed between the round rod and the sleeve rod, for driving the round rod and the sleeve rod to rotate in opposite directions.
[0007] The effects achieved by the above-mentioned components are as follows: By setting up a stirring device, when using a stabilizer additive machine to add stabilizers in the chemical production and processing process, one or more stabilizers to be added are placed in the storage tank. Then, according to the actual usage requirements, the water pump is turned on by the control box to draw the stabilizer in the discharge tank into the guide pipe, and finally guide it to the target processing position to complete the addition. When multiple stabilizers need to be added, the drive mechanism can be started to drive the round rod and the first stirring plate to rotate clockwise. At this time, the drive mechanism can drive the sleeve rod and the second stirring plate to rotate counterclockwise. Therefore, multiple stabilizers can be mixed in both clockwise and counterclockwise directions in the storage tank to form turbulence, which improves the mixing efficiency and uniformity, ensures that each stabilizer is evenly distributed in the final product, thereby improving the stability, performance and quality of the product. Uniform mixing can avoid the phenomenon of some stabilizers being too much or too little in certain places, reduce unnecessary waste, and ensure the stability of various indicators during processing, thereby improving production efficiency and the reliability of the final product, and meeting the requirements of high-precision chemical production for the uniformity of auxiliary agent mixing.
[0008] Preferably, reinforcing rods are symmetrically fixedly installed on both sides of one end of the round rod, and one side of the reinforcing rod is fixedly installed on the inner wall of the first mixing plate.
[0009] The effect achieved by the above-mentioned components is that by setting up reinforcing rods, the connection area between the round rod and the first mixing plate can be increased, making the connection more firm and stable, and less prone to breakage and damage.
[0010] Preferably, the blades on one side of the first mixing plate and the blades on the second mixing plate are arranged in opposite directions, and the cross-sections of the blades on the first mixing plate and the blades on the second mixing plate are both arc-shaped.
[0011] The effects achieved by the above components are as follows: the arc-shaped blades can enhance the driving force of the water flow, and the opposite bending direction makes the water flow direction formed when the first and second mixing discs rotate different, thereby forming turbulence inside the storage tank and improving the mixing efficiency and effect.
[0012] Preferably, the drive mechanism includes a motor, one side of which is fixedly mounted on one side of the storage hopper, and the output end is fixedly mounted on one side of the round rod via a coupling; a first bevel gear, wherein the inner wall of the first bevel gear is fixedly mounted on the outer surface of the round rod; a second bevel gear, wherein the inner wall of the second bevel gear is fixedly mounted on the outer surface of one end of the sleeve rod; and a bracket, wherein the inner wall of one end of the bracket is sleeved on the outer surface of the sleeve rod, and a third bevel gear is rotatably mounted on the inner wall of one end of the bracket, the outer surface of the third bevel gear meshing with the outer surfaces of the first bevel gear and the second bevel gear.
[0013] The aforementioned components achieve the following effects: By setting up a drive mechanism, when the stabilizer needs to be stirred, the motor can be started to drive the round rod to rotate clockwise, which in turn drives the first stirring disc to stir the stabilizer inside the storage tank clockwise. When the round rod rotates, it drives the first bevel gear to rotate clockwise, which in turn drives the third bevel gear to rotate clockwise on the support. Finally, it drives the second bevel gear, the sleeve rod, and the second stirring disc to rotate counterclockwise, resulting in bidirectional mixing and turbulence. This improves mixing efficiency and uniformity, ensuring that each stabilizer is evenly distributed in the final product, thereby improving the product's stability, performance, and quality. Uniform mixing can avoid the phenomenon of some stabilizers being too much or too little in certain areas, reducing unnecessary waste and ensuring the stability of various indicators during processing. This, in turn, improves production efficiency and the reliability of the final product, meeting the requirements of high-precision chemical production for the uniformity of auxiliary agent mixing.
[0014] Preferably, a protective cover is fixedly installed on one side of the inner wall of the storage hopper, wherein one end of the sleeve rod is installed through the inner wall of the protective cover, and the first bevel gear, the second bevel gear, the third bevel gear and the bracket are all arranged in the inner wall of the protective cover.
[0015] The above-mentioned components achieve the following effects: the protective cover can enclose the first bevel gear, the second bevel gear, and the third bevel gear, effectively preventing the stabilizer inside the storage tank from contacting these components, avoiding corrosion or damage to the components, ensuring the normal operation of the mixing device, and also improving the safety and service life of the device.
[0016] Preferably, a groove block is fixedly installed on one side of the storage hopper, and the motor is disposed in the inner wall of the groove block.
[0017] The effect achieved by the above-mentioned components is that by setting the groove block, the outer surface of the motor can be covered, so that it is not easily impacted during use and damage is avoided.
[0018] Preferably, the inner wall of the groove block is provided with a plurality of heat dissipation holes, and the plurality of heat dissipation holes are arranged at equal intervals.
[0019] The effect achieved by the above components is that by setting heat dissipation holes, the groove block can protect the motor without affecting the motor's heat dissipation, thus improving the protection effect.
[0020] The beneficial effects of this utility model are: By incorporating a stirring device, when multiple stabilizers need to be added, the drive mechanism can be activated to rotate the cylindrical rod and the first stirring disc clockwise. Simultaneously, the drive mechanism can rotate the sleeve rod and the second stirring disc counterclockwise. This allows multiple stabilizers to be mixed bidirectionally in the storage tank, creating turbulence, improving mixing efficiency and uniformity. This ensures that each stabilizer is evenly distributed in the final product, thereby improving the product's stability, performance, and quality. Uniform mixing avoids localized excess or deficiency of certain stabilizers, reducing unnecessary waste and ensuring the stability of various indicators during processing. This, in turn, improves production efficiency and the reliability of the final product, meeting the requirements of high-precision chemical production for uniform additive mixing. Attached Figure Description
[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0022] Figure 1 This is a schematic diagram of the structure of this utility model.
[0023] Figure 2 This is a cross-sectional three-dimensional structural diagram of the storage bin of this utility model; Figure 3 This is a three-dimensional structural diagram of the round rod of this utility model; Figure 4 for Figure 3 A three-dimensional schematic diagram of a partial structure at the motor; Figure 5 for Figure 3 A three-dimensional schematic diagram of the partial structure at the first mixing plate.
[0024] Legend: 1. Stabilizer additive machine; 2. Mixing device; 3. Storage tank; 4. Water pump; 5. Control box; 6. Guide pipe; 21. Round rod; 22. First mixing plate; 23. Sleeve rod; 24. Second mixing plate; 25. Drive mechanism; 251. Motor; 252. First bevel gear; 253. Second bevel gear; 254. Support; 255. Third bevel gear; 256. Protective cover; 257. Groove block; 258. Heat dissipation hole; 26. Reinforcing rod. Detailed Implementation
[0025] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, illustrating only the basic structure of the present invention, and therefore only show the components relevant to the present invention.
[0026] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0027] Figure 1-5 The device for adding liquid stabilizer additives shown includes a stabilizer additive machine 1, a storage tank 3 on one side of the stabilizer additive machine 1, a control box 5 on one side of the stabilizer additive machine 1, a water pump 4 on the outer surface of the storage tank 3, a guide pipe 6 at the outlet of the water pump 4, and a stirring device 2 on the inner wall of the storage tank 3. After multiple stabilizers are added to the storage tank 3, the stirring device 2 activates the drive mechanism 25 to drive the first stirring plate 22 and the second stirring plate 24 to rotate in opposite directions, so that the stabilizers inside the storage tank 3 form a turbulent flow of clockwise and counterclockwise rotation, thereby improving the mixing efficiency and uniformity.
[0028] Figure 1-5The mixing device 2 shown includes a round rod 21, one end of which is installed through and on one side of the inner wall of the storage tank 3; a first mixing disc 22, the inner wall of which is fixedly installed on one end of the round rod 21; a sleeve rod 23, which is sleeved and installed on the outer surface of the round rod 21; a second mixing disc 24, the inner wall of which is fixedly installed on the outer surface of one end of the sleeve rod 23; and a driving mechanism 25, which is disposed between the round rod 21 and the sleeve rod 23 and is used to drive the round rod 21 and the sleeve rod 23 to rotate in opposite directions. By setting up a stirring device 2, when using a stabilizer additive machine 1 to add stabilizers during chemical production and processing, one or more stabilizers to be added are placed into the storage tank 3. Then, according to actual usage needs, the water pump 4 is turned on by the control box 5 to draw the stabilizer inside the discharge tank into the guide pipe 6, and finally guide it to the target processing position to complete the addition. When multiple stabilizers need to be added, the drive mechanism 25 can be started to drive the round rod 21 and the first stirring plate 22 to rotate clockwise. At this time, the drive mechanism 25 can drive the sleeve rod 23 and the second stirring plate 24 to rotate counterclockwise. Therefore, multiple stabilizers can be mixed in both clockwise and counterclockwise directions in the storage tank 3 to form turbulence, which improves the mixing efficiency and uniformity, ensures that each stabilizer is evenly distributed in the final product, thereby improving the stability, performance and quality of the product. Uniform mixing can avoid the phenomenon of some stabilizers being too much or too little in certain areas, reduce unnecessary waste, and ensure the stability of various indicators during processing, thereby improving production efficiency and the reliability of the final product, and meeting the requirements of high-precision chemical production for the uniformity of auxiliary agent mixing.
[0029] Figure 1-5 Reinforcing rods 26 are symmetrically fixed to both sides of one end of the circular rod 21 shown. One side of the reinforcing rod 26 is fixed to the inner wall of the first mixing plate 22. By setting the reinforcing rods 26, the connection area between the circular rod 21 and the first mixing plate 22 can be increased, making the connection more firm and stable, and less prone to breakage and damage. The blades on one side of the first mixing plate 22 and the blades on the second mixing plate 24 are arranged in opposite directions of curvature, and the cross-sections of the blades on the first mixing plate 22 and the second mixing plate 24 are both arc-shaped. The arc-shaped blades can enhance the driving force of the water flow, and the opposite curvature direction makes the water flow direction formed when the first mixing plate 22 and the second mixing plate 24 rotate different, thereby forming turbulence inside the storage tank 3 and improving the mixing efficiency and effect.
[0030] Figure 1-5The drive mechanism 25 shown includes a motor 251, one side of which is fixedly mounted on one side of the storage hopper 3, and the output end is fixedly mounted on one side of the round rod 21 by means of a coupling; a first bevel gear 252, the inner wall of which is fixedly mounted on the outer surface of the round rod 21; a second bevel gear 253, the inner wall of which is fixedly mounted on the outer surface of one end of the sleeve rod 23; and a bracket 254, the inner wall of one end of which is sleeved on the outer surface of the sleeve rod 23, and a third bevel gear 255 is rotatably mounted on the inner wall of one end of the bracket 254, the outer surface of which meshes with the outer surfaces of the first bevel gear 252 and the second bevel gear 253. By setting up the drive mechanism 25, when the stabilizer needs to be stirred, the motor 251 can be started to drive the round rod 21 to rotate clockwise, which in turn drives the first stirring plate 22 to stir the stabilizer inside the storage tank 3 clockwise. When the round rod 21 rotates, it drives the first bevel gear 252 to rotate clockwise, which in turn drives the third bevel gear 255 to rotate clockwise on the bracket 254. Finally, it drives the second bevel gear 253, the sleeve rod 23, and the second stirring plate 24 to rotate counterclockwise, resulting in bidirectional mixing and turbulence. This improves the mixing efficiency and uniformity, ensuring that each stabilizer is evenly distributed in the final product, thereby improving the stability, performance, and quality of the product. Uniform mixing can avoid the phenomenon of some stabilizers being too much or too little in certain areas, reducing unnecessary waste, and ensuring the stability of various indicators during processing. This, in turn, improves production efficiency and the reliability of the final product, meeting the requirements of high-precision chemical production for the uniformity of auxiliary agent mixing. A protective cover 256 is fixedly installed on one side of the inner wall of the storage tank 3. One end of the sleeve rod 23 is installed through the inner wall of the protective cover 256. The first bevel gear 252, the second bevel gear 253, the third bevel gear 255, and the bracket 254 are all set in the inner wall of the protective cover 256. The protective cover 256 can enclose the first bevel gear 252, the second bevel gear 253, and the third bevel gear 255, which can effectively prevent the stabilizer inside the storage tank 3 from contacting these components, avoid corrosion or damage to the components, ensure the normal operation of the mixing device 2, and also improve the safety and service life of the device.
[0031] Figure 1-5 A recessed block 257 is fixedly installed on one side of the storage hopper 3, and the motor 251 is disposed in the inner wall of the recessed block 257. By setting the recessed block 257, the outer surface of the motor 251 can be covered, so that it is not easily impacted during use and damage is avoided. The inner wall of the recessed block 257 has a number of heat dissipation holes 258, which are arranged at equal intervals. By setting the heat dissipation holes 258, the recessed block 257 can protect the motor 251 without affecting the heat dissipation of the motor 251, thereby improving the protection effect.
[0032] Working Principle: In chemical production and processing, when using the stabilizer additive machine 1 to add stabilizers, one or more stabilizers are placed into the storage tank 3. Then, according to actual needs, the water pump 4 is activated via the control box 5 to draw the stabilizer from the discharge tank into the guide pipe 6, ultimately guiding it to the target processing location to complete the addition. When multiple stabilizers need to be added, the motor 251 can be started to drive the round rod 21 to rotate clockwise, which in turn drives the first stirring disc 22 to stir the stabilizer inside the storage tank 3 clockwise. The rotation of the round rod 21 also drives the first bevel gear 252 to rotate clockwise, thereby... It can drive the third bevel gear 255 to rotate clockwise on the bracket 254, and finally drive the second bevel gear 253, sleeve rod 23 and second stirring plate 24 to rotate counterclockwise, so as to carry out bidirectional mixing, form turbulence, improve mixing efficiency and uniformity, and ensure that each stabilizer is evenly distributed in the final product, thereby improving the stability, performance and quality of the product. Uniform mixing can avoid the phenomenon of some stabilizers being too much or too little in certain places, reduce unnecessary waste, and ensure the stability of various indicators during processing, thereby improving production efficiency and the reliability of the final product, and meeting the requirements of high-precision chemical production for the uniformity of additive mixing.
[0033] Based on the above-described preferred embodiments of this utility model, and through the foregoing description, those skilled in the art can make various changes and modifications without departing from the technical concept of this utility model. The technical scope of this utility model is not limited to the contents of the specification, but must be determined according to the scope of the claims.
Claims
1. A device for adding a liquid stabilizer additive, comprising a stabilizer additive machine (1), characterized in that: A storage tank (3) is provided on one side of the stabilizer additive machine (1), a control box (5) is provided on one side of the stabilizer additive machine (1), a water pump (4) is provided on the outer surface of the storage tank (3), a guide pipe (6) is provided at the outlet of the water pump (4), and a stirring device (2) is provided on the inner wall of the storage tank (3). The stirring device (2) includes a round rod (21), one end of which is installed through the inner wall of the storage tank (3); The first stirring plate (22) has its inner wall fixedly mounted on one end of the round rod (21); Sleeve rod (23), wherein sleeve rod (23) is sleeved and installed on the outer surface of round rod (21); The inner wall of the second mixing plate (24) is fixedly installed on the outer surface of one end of the sleeve rod (23); The drive mechanism (25) is located between the round rod (21) and the sleeve rod (23) and is used to drive the round rod (21) and the sleeve rod (23) to rotate in opposite directions.
2. The device for adding a stabilizer liquid additive according to claim 1, characterized in that: The round rod (21) has two symmetrically fixed reinforcing rods (26) on both sides of one end, and one side of the reinforcing rod (26) is fixedly installed on the inner wall of the first stirring plate (22).
3. The device for adding a stabilizer liquid additive according to claim 1, characterized in that: The blades on one side of the first mixing plate (22) and the blades on the second mixing plate (24) are arranged in opposite directions. The cross-sections of the blades on the first mixing plate (22) and the blades on the second mixing plate (24) are both arc-shaped.
4. The device for adding a stabilizer liquid additive according to claim 1, characterized in that: The drive mechanism (25) includes a motor (251), one side of which is fixedly mounted on one side of the storage hopper (3), while the output end is fixedly mounted on one side of the round rod (21) by means of a coupling. The inner wall of the first bevel gear (252) is fixedly mounted on the outer surface of the round rod (21); The inner wall of the second bevel gear (253) is fixedly mounted on the outer surface of one end of the sleeve rod (23); A bracket (254) is fitted on the outer surface of a sleeve rod (23) with one end of its inner wall. A third bevel gear (255) is rotatably mounted on one end of the inner wall of the bracket (254). The outer surface of the third bevel gear (255) meshes with the outer surfaces of the first bevel gear (252) and the second bevel gear (253).
5. The device for adding a stabilizer liquid additive according to claim 4, characterized in that: A protective cover (256) is fixedly installed on one side of the inner wall of the storage hopper (3), wherein one end of the sleeve rod (23) is installed through the inner wall of the protective cover (256), and the first bevel gear (252), the second bevel gear (253), the third bevel gear (255) and the bracket (254) are all set in the inner wall of the protective cover (256).
6. The device for adding a stabilizer liquid additive according to claim 5, characterized in that: A groove block (257) is fixedly installed on one side of the storage hopper (3), and the motor (251) is located in the inner wall of the groove block (257).
7. The device for adding a stabilizer liquid additive according to claim 6, characterized in that: The inner wall of the groove block (257) is provided with a plurality of heat dissipation holes (258), and the plurality of heat dissipation holes (258) are arranged at equal intervals.