An additive mixing apparatus for feed processing
Patent Information
- Application Number
- CN202522043167.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-23
- Publication Date
- 2026-10-16
- Estimated Expiration
- 2035-09-23
AI Technical Summary
然而,现有技术中采用的饲料混合设备普遍存在以下问题:混合效率低,残留与结块隐患,筒体内壁及搅拌叶片因缺乏主动刮除装置,残留物料长期堆积易引发结块,污染后续批次饲料并降低生产效率
[0020]1、本实用新型自动化成都高,通过电机驱动搅拌叶片对物料进行高效混合,结合刮板进一步清扫桶体底部的物料避免物料结块堆积造成堵塞和污染,结合清洗杆、桶体顶部设置的喷头进行边冲水边清洗,有效清除残留物避免污染新的物料。
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Figure CN224854098U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of feed processing equipment, and specifically relates to an additive mixing device for feed processing. Background Technology
[0002] In chicken feed processing, the uniform mixing of additives is a crucial step in ensuring feed quality. However, existing feed mixing equipment generally suffers from the following problems: low mixing efficiency, potential for residue and clumping, and the lack of active scraping devices on the inner wall of the drum and mixing blades, leading to long-term accumulation of residual material that can cause clumping, contaminating subsequent batches of feed and reducing production efficiency. After mixing, the equipment must be shut down and disassembled for cleaning, a cumbersome process that makes it difficult to thoroughly remove residue from hard-to-reach areas, increasing maintenance costs and shortening equipment lifespan. Discharging relies on manual labor; the mixed material often needs to be manually transferred to storage containers, resulting in high labor intensity and a risk of secondary contamination, failing to meet the continuous requirements of large-scale production. Utility Model Content
[0003] To address the aforementioned problems, this utility model provides an additive mixing device for feed processing, which achieves automated and efficient mixing and cleaning, preventing residues from causing pollution.
[0004] This utility model is achieved through the following technical solution:
[0005] An additive mixing device for feed processing includes a barrel, a top plate, a washing rod, a discharge pipe, a feed collection box, and mixing blades;
[0006] The barrel body is provided with support plates on both sides of the top, and a top plate is fixed on the top of the support plates; a second motor and a discharge chute are provided at the bottom of the barrel body, the output end of the second motor is provided through the barrel body and is located inside the barrel body, and the discharge chute is located on the bottom side of the barrel body and is connected to the inside of the barrel body; support legs are also provided around the top of the barrel body.
[0007] Sprayers are provided on both sides of the bottom of the top plate. The top of the sprayers is connected to the top of the sprayers through a guide pipe. One end of the guide pipe is connected to a water receiving pipe. A first motor is also provided at the bottom of the top plate. The output end of the first motor is connected to a first rotating shaft through a shaft connector.
[0008] The cleaning rods are arranged symmetrically in pairs inside the tank and in contact with the inner wall of the tank; the tops of the symmetrical cleaning rods are fixedly connected by a crossbar, and the middle of the crossbar is connected to the first rotating shaft.
[0009] The discharge pipe is connected to one end of the discharge trough. The discharge pipe has several discharge ports on its body, and a feed collection box is provided at the bottom of the discharge ports. A spiral shaft is provided inside the discharge pipe, and spiral blades are provided on the shaft body of the spiral shaft. The spiral shaft is connected to the output section of the third motor through a shaft connector. The third motor is located at the other end of the discharge trough.
[0010] The stirring blades are mounted on a second rotating shaft at the bottom of the tank, and the second rotating shaft is connected to the output end of a second motor via a shaft connector.
[0011] The working principle of this utility model is as follows:
[0012] Add the materials to be mixed into the tank. Start the second motor to drive the stirring blades on the second shaft to rotate and mix the materials. After mixing, start the third motor to drive the spiral shaft and rotate the spiral blades, so that the mixed materials are carried from the discharge chute into the discharge pipe by the spiral blades, and finally fall from the discharge port into the feed collection box. After using the equipment for 15-20 days, stop all motors, connect the external water source to the water inlet pipe through a pipe, and use a water pump to pump the external water source to the nozzles. Use the nozzles to rinse the inside of the tank, and at the same time turn on the first motor to drive the cleaning rod to rotate and scrub the inner wall of the tank, so as to avoid the problem of material clumping causing blockage and contamination.
[0013] As a further improvement of this utility model, a hydraulic cylinder is provided at the top of the top plate, and the telescopic rod of the hydraulic cylinder is located at the bottom of the top plate; a first fixed disc is connected to the bottom of the telescopic rod, and several support columns are fixed around the first fixed disc, and a second fixed disc is fixed at the bottom of the support columns; the first motor is located on the upper part of the second fixed disc.
[0014] The hydraulic cylinder can drive the cleaning rod connected to the first motor to move up and down, thereby facilitating the adjustment of the height of the cleaning rod inside the tank and enabling the cleaning of different positions inside the tank by adjusting the height of the cleaning rod as needed.
[0015] As a further improvement of this utility model, the bottom of the second rotating shaft is also provided with a scraper, the length of which is 0.5-1cm smaller than the inner diameter of the barrel.
[0016] The scraper is set to rotate with the second shaft, which can scrape the material at the bottom of the barrel more cleanly, preventing material from accumulating at the bottom of the barrel. At the same time, the scraper pushes the material to the discharge chute for easier discharge.
[0017] As a further improvement of this utility model, the side wall of the barrel is provided with a through groove that communicates with the discharge groove, and a baffle matching the discharge groove is provided in the through groove.
[0018] A baffle is installed in the discharge chute. During the material mixing process, the baffle is inserted to seal the discharge chute and prevent the material from flowing out of the discharge chute before it is fully mixed. Once the material is mixed, the baffle is removed and the material is discharged normally.
[0019] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0020] 1. This utility model features high automation. It uses a motor-driven stirring blade to efficiently mix materials, and a scraper to further clean the bottom of the tank to prevent material from clumping and causing blockages and contamination. The cleaning rod and the spray nozzles on the top of the tank provide simultaneous rinsing and cleaning, effectively removing residues and preventing contamination of new materials.
[0021] 2. This utility model achieves continuous material discharge by driving the spiral blades with a motor, which reduces manual labor and thus lowers production costs. Attached Figure Description
[0022] Figure 1 This is a schematic diagram of the structure of the device of this utility model.
[0023] Figure 2 This is a schematic diagram of the internal structure of the device of this utility model.
[0024] Figure 3 This is a schematic diagram of the bottom structure of the device of this utility model.
[0025] Figure 4 This is a bottom view of the structure of the device of this utility model.
[0026] Figure 5 This is a schematic diagram of the top structure of the device of this utility model.
[0027] Reference numerals: 1-Barrel body, 2-Guide pipe, 3-Cylinder, 4-Nozzle, 5-Top plate, 6-Telescopic rod, 7-First fixed disc, 8-Support column, 9-Second fixed disc, 10-First motor, 11-First rotating shaft, 12-Washing rod, 13-Outrigger, 14-Second motor, 15-Shell, 16-Discharge port, 17-Feed collection box, 18-Water pipe, 19-Agitating blade, 20-Second rotating shaft, 21-Baffle, 22-Spiral shaft, 23-Spiral blade, 24-Third motor, 25-Passage trough, 26-Discharge trough, 27-Scraper, 28-Support plate, 29-Crossbar. Detailed Implementation
[0028] The present invention will be further described below with reference to the accompanying drawings. In the embodiments, unless otherwise specified, the technical means used are all conventional technical means in the art.
[0029] Example 1
[0030] like Figure 1-4 The feed processing additive mixing equipment shown includes a barrel 1, a top plate 5, a washing rod 12, a discharge pipe 15, a feed collection box 17, and a stirring blade 19.
[0031] The top of the barrel 1 is provided with support plates 28 on both sides, and a top plate 5 is fixed on the top of the support plates 28; the bottom of the barrel 1 is provided with a second motor 14 and a discharge chute 26, the output end of the second motor 14 passes through the barrel 1 and is located inside the barrel 1, and the discharge chute 26 is located on the bottom side of the barrel 1 and connects to the inside of the barrel 1; the top of the barrel 1 is also provided with support legs 13.
[0032] The top plate 5 has nozzles 4 on both sides of the bottom. The top of the nozzles 4 is connected through a guide pipe 2. One end of the guide pipe 2 is connected to a water receiving pipe 18. The bottom of the top plate 5 also has a first motor 10. The output end of the first motor 10 is connected to a first rotating shaft 11 through a shaft connector.
[0033] The cleaning rods 12 are arranged in pairs symmetrically inside the barrel 1 and in contact with the inner wall of the barrel 1; the tops of the symmetrical cleaning rods 12 are fixedly connected by a crossbar 29, and the middle of the crossbar 29 is connected to the first rotating shaft 11.
[0034] The discharge pipe 15 is connected to one end of the discharge trough 26. The discharge pipe 15 has several discharge ports 16 on its body, and a feed collection box 17 is provided at the bottom of the discharge port 16. A spiral shaft 22 is provided inside the discharge pipe 15. Spiral blades 23 are provided on the shaft of the spiral shaft 22. The spiral shaft 22 is connected to the output section of the third motor 24 through a shaft connector. The third motor 24 is located at the other end of the discharge trough 26.
[0035] The stirring blade 19 is mounted on the second rotating shaft 20 at the bottom of the barrel 1. The second rotating shaft 20 is connected to the output end of the second motor 14 via a shaft connector.
[0036] The working principle of this embodiment is as follows:
[0037] Add the materials to be mixed into the barrel 1. Start the second motor 14 to drive the stirring blades 19 on the second rotating shaft 20 to rotate and mix the materials. After the materials are mixed, start the third motor 24 to drive the spiral shaft 22 to rotate the spiral blades 23. This causes the mixed materials to be carried from the discharge chute 26 to the discharge pipe 15 by the spiral blades 23, and finally fall from the discharge port 16 into the feed collection box. After using the equipment for 15-20 days, stop all motors and connect the external water source to the water inlet pipe 18 through a pipe. Use a water pump to pump the external water source to the nozzle 4 and use the nozzle 4 to rinse the inside of the barrel 1. At the same time, turn on the first motor 10 to drive the cleaning rod 12 to rotate and scrub the inner wall of the barrel 1 to avoid the problem of material clumping causing blockage and pollution.
[0038] Example 2
[0039] This embodiment is a further improvement based on Embodiment 1, as detailed below:
[0040] like Figure 5As shown, the top plate 5 is equipped with a hydraulic cylinder 3, and the telescopic rod 6 of the hydraulic cylinder 3 is located at the bottom of the top plate 5; the bottom of the telescopic rod 6 is connected to a first fixed disc 7, and a number of support columns 8 are fixed around the first fixed disc 7, and a second fixed disc 9 is fixed at the bottom of the support columns 8; the first motor 10 is located on the upper part of the second fixed disc 9.
[0041] The working principle of this embodiment is the same as that of embodiment 1. The hydraulic cylinder 3 can drive the cleaning rod 12 connected to the first motor 10 to move up and down, thereby facilitating the adjustment of the height of the cleaning rod 12 inside the barrel 1 and realizing the ability to adjust the height of the cleaning rod 12 to clean different positions inside the barrel 1 as needed.
[0042] Example 3
[0043] This embodiment is a further improvement based on embodiment 2, as detailed below:
[0044] like Figure 2 As shown, the bottom of the second rotating shaft 20 is also provided with a scraper 27, the length of which is 0.5-1cm smaller than the inner diameter of the barrel 1.
[0045] The working principle of this embodiment is the same as that of embodiment 2. The scraper 27 is set to rotate with the second rotating shaft 20, which can scrape the material at the bottom of the barrel 1 more cleanly, avoid the material from accumulating at the bottom of the barrel 1, and at the same time, the material is more easily sent to the discharge trough 26 for discharge under the push of the scraper 27.
[0046] Example 4
[0047] This embodiment is a further improvement based on embodiment 3, as detailed below:
[0048] like Figure 2 As shown, the side wall of the barrel 1 is provided with a through groove 25 that communicates with the discharge groove 26, and a baffle 21 that matches the discharge groove 26 is provided in the through groove 25.
[0049] The working principle of this embodiment is the same as that of embodiment 3. A baffle 21 is set in the discharge trough 26. During the material mixing process, the baffle 21 is inserted to seal the discharge trough 26 to prevent the material from flowing out of the discharge trough 26 before it is completely mixed. When the material is mixed, the baffle 21 is removed and the material is discharged normally.
[0050] The above embodiments are merely exemplary embodiments of this utility model and are not intended to limit this utility model. The protection scope of this utility model is defined by the claims. Those skilled in the art can make various modifications or equivalent substitutions to this utility model within its substance and protection scope, and such modifications or equivalent substitutions should also be considered to fall within the protection scope of this utility model.
[0051] It should be specifically noted that the orientations or positional relationships indicated by terms such as "front," "rear," "left," "right," "up," and "down" are based on the orientations or positional relationships shown in the accompanying drawings, or the orientations or positional relationships commonly used when the product is in use. These are merely for the purpose of describing the present invention and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the present invention. Furthermore, the terms "first," "second," etc., are used only for distinguishing descriptions and should not be construed as indicating or implying relative importance.
Claims
1. An additive mixing device for feed processing, characterized in that: It includes a barrel body (1), a top plate (5), a cleaning rod (12), a discharge pipe (15), a feed collection box (17), and a stirring blade (19). The top of the barrel (1) is provided with support plates (28) on both sides, and a top plate (5) is fixed on the top of the support plates (28); the bottom of the barrel (1) is provided with a second motor (14) and a discharge chute (26), the output end of the second motor (14) passes through the barrel (1) and is located inside the barrel (1), and the discharge chute (26) is located on the bottom side of the barrel (1) and connects to the inside of the barrel (1); the top of the barrel (1) is also provided with support legs (13); The top plate (5) is provided with nozzles (4) on both sides of the bottom. The top of the nozzles (4) is connected through a guide pipe (2). One end of the guide pipe (2) is connected to a water inlet pipe (18). The bottom of the top plate (5) is also provided with a first motor (10). The output end of the first motor (10) is connected to a first rotating shaft (11) through a shaft connector. The cleaning rods (12) are arranged in pairs symmetrically inside the barrel (1) and in contact with the inner wall of the barrel (1); the top of the symmetrical cleaning rods (12) is fixedly connected by a crossbar (29), and the middle part of the crossbar (29) is connected to the first rotating shaft (11); The discharge pipe (15) is connected to one end of the discharge trough (26). The discharge pipe (15) has several discharge ports (16) on its body, and a feed collection box (17) is provided at the bottom of the discharge port (16). The discharge pipe (15) is equipped with a spiral shaft (22), and the spiral shaft (22) is equipped with spiral blades (23) on its shaft. The spiral shaft (22) is connected to the output section of the third motor (24) through a shaft connector. The third motor (24) is located at the other end of the discharge trough (26). The stirring blade (19) is set on the second rotating shaft (20) at the bottom of the barrel (1), and the second rotating shaft (20) is connected to the output end of the second motor (14) through a shaft connector.
2. The additive mixing equipment for feed processing according to claim 1, characterized in that: The top plate (5) is provided with a hydraulic cylinder (3) at the top, and the telescopic rod (6) of the hydraulic cylinder (3) is located at the bottom of the top plate (5); the bottom of the telescopic rod (6) is connected to a first fixed disc (7), and a number of support columns (8) are fixed around the first fixed disc (7), and a second fixed disc (9) is fixed at the bottom of the support columns (8); the first motor (10) is located on the upper part of the second fixed disc (9).
3. The additive mixing equipment for feed processing according to claim 1, characterized in that: The bottom of the second rotating shaft (20) is also provided with a scraper (27), the length of which is 0.5-1cm smaller than the inner diameter of the barrel (1).
4. The additive mixing equipment for feed processing according to claim 1, characterized in that: The barrel body (1) has a through groove (25) on its side wall that communicates with the discharge trough (26), and a baffle (21) matching the discharge trough (26) is provided in the through groove (25).