Water-soluble fertilizer crushing and mixing integrated device
Patent Information
- Application Number
- CN202521806859.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-25
- Publication Date
- 2026-10-16
- Estimated Expiration
- 2035-08-25
AI Technical Summary
[0003]本实用新型的目的在于:为解决当水中肥料浓度一定时,其大颗粒的肥料融化速度与小颗粒肥料不同,不利于进行喷滴灌作业,这样单一的搅拌混合不利于肥料的完全快速溶解的问题,本实用新型提供了一种水溶肥破碎混合一体化设备
1、在本实用新型中,通过设置的过滤环网板、上研磨环和下研磨板等部件,当需要进行水肥混合时,利用其中一个连通管接通水源向混合箱内供水,然后从进料管向混合箱内送入肥料,从而借助上研磨环与研磨底座环对肥料进行研磨,进行边研磨边混合,然后借助底部的衔接管带动多个搅拌孔板进行搅拌,从而能够使得大小颗粒肥料快速溶解在水中并能够搅拌混合均匀,这样能够有效提高肥料溶解混合的速度,同时还能避免大颗粒肥料未完全溶解导致不适合进行喷滴灌作业的情况。
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Figure CN224854142U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of water-soluble fertilizer processing technology, specifically to an integrated equipment for crushing and mixing water-soluble fertilizer. Background Technology
[0002] Water-soluble fertilizers are multi-element compound fertilizers that can completely dissolve in water. They are more easily absorbed by crops and have a relatively high absorption and utilization rate. They can also be used in facility agriculture such as sprinkler and drip irrigation. Currently, when using water-soluble fertilizers, the fertilizer is usually directly added to water and left to dissolve. In some cases, stirring is also used for mixing. However, when the fertilizer concentration in water is constant, the dissolving speed of large fertilizer particles is different from that of small fertilizer particles. This can easily result in the presence of solid particles in the fertilizer solution, which is not conducive to sprinkler and drip irrigation operations. Such simple stirring and mixing is not conducive to the complete and rapid dissolution of the fertilizer, thus reducing the efficiency of fertilizer dissolution and mixing. Utility Model Content
[0003] The purpose of this invention is to solve the problem that when the fertilizer concentration in water is constant, the melting speed of large-particle fertilizer is different from that of small-particle fertilizer, which is not conducive to drip irrigation operations. This problem is that simple stirring and mixing is not conducive to the complete and rapid dissolution of fertilizer. This invention provides an integrated crushing and mixing equipment for water-soluble fertilizer.
[0004] To achieve the above objectives, this utility model specifically adopts the following technical solution: An integrated crushing and mixing device for water-soluble fertilizer includes a mixing chamber. Multiple support sections are provided at the bottom of the mixing chamber, and a flow guiding mechanism is also provided at the bottom. A supporting shaft is rotatably mounted on the bottom side wall of the mixing chamber. A servo motor is fixedly mounted on the bottom side wall of the mixing chamber, and one end of the servo motor's output shaft is fixedly connected to the supporting shaft. A mixing mechanism is located inside the mixing chamber on the supporting shaft. A partition ring is fixedly mounted on the inner side wall of the supporting shaft and is sleeved on the outer side wall of the supporting shaft. A grinding base ring is provided on the side wall of the partition ring. A solid separation mechanism is provided on the grinding base ring, which is sleeved on the outside of the supporting rotating shaft. A connecting hole is opened on the partition ring on the periphery of the grinding base ring. A grinding mechanism is provided on the supporting rotating shaft inside the fixed separation mechanism. A receiving port is opened at the top of the mixing box. A supporting bearing is fixedly installed in the receiving port, and a supporting top plate is fixedly installed in the supporting bearing. Sliding holes are symmetrically opened on the side wall of the supporting top plate. A traction mechanism is provided on the side wall of the supporting top plate. One end of the grinding mechanism passes through the sliding hole and is connected to the traction mechanism. A feed pipe is fixedly installed at the upper end of the mixing box.
[0005] Preferably, the flow guiding mechanism includes two connecting pipes, one end of each connecting pipe is fixedly installed on the bottom side wall of the mixing tank, and the connecting pipes are connected to the mixing tank. Each of the two connecting pipes is equipped with a control valve.
[0006] Preferably, the mixing mechanism includes a connecting pipe, which is fixedly sleeved on the side wall of the supporting rotating shaft, and a plurality of stirring hole plates are fixedly installed on the side wall of the connecting pipe.
[0007] Preferably, the partition ring has a snap-fit hole on its side wall, and the grinding base ring has a snap-fit screw groove on its side wall. A locking bolt is inserted into the snap-fit hole, and one end of the locking bolt is screwed into the snap-fit screw groove.
[0008] Preferably, the solid separation mechanism includes a support tube, an annular mounting groove is provided on the side wall of the grinding base ring, one end of the support tube is inserted into the annular mounting groove, a filter ring is provided at the upper end of the support tube, and a guide ring is fixedly installed on the filter ring, and a support ring is provided in the mixing box below the guide ring.
[0009] Preferably, the grinding base ring has a positioning threaded groove on one side of the annular mounting groove, the support tube has a positioning hole on its side wall, and a positioning bolt is provided in the positioning hole, with one end of the positioning bolt screwed into the positioning threaded groove.
[0010] Preferably, the grinding mechanism includes an upper grinding ring, and guide grooves are symmetrically provided on the side wall of the supporting rotating shaft. A guide slider is slidably installed in the guide groove. One side of the guide slider is fixedly connected to the upper grinding ring. A U-shaped traction rope is provided on the side wall of the upper grinding ring, and both ends of the U-shaped traction rope pass through sliding holes.
[0011] Preferably, the traction mechanism includes a jack, one end of which is fixedly mounted on a supporting top plate, and the other end of which is fixedly mounted with a push block. The push block has a push groove, and the U-shaped traction rope is hung in the push groove.
[0012] The beneficial effects of this utility model are as follows: 1. In this utility model, by using components such as a filter ring plate, an upper grinding ring, and a lower grinding plate, when water and fertilizer mixing is required, water is supplied to the mixing tank through one of the connecting pipes, and then fertilizer is fed into the mixing tank through the feed pipe. The fertilizer is then ground by the upper grinding ring and the grinding base ring, and mixed while grinding. Then, the bottom connecting pipe drives multiple stirring plates to stir, so that fertilizer particles of different sizes can be quickly dissolved in water and mixed evenly. This can effectively improve the speed of fertilizer dissolution and mixing, and at the same time avoid the situation where large fertilizer particles are not completely dissolved, making them unsuitable for sprinkler and drip irrigation operations. Attached Figure Description
[0013] Figure 1 This is a front view schematic diagram of the overall three-dimensional connection structure of this utility model; Figure 2 This is a three-dimensional connection diagram of the hybrid mechanism and the supporting rotating shaft in this utility model; Figure 3 This is a three-dimensional structural diagram of the solid separation mechanism and the grinding mechanism in this utility model.
[0014] Reference numerals: 1. Mixing box; 2. Connecting pipe; 3. Servo motor; 4. Feed pipe; 5. Receiving port; 6. Support top plate; 7. Jack; 8. Pushing block; 9. Pushing groove; 10. U-shaped traction rope; 11. Support shaft; 12. Connecting pipe; 13. Stirring orifice plate; 14. Partition ring; 15. Connecting hole; 16. Snap-fit hole; 17. Support pipe; 18. Filter ring plate; 19. Guide ring; 20. Support ring; 21. Grinding base ring; 22. Annular mounting groove; 23. Snap-fit screw groove; 24. Positioning bolt; 25. Positioning thread groove; 26. Positioning hole; 27. Positioning bolt; 28. Upper grinding ring; 29. Guide slide groove; 30. Guide slider; 31. Sliding hole. Detailed Implementation
[0015] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.
[0016] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.
[0017] It should be noted that similar reference numerals and letters in the following figures indicate similar items; therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures. Furthermore, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0018] In the description of the embodiments of this utility model, it should be noted that the terms "inner", "outer", "upper", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the utility model product is usually placed when in use. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0019] like Figure 1-3 As shown, an integrated crushing and mixing device for water-soluble fertilizer includes a mixing tank 1. The bottom of the mixing tank 1 is provided with multiple support parts, and the bottom of the mixing tank 1 is provided with a flow guiding mechanism. The flow guiding mechanism includes two connecting pipes 2. One end of each connecting pipe 2 is fixedly installed on the bottom side wall of the mixing tank 1, and the connecting pipe 2 is connected to the mixing tank 1. Each of the two connecting pipes 2 is provided with a control valve. One connecting pipe 2 is used for water inlet, and the other connecting pipe 2 is used for water and fertilizer outlet, thereby facilitating rapid water and fertilizer mixing.
[0020] A support shaft 11 is rotatably mounted on the bottom side wall of the mixing tank 1. A servo motor 3 is fixedly mounted on the bottom side wall of the mixing tank 1, and one end of the output shaft of the servo motor 3 is fixedly connected to the support shaft 11. A mixing mechanism is provided inside the mixing tank 1 on the support shaft 11. The mixing mechanism includes a connecting pipe 12. The connecting pipe 12 is fixedly sleeved on the side wall of the support shaft 11, and multiple stirring hole plates 13 are fixedly mounted on the side wall of the connecting pipe 12. By driving the connecting pipe 12 and the stirring hole plates 13 through the support shaft 11, the fertilizer can be mixed more thoroughly in the water.
[0021] A partition ring 14 is fixedly installed on the inner side wall of the supporting shaft 11, and the partition ring 14 is sleeved on the outer side wall of the supporting shaft 11. A grinding base ring 21 is provided on the side wall of the partition ring 14. A snap-fit hole 16 is provided on the side wall of the partition ring 14, and a snap-fit screw groove 23 is provided on the side wall of the grinding base ring 21. A locking bolt 24 is inserted into the snap-fit hole 16, and one end of the locking bolt 24 is screwed into the snap-fit screw groove 23. The connection through the locking bolt 24 can facilitate the installation and disassembly of the grinding base ring 21 and the partition ring 14.
[0022] The grinding base ring 21 is sleeved on the outside of the support shaft 11. A solid separation mechanism is provided on the grinding base ring 21, including a support tube 17. An annular mounting groove 22 is formed on the side wall of the grinding base ring 21. One end of the support tube 17 is inserted into the annular mounting groove 22. A positioning threaded groove 25 is formed on one side of the annular mounting groove 22 on the grinding base ring 21. A positioning hole 26 is formed on the side wall of the support tube 17, and a positioning bolt 27 is provided in the positioning hole 26. One end of the positioning bolt 27 is screwed into the positioning threaded groove 25. The positioning bolt 27 facilitates the installation and removal of the support tube 17 on the grinding base ring 21. A filter ring plate 18 is provided at the upper end of the support tube 17, and a guide ring 19 is fixedly installed on the filter ring plate 18. A support ring 20 is provided below the guide ring 19 in the mixing box 1. The support ring 20 provides support for the filter ring plate 18 and the guide ring 19.
[0023] Multiple connection holes 15 are provided on the partition ring 14 around the grinding base ring 21 to facilitate the flow of solution. A grinding mechanism is provided on the support shaft 11 inside the filter ring plate 18. The grinding mechanism includes an upper grinding ring 28. Guide grooves 29 are symmetrically provided on the side wall of the support shaft 11, and guide sliders 30 are slidably installed in the guide grooves 29. One side of the guide sliders 30 is fixedly connected to the upper grinding ring 28. A U-shaped traction rope 10 is provided on the side wall of the upper grinding ring 28, and both ends of the U-shaped traction rope 10 pass through the sliding holes 31. When the upper grinding ring 28 moves down, it can grind the fertilizer under the drive of the support shaft 11.
[0024] The mixing box 1 has a receiving port 5 at its top, a support bearing is fixedly installed in the receiving port 5, and a support top plate 6 is fixedly installed in the support bearing. The support top plate 6 has symmetrical sliding holes 31 on its side wall. A traction mechanism is provided on the side wall of the support top plate 6. The traction mechanism includes a jack 7. One end of the jack 7 is fixedly installed on the support top plate 6, and the other end of the jack 7 is fixedly installed with a push block 8. The push block 8 has a push groove 9. A U-shaped traction rope 10 is hung in the push groove 9. The upper end of the mixing box 1 is fixedly installed with a feed pipe 4. The jack 7 can easily drive the upper grinding ring 28 to move, so that the material fed from the feed pipe 4 can easily enter the grinding base ring 21.
[0025] In summary: When water and fertilizer mixing is required, a connecting pipe 2 is connected to a water source to supply water to the mixing tank 1. Then, fertilizer is fed into the mixing tank 1 through the feed pipe 4. The fertilizer is fed into the grinding base ring 21 in the support pipe 17 through the guide ring 19. After the water overflows the grinding base ring 21, the jack 7 is lowered, so that the upper grinding ring 28 moves to the lower side along the guide slide 29 through the guide slider 30. Then, the servo motor 3 is started to drive the support shaft 11 to rotate. The support shaft 11 will drive the upper grinding ring 28 to grind the fertilizer in conjunction with the grinding base ring 21, and the fertilizer will be ground and mixed at the same time. The dissolved water and fertilizer will enter the entire mixing tank 1 through the filter ring plate 18. While the support shaft 11 is rotating, it will drive the bottom connecting pipe 12 to drive multiple stirring holes 13 to stir, so that the fertilizer particles of different sizes can be quickly dissolved in the water and mixed evenly. Then, the dissolved water and fertilizer will be discharged through another connecting pipe 2.
[0026] The foregoing description enables those skilled in the art to implement or use this invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of this invention. Therefore, this invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. An integrated crushing and mixing equipment for water-soluble fertilizers, characterized in that, The system includes a mixing chamber (1), with multiple support parts at the bottom and a flow guiding mechanism at the bottom. A support shaft (11) is rotatably mounted on the bottom side wall of the mixing chamber (1), and a servo motor (3) is fixedly mounted on the bottom side wall of the mixing chamber (1). One end of the output shaft of the servo motor (3) is fixedly connected to the support shaft (11). A mixing mechanism is provided inside the mixing chamber (1) on the support shaft (11). A partition ring (14) is fixedly mounted on the inner side wall of the support shaft (11), and the partition ring (14) is sleeved on the outer side wall of the support shaft (11). A grinding base ring (21) is provided on the side wall of the partition ring (14), and the grinding base ring (21) is sleeved on the support shaft (11). Outside the support shaft (11), a solid separation mechanism is provided on the grinding base ring (21). A connecting hole (15) is provided on the partition ring (14) around the grinding base ring (21). A grinding mechanism is provided on the support shaft (11) inside the fixed separation mechanism. A receiving port (5) is provided at the top of the mixing box (1). A support bearing is fixedly installed in the receiving port (5), and a support top plate (6) is fixedly installed in the support bearing. A sliding hole (31) is symmetrically provided on the side wall of the support top plate (6). A traction mechanism is provided on the side wall of the support top plate (6), and one end of the grinding mechanism passes through the sliding hole (31) and is connected to the traction mechanism. A feed pipe (4) is fixedly installed at the upper end of the mixing box (1).
2. The integrated crushing and mixing equipment for water-soluble fertilizer according to claim 1, characterized in that, The flow guiding mechanism includes two connecting pipes (2), one end of each connecting pipe (2) is fixedly installed on the bottom side wall of the mixing box (1), and the connecting pipes (2) are connected to the mixing box (1). Each of the two connecting pipes (2) is equipped with a control valve.
3. The integrated crushing and mixing equipment for water-soluble fertilizer according to claim 1, characterized in that, The mixing mechanism includes a connecting pipe (12), which is fixedly sleeved on the side wall of the supporting shaft (11) and a plurality of stirring holes (13) are fixedly installed on the side wall of the connecting pipe (12).
4. The integrated crushing and mixing equipment for water-soluble fertilizer according to claim 1, characterized in that, The partition ring (14) has a snap-fit hole (16) on its side wall, and the grinding base ring (21) has a snap-fit screw groove (23) on its side wall. A snap-fit bolt (24) is inserted into the snap-fit hole (16), and one end of the snap-fit bolt (24) is screwed into the snap-fit screw groove (23).
5. The integrated crushing and mixing equipment for water-soluble fertilizer according to claim 1, characterized in that, The solid separation mechanism includes a support tube (17), and an annular mounting groove (22) is provided on the side wall of the grinding base ring (21). One end of the support tube (17) is inserted into the annular mounting groove (22). A filter ring screen plate (18) is provided at the upper end of the support tube (17), and a guide ring (19) is fixedly installed on the filter ring screen plate (18). A support ring (20) is provided in the mixing box (1) below the guide ring (19).
6. The integrated crushing and mixing equipment for water-soluble fertilizer according to claim 5, characterized in that, The grinding base ring (21) has a positioning thread groove (25) on one side of the annular mounting groove (22), and the support tube (17) has a positioning hole (26) on its side wall, and a positioning bolt (27) is provided in the positioning hole (26). One end of the positioning bolt (27) is screwed into the positioning thread groove (25).
7. The integrated crushing and mixing equipment for water-soluble fertilizer according to claim 1, characterized in that, The grinding mechanism includes an upper grinding ring (28), and guide grooves (29) are symmetrically opened on the side wall of the support shaft (11). A guide slider (30) is slidably installed in the guide groove (29). One side of the guide slider (30) is fixedly connected to the upper grinding ring (28). A U-shaped traction rope (10) is provided on the side wall of the upper grinding ring (28), and both ends of the U-shaped traction rope (10) pass through the sliding hole (31).
8. The integrated crushing and mixing equipment for water-soluble fertilizer according to claim 7, characterized in that, The traction mechanism includes a jack (7), one end of which is fixedly installed on the support plate (6), and the other end of the jack (7) is fixedly installed with a push block (8). The push block (8) has a push groove (9), and the U-shaped traction rope (10) is hung in the push groove (9).